ZINSER 72. SPINNING ECONOMY INTO EVERY YARN.

Transcription

1 ZINSER 72. SPINNING ECONOMY INTO EVERY YARN. EN

2 Spinning economy into every yarn. Profitable ring spinning has a name: Zinser 72. Zinser ring spinning machines offer an unbeatable competitive edge in the commodity market, producing compact and ring yarns more economically than ever before on up to 2,016 spindles. The ZinserImpact 72 spins compact yarns using the unique self-cleaning Impact FX technology. Produce the best compact yarns continuously with maximum raw material utilisation - using a system that is automatically reliable without any additional staff requirement. Spin classic ring yarns for any requirement with the ZinserRing 72: top-quality bobbins with maximum output. Customised automation solutions are also available.

3 ZinserRing 72 with a maximum of 2,016 spindles. 1 TwinSuction Original CoWeMat extremely efficient doffing 2 Energy-efficient drive technology 3 High Speed spindles 4 OptiSuction 5 EasySpin 6 CoWeMat 7 BobbinTray

4 2 6 CoWeFeed saves on personnel Fast lot-changing thanks to central settings

5 2 6 ZinserImpact 72 with up to 2,016 spindles Quality advantages with Impact FX Impact FX is self-cleaning

6 Maximum efficiency with Impact FX 8 Self-cleaning compacting technology 9 Independent compacting vacuum system 8 10 Compacting technology with optimal aerodynamics 10

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8 Zinser 72 Discover the Zinser 72 with E 3 : cut energy costs for suction by more than half; use production areas efficiently; save on staff and servicing. Convince yourself of the strengths of the Zinser 72 now and spin the most economical compact and ring yarns ever on up to 2,016 spindles. Highlights ff Reduce the energy consumption for suction by up to 66 % ff Manufacture quality ring yarns economically on super-long machines with a space saving of up to 21 % ff Top compact quality thanks to self-cleaning Impact FX technology ff Up to 66 % savings on personnel with CoWeFeed f f Automation components minimise logistics costs and the need for operators while maximising quality assurance 8 ZINSER 72

9 E 3 Triple added value We aim to provide our customers with innovative products that make a difference in their production and profitability. The passion for our products drives our innovation. By focusing on our customers requirements and combined with Saurer s philosophy of innovation and sustainability, triple added value has been created. Energy Save up to 66 % energy on suction ffup to 53 % with TwinSuction ffan additional 13 % with OptiSuction ffenergy-efficient motor and drive technology f fhigh Speed spindles with a low energy requirement Save up to 53 % energy with Zinser TwinSuction One-sided suction Both-end suction 53 % [%] Economics More productivity with 2,016 spindles ffup to 21 % less space required ffup to 11 % lower production costs f fup to 2,600 kg / year more production with self-cleaning Impact FX f fup to 20 % increase in production due to twist reduction with Impact FX fftop speeds and lowest yarn break rates ZinserRing 72 with 2,016 spindles: up to 21 % less space required 15 ring spinning machines with 2,016 spindles, 5 roving frames, 15 winding machines 25 ring spinning machines with 1,200 spindles, 7 roving frames, 25 winding machines Ergonomics Minimise staff and servicing ffstaff savings of up to 66 % with CoWeFeed ffreduced handling and maintenance input ffshort operating times at EasySpin ffmade-to-measure automation ZinserRing 72 with 2,016 spindles: reduced production costs up to 11 % 1,200 spindles 2,016 spindles 11 % [%] Relative to a complete installation with 30,000 spindles (roving frame, ring spinning machine, winding machine) Ne 30, carded cotton ZINSER 72 9

10 Save up to 66 % energy on suction fftwinsuction saves up to 53 % energy ffsave an additional 13 % energy with OptiSuction ffenergy-efficient motor and drive technology ffhigh Speed spindles for a low energy requirement 10 ZINSER 72

11 Innovative suction Zinser TwinSuction saves up to 53 % energy On the Zinser 72, the suction system is installed at both ends of the machine instead of just one maximum efficiency thanks to Zinser TwinSuction! Measure the energy saving of up to 53 % in practice and benefit on a daily basis from this innovative yarn break suction system. Save up to 53 % energy with Zinser TwinSuction One-sided suction Both-end suction 53 % [%] Additional 13 % energy saving thanks to OptiSuction The sensor-monitored OptiSuction yarn break suction system always provides exactly the vacuum level required, no matter how full the filter box is. The target value is set at the EasySpin touchscreen. The vacuum is always adjusted optimally to the raw material and yarn count - and your energy requirement falls by another 13 %! 13 % energy saving with Zinser OptiSuction t Vacuum level without OptiSuction Vacuum level constant with OptiSuction Energy consumption 13 % t ZINSER 72 11

12 The meanest drive Energy efficiency with the spindle drive The Zinser 72 is equipped with the highly efficient, low-maintenance tangential belt drive. The multimotor drive has an optimised bearing assembly for the nip and deflection rollers as well as reduced air friction. Compared with rival machines with a 4-spindle belt drive, the Zinser tangential belt takes up 25 % less area. It is especially economical in energy terms. Energy Monitoring The new Energy Monitoring feature enables your staff to track your machine s energy consumption online for the first time via EasySpin. No time-consuming energy measurement is required and production can be optimised in terms of power used. Time, resource and staff savings thanks to integral online measurement. No additional cooling circuit The motors make a difference too: the spindle and drafting system drive are realised using stateof-the-art, energy-efficient high-performance motors. These drives are designed especially for the power required in spinning machines and do not heat up. 12 ZINSER 72

13 Energy savings all the way down the line thanks to Zinser High Speed spindles The high-precision spindles also make a substantial contribution to the high energy efficiency of the Zinser 72: their energy requirement is impressively low and they achieve optimal conversion of the drive energy. You spin at top speeds with no running noise for extremely economical yarn production. ZINSER 72 13

14 More kg / m 2 : create more value in production f fmaximum efficiency with up to 2,016 spindles ffspace savings of up to 21 % with super-long machines without a central drive ffhigh-speed spinning over the entire bobbin travel with OptiStep and precision components ffproduce more with the self-cleaning Impact FX compacting technology ffup to 20 % more production due to a reduction in twist with Impact FX ffmore production thanks to Zero Underwinding 14 ZINSER 72

15 Length counts 2,016 spindles - maximum efficiency on super-long machines A highlight of the Zinser 72 is its length: with 2,016 spindles you spin reliably with maximum space utilisation and make an impressive statement in the competitive commodity market. Your production costs fall by up to 11 % compared with a ring spinning installation with 1,200 spindles. ZinserRing 72 with 2,016 spindles: reduced production costs up to 11 % 1,200 spindles 2,016 spindles 11 % [%] Relative to a complete installation with 30,000 spindles (roving frame, ring spinning machine, winding machine) Ne 30, carded cotton Exploit space to the full with super-long machines The Zinser 72 doesn t need a central drive, and so no valuable production area is wasted as with other manufacturers. Only with Zinser do you spin on the full machine length. Your advantage: a space saving of up to 21 %, for maximum building efficiency and more production per m². ZinserRing 72 with 2,016 spindles: up to 21 % less space required 15 ring spinning machines with 2,016 spindles, 5 roving frames, 15 winding machines 25 ring spinning machines with 1,200 spindles, 7 roving frames, 25 winding machines ZINSER 72 15

16 High Speed ServoDraft: quick, central, precise The ServoDraft electronic drafting system drive renders mechanical settings superfluous: your staff set the spinning parameters centrally at EasySpin. ServoDraft checks the values before they are used by the machine control system. Monitoring and control are performed by sensor technology, ensuring consistent yarn quality and extremely low yarn break rates. Always spin at the optimum level with OptiStep Maximum speeds over the entire travel of the bobbin. With Zinser s 10-point OptiStep program, the start, coast-down and operational spinning speeds are optimally geared to the technological spinning limit. You achieve top productivity in every phase. The traveller service life is also extended. High Speed spindles: exploit productivity potential to the full You can take full advantage of the productivity potential in your machines with Zinser spindles. Precise and highly stable bearing technology ensures absolute running smoothness at top speeds. Less maintenance is required and the spindles have a long service life. Top productivity with OptiStep Higher productivity with OptiStart Ring travellers last longer if they are run in properly. This is achieved extremely easily and entirely automatically with OptiStart and the traveller running-in button in EasySpin. The traveller service life is significantly increased, as is the life of the spinning rings. Zinser OptiStep 10-point spinning program Machines with frequency inverter control 16 ZINSER 72

17 Maximum efficiency ratings Maintenance-free Impact FX: spinning instead of cleaning Gain up to 2,600 kg more production with Impact FX e.g. at a yarn count of Ne 30 solely by the elimination of cleaning intervals. Impact FX is self-cleaning and does not require staff inspection rounds. There are no production downtimes due to cleaning intervals. Impact FX is immune to external influences and climate variations, delivering reliable production even under difficult conditions. IMPACT Up to 2,600 kg more production with self-cleaning technology Yarn counts Ne 100 Ne 60 Ne 40 Ne 30 kg/year 0 1,500 3,000 with 2,016 spindles/machine The ZinserImpact 72 opens up new possibilities Impact FX settings can be made variably for maximum efficiency and raw material utilisation. Compact spinning with the ZinserImpact 72 facilitates an increase of up to 20 % in production due to a reduction in twist while retaining superb yarn values and running conditions on the machine. Up to 20 % more production due to a reduction in twist ZinserRing 72 ZinserImpact t/year Ne 40, combed cotton, 2,016 spindles/machine More yarn with Zero Underwinding The sophisticated concept of Zero Underwinding prevents underwound yarn ends, saving you yarn that would otherwise be lost by underwinding on the wharve. Wharve cleaning is eliminated. ZINSER 72 17

18 Cut staff and servicing input dramatically ffminimal staff and servicing input with the CoWeMat, the most process-reliable doffer ffup to 66 % savings on personnel with CoWeFeed ffpeace of mind even in the event of a power failure ffless handling required due to self-cleaning compacting system Impact FX ffreduced operating times thanks to easy handling at EasySpin 18 ZINSER 72

19 World-class Maximum efficiency with the original CoWeMat Leading doffing automation: the improved CoWeMat is even more reliable with a lower servicing requirement and an impressive doffing time of less than two minutes. Minor malfunctions in other doffing systems can easily trigger a machine stoppage. With the original Zinser CoWeMat you re on the safe side: if a gripper malfunctions, the CoWeMat and the machine continue to operate. The separate vacuum supply, releasable grippers and a light barrier guarantee an uninterrupted, labour-saving doffing sequence. ZINSER 72 19

20 Reducing the operator s workload Huge staff savings due to self-sorting CoWeFeed tube feed Save up to 66 % on staffing requirements on stand-alone machines with a doffer only CoWeFeed offers you a unique time- and labour-saving solution. The empty tubes are simply tipped into the feed container. Sorting takes place smoothly and automatically. Up to 66 % savings on personnel with CoWeFeed Yarn count Ne 10 Ne 20 Ne 30 Number of operators / 30,000 spindles Ne 40 Ne Zinser Competitors Number of persons 5 Production secured even in the event of a power failure The Zinser 72 has an automatic failsafe system for power outages. The machine bridges brief power outages autonomously without any stoppage in production. If the power is down for longer than approx. 2 seconds, there is a controlled shutdown. The machine subsequently starts up without any problems. Your advantage: no unnecessary yarn breaks, less operator input. 20 ZINSER 72

21 Low-maintenance Impact FX compacting technology The Impact FX compacting unit is self-cleaning. Its design ensures that airflow openings cannot become clogged up. Thanks to an intelligent fulling effect at the compacting apron s deflection point, the holes remain free of trash and fibres, sparing you unnecessary shutdowns for servicing work. IMPACT Low-maintenance tangential belt Forget all about idle spindles due to missing belts, or continuous cleaning as in the case of the 4-spindle belt drive. Encapsulation of the belt keeps it clean and reduces the cleaning effort to a minimum. Exchanging a belt is a rare occurrence and can be integrated into the normal servicing programme. By comparison, 2 to 3 belts have to be changed per week with the 4-spindle belt drive, calling for an additional operative. You are spared these personnel costs with the Zinser tangential belt drive. Easy to operate Everything centrally at a glance with EasySpin Your operators can set all the key spinning parameters and machine components such as the spindle drive, FancyDraft and CoWeMat centrally at the ergonomic EasySpin touchscreen. Simple menu guidance and easy to understand input prompts cut operating times, running times and setting errors. They are your passport to simple parameter optimisation and automatic quality assurance! ZINSER 72 21

22 Zinser quality yarns ffprecision technology for constant, reproducible quality ffreact fast to the demands of the market ffoptimally produced ring yarns for every application ffzinser compact yarns for top quality and efficiency in downstream processing fftop-quality siro yarns and fancy yarns 22 ZINSER 72

23 Yarn quality Reliable yarn quality even on long machines The drafting system on the Zinser 72 is distinguished by its particularly sturdy structure. Thanks to their larger diameter, the middle bottom rollers are much more resistant to torsion forces. Mechanical weighting arms guarantee constant pressure on all spindles for constant yarn values, extensive production reliability and a much lower servicing outlay. Fast lot changing for flexible production The electronic drafting system drive makes lot changing quick and easy. Even temporary changes to fancy yarns are implemented rapidly. You can set the lot data centrally at EasySpin for constant, reproducible results yielding identical yarn. Minimal twist variation with tangential belt drive The Zinser tangential belt drives the spindles gently and without any vibration over a long period, thus ensuring a constant yarn twist. Even when a spindle is braked to rectify a yarn break, this doesn t influence the yarn quality on adjacent spindles. ZINSER 72 23

24 Compacting qualities Safeguard quality advantages with Impact FX Impact FX - the unique compact spinning technology from Zinser. Thanks to an independent vacuum system and self-cleaning aprons, you always spin at 100 % compacting power without any loss of quality. IMPACT Any yarn characteristic possible Impact FX offers maximum flexibility in the choice of compacting characteristics You set the compacting zone, vacuum and degree of compacting individually for each raw material centrally at the EasySpin touchscreen. The result is outstanding yarn quality with perfect, uniform yarn values such as minimal hairiness, greater strength and elongation. Constant compacting power, constant compacting quality Impact FX: Compacting power Compacting quality Competitors: Compacting power Compacting quality t Independent vacuum system 24 ZINSER 72

25 Visibly better. Zinser compact yarns in downstream processing Zinser compact yarns deliver perceptible production advantages in downstream process stages. Weaving mills can process Zinser compact yarn at higher insertion rates. Intermediate stages such as sizing, washing and singeing are often no longer required. This gives a convincing end product with a greater colour lustre and contrast. In knitting mills, Zinser compact yarns cause significantly less wear of the knitting needles. The reduced pilling tendency and more sharply outlined colour areas mean that Zinser compact yarns offer a considerable competitive advantage in knit fabrics. Flexibility Produce plied yarns and fancy yarns quickly and creatively React flexibly to new fashion trends. With SiroSpun you can generate siro yarns of a persuasive quality. FancyDraft enables you to create a wide range of fancy yarns. Using FancyDesigner you can simulate the desired effect in the fabric on the PC and transfer it to EasySpin on a USB stick. ZINSER 72 25

26 Spinning success with Zinser and Schlafhorst ffsystem suppliers Zinser and Schlafhorst automation solutions from roving frame to winding machine ffflexible doffing automation as a stand-alone solution ffproduce in a linked system with maximum efficiency ffzinser Autoflow systems for made-to-measure roving transport automation fflinked quality and production management ffcustomer Support 26 ZINSER 72

27 The right step State-of-the-art linked solutions with any package winder Apart from doffing automation as a stand-alone solution, linked production systems are also possible. You can create a linked solution for your Zinser 72 with any common package winder. A linked solution with contactless bobbin transport by BobbinTray is recommended for large lots and super-long machines in particular, for reduced staff and space costs and the best yarn quality. The ultimate in automation for your spinning mill Leading system suppliers Schlafhorst and Zinser offer you automation options extending from the roving frame to the winding machine, entirely in line with your requirements. Benefit from assured yarn quality and independence of operators! ZINSER 72 27

28 Transport automation Zinser Autoflow systems for made-tomeasure roving transport automation The Zinser Autoflow system offers unique automation solutions tailored to your budget and spinning mill layout. Your processes are less dependent on staff, faster and error-free, from the roving machine to the package winder. Other advantages: 100 % reliable yarn quality thanks to contactless transport, optimal coast-down, lowest yarn break rates. The entire spinning installation at a glance The higher-level data system Plant Control System (PCS) shows you the staff deployment and level of efficiency at which your entire installation is currently operating, from the roving frame via the ring spinning machine to the package winder. These are the best conditions for optimising your mill sequences and increasing your economic success! 28 ZINSER 72

29 Customer Support SUN SERVICE UNLIMITED With SUN SERVICE UNLIMITED Saurer establishes new service standards for the entire textile value chain. SUN is a bundle of differentiated services that add real value to Saurer machinery throughout its entire life cycle. Highly trained staff accompanied by state-of-the-art tools improve our customers daily business in a flexible and individual way. We provide the owners of Saurer machinery with innovative products and best services to improve production and profitability. With SUN SERVICE UNLIMITED Saurer sets the benchmarks in: Consulting Installation Know-how Transfer Original Parts Maintenance and Repair Updates and Upgrades SECOS 2.0 A strong tool, a strong partner With SECOS 2.0 Saurer is providing its customers with an efficient tool for optimising the operation of machines and equipment. With its second generation, SECOS enables a significant increase in efficiency for processes concerning the maintenance, care, modernisation and procurement of original parts. With the latest generation of the online portal Saurer underlines its service leadership in textile machinery engineering. Years of experience in online customer service combined with state-ofthe-art IT and an innovative user interface produce a number of appealing customer benefits. Users of SECOS 2.0 are given access to all the necessary information for running their product portfolios. From operating and service documentation to original parts catalogues, up to e-learning modules and knowledge databases all of it precisely tailored to their machinery and needs. ZINSER 72 29

30 Technical data ZinserRing 72 X = number of spindles / 2 x mm 1,650 mm 48 spindles/ section L ZinserRing 72 with CoWeMat 396 F, with CoWeFeed up to 2,016 spindles L = 8,291 + X machine length L (mm) X = number of spindles / 2 x mm 1,650 mm 48 spindles/ section 745 2,447 L 470 ZinserRing 72 with CoWeMat 396 V, linked system up to 2,016 spindles L = 6,345 + X machine length (mm) Application area Staple fibres up to 54 mm Raw material qualities Combed cotton, carded cotton, manmade fibres and their blends Count range 100 % cotton Ne Optional Ne Count range manmade fibres and blends Ne Draft range fold Spindle gauge mm Tube length mm Ring diameter mm Number of spindles 1,008 2,016 Spindle speed 25,000 rpm (mechanical) Bottom roll diameter [mm] Top roll diameter [mm] Electrical parameters 400 V (+ / 10 %) 50 or 60 Hz Remarks: Machines > 1,920 spindles Only short staple 100 % cotton Ne 30 and finer Draft range max. 60-fold Basic specification High-performance functions series equipment ZinserRing 72 EasySpin graphical user interface OptiStart traveller running-in program OptiStep spinning program TwinSuction both-end suction ServoDraft electronic drafting system drive CoWeMat doffing device Balloon control rings Inverter drive Centrable rings Individual knee brakes for spindles Loop prevention function Motor-driven opening of yarn guides Options OptiSuction yarn break suction system FancyDraft SiroSpun Zero Underwinding Plant Control System Stand-alone version with CoWeFeed (self-sorting tube feed) Linked version interface with winding machine Energy Monitoring 30 ZINSER 72

31 Technical data ZinserImpact 72 X = number of spindles / 2 x mm 1,650 mm 48 spindles/ section L ZinserRing 72 with CoWeMat 396 F, with CoWeFeed up to 2,016 spindles L = 8,291 + X machine length (mm) X = number of spindles / 2 x mm 1,650 mm 48 spindles/ section 745 2,447 L 470 ZinserImpact 72 with CoWeMat 396 V, linked system up to 2,016 spindles L = 6,345 + X machine length (mm) Application area Staple fibres up to 45 mm Raw material qualities Combed cotton, carded cotton, manmade fibres and their blends Count range 100 % cotton Ne Optional Ne Count range manmade fibres and blends Ne Draft range fold Spindle gauge mm Tube length mm Ring diameter mm Number of spindles 1,008 2,016 Spindle speed 25,000 rpm (mechanical) Bottom roll diameter [mm] Top roll diameter [mm] Electrical parameters 400 V (+ / 10 %) 50 or 60 Hz Remarks: Machines > 1,920 spindles Only short staple 100 % cotton Ne 30 and finer Draft range max. 60-fold Basic specification High-performance functions series equipment ZinserImpact 72 EasySpin graphical user interface OptiStart traveller running-in program OptiStep spinning program TwinSuction both-end suction ServoDraft electronic drafting system drive CoWeMat doffing device Balloon control rings Inverter drive Centrable rings Individual knee brakes for spindles Loop prevention function Motor-driven opening of yarn guides Options OptiSuction yarn break suction system FancyDraft SiroSpun Zero Underwinding Plant Control System Stand-alone version with CoWeFeed (self-sorting tube feed) Linked version interface with winding machine Energy Monitoring Regarding this brochure Research and development never stand still. This may mean that some statements about Zinser products have been rendered obsolete by technical progress. The illustrations are selected for informative content only. They may also include special equipment that does not form part of the standard specification. ZINSER 72 31

32 /Zinser/Ring/15-10/Zinser 72/EN Schlafhorst Zweigniederlassung der Saurer Germany GmbH & Co. KG Hans-Zinser-Strasse 1 3 D Ebersbach Germany T F info.schlafhorst@saurer.com Schlafhorst s quality management system complies with the requirements of EN ISO 9001.