Cast Iron Gas Boiler For Forced Hot Water REPAIR PARTS AND OPTIONAL ACCESSORIES

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1 Cast Iron Gas Boiler For Forced Hot Water REPAIR PARTS AND OPTIONAL ACCESSORIES Models BWBAAN0000 BWBAAN BWBAAN0000 BWBAAN0000 BWBAAN000 BWBAAN00070 BWBAAN000 BWBAAN000 BWBAAN000 Ordering Instructions Order Parts through your nearest supplier. When ordering parts, obtain Model Number from data plate on your boiler. Include following information when ordering. Part Number Part Description Boiler Model Number Boiler Serial Number P/N# PG-BWBA-0 [000, Rev. A [0/0]

2 BOILER EXPLODED VIEW

3 Item Description Jacket Top Flue Collector Baffle Jacket Side Right Jacket Front Upper Heat Exchanger 7 Jacket Front Lower Base Burner Door 0 Manifold Burner Tube Tray Gas Valve Jacket Side Left Control Panel Transformer 7 Control Control Cover 0 Well Temperature Pressure Gauge Drain Valve Pipe Tee Female Pipe Adapter Female Pipe Adapter Pipe Elbow 7 Safety Relief Valve Female Pipe Adapter Jacket Back 0 Jacket Back to Flue Draft Hood Control, Fixed Temp Thermostat Orifice Natural Gas Orifice Propane Straight Flange, ¾" NPT (70,,, Propane Only) J-Box 7 J-Box Cover Honeywell Pilot Kit Damper " Damper (0) " Damper (070, 0) " Damper (0, ) 7" Damper (70, ) " Damper () " Damper () Item Description 0 Vent Damper Controller Temperature Sensor Bracket Circulator Pump Circulator Gasket Damper Harness * 0" Circulator Harness * Grommet, Split 7/", #7 * Sensor, " * Sensor Clip * Low Volt Harness * Line Volt Harness * Not Shown

4 BOILER BASE 7 Section Shown Item Part No. Description QTY. 000 Burner Tube ½ (0) Burner Tube ½ (070, 0) Burner Tube ½ (0, ) Burner Tube ½ (70, ) Burner Tube ½ () Burner Tube ½ () 0 Burner Door (0) 0 Burner Door (070, 0) 000 Burner Door (0, ) 0000 Burner Door (70, ) 000 Burner Door () 000 Burner Door () HW-00.0 Screw ¼ - 0 x ½ Self Tap --.0 Manifold (0) --.0 Manifold (070,0) --.0 Manifold (0, ) --.0 Manifold (70, ) --.0 Manifold () --.0 Manifold () VG Internal Bushing ¾ x ½ (All Propane) VG00 Gas Valve, Spark Nat (0-) VG00 Gas Valve, Spark Nat (70-) VG00 Gas Valve, Spark Nat (-) VG00 Gas Valve, Spark Propane (0-) 7 VG00 Straight Flange - ¾ NPT (70,,, - Propane ONLY) Item Part No. Description QTY. Orifice.mm, Nat. (0) Orifice.mm, Nat. () Orifice.mm Nat. () Orifice.mm, Nat. () Orifice.mm, Nat. () Orifice.mm, Nat (0) Orifice.mm, Nat (0) Orifice.mm, Nat (70) Orifice.mm, Nat (070) Orifice #7, Propane (0) Orifice #7, Propane (0) --.0 Orifice #7, Propane () Orifice #7, Propane () Orifice #7, Propane () Orifice #7, Propane () --.0 Orifice #, Propane (0) Orifice #, Propane (70) Orifice #0, Propane (070) 0 Base w/insul (0) 0 Base w/insul (070, 0) 0 Base w/insul (0, ) 0 Base w/insul (70, ) 0 Base w/insul () 0 Base w/insul ()

5 PIPING & CONTROLS 0 7 Item Part No. Description Qty " Circulator Harness 000 Gauge - Temperature Pressure 00 Well / x /" 0000AD Control Cover HW-0.0 Drain Valve 000 Pipe - Tee -/ x / x -/ Pipe- NPL -/ x -/ NPT 000 Pipe Elbow /" Female Pipe - Adapter /" x " 0 VR-00.0 Relief Valve 0# Not Shown CI-00.0 Circulator

6 CONTROL MODULE 0 7 ITEM P/N DESCRIPTION QTY Limit/Ignition Control Module VA Transformer 000 J-Box 000 J-Box Cover Screw# X / " B Point HW0770 Ground Screw # 7 0 Grommet, Plastic 7/" Grommet, Plastic 7/" 07 Screw #0 X /", A Point Control Panel EF00 Cable Keeper * 000 Sensor, " * 0000 Sensor Clip * 0000 Damper Harness * 000 Low Volt Harness * 000 Line Volt Harness * Not Shown

7 BOILER JACKET 7 0 Item Part No. Description Qty. 000 Damper (0) 0007 Damper (070, 0) 000 Damper (0, ) Damper (70, ) 0000 Damper () 000 Damper () 000AB Jkt Top Panel (0) 000AB Jkt Top Panel (070, 0) 000AB Jkt Top Panel (0, ) 000AB Jkt Top Panel (70, ) 0007AB Jkt Top Panel () 0007AB Jkt Top Panel () 00070AB Jkt Back to Flue (0) 00070AB Jkt Back to Flue (070, 0) AB Jkt Back to Flue (0, ) 00070AB Jkt Back to Flue (70, ) 00077AB Jkt Back to Flue () 0007AB Jkt Back to Flue () 00070AB Jkt Back Panel (0) 00070AB Jkt Back Panel (070, 0) 00070AB Jkt Back Panel (0, ) 00070AB Jkt Back Panel (70, ) 0007AB Jkt Back Panel() 0007AB Jkt Back Panel () AB Jkt Side Right Panel (0-) Item Part No. Description Qty. 00 Draft Hood (0) 00 Draft Hood (070, 0) 000 Draft Hood (0, ) 000 Draft Hood (70, ) 00 Draft Hood () 00 Draft Hood () 00 Flue Collector (0) 00 Flue Collector (070) 0007 Flue Collector (0) 7 00 Flue Collector (0, ) 00 Flue Collector (70, ) 00 Flue Collector () 0007 Flue Collector () 0 Flue Collector Restrictor (0) 70 Flue Collector Restrictor (070) 00070AB Tray (0) 00070AB Tray (070, 0) 0007AB Tray (0, ) 0007AB Tray (70, ) 0007AB Tray () 00070AB Tray () 0007AB Jkt Front Lower (0) 0007AB Jkt Front Lower (070, 0) AB Jkt Front Lower (0, ) 0007AB Jkt Front Lower (70, ) 0007AB Jkt Front Lower () 0007AB Jkt Front Lower () 000AB Jkt Front Upper (0) 0007AB Jkt Front Upper (070, 0) 000AB Jkt Front Upper (0, ) 000AB Jkt Front Upper (70, ) 0007AB Jkt Front Upper () 0007AB Jkt Front Upper () 0000AB Jkt Side Left Panel (0-) Not Shown 0000 Damper Harness 7

8 HONEYWELL PILOT KIT Note - Shipped with Natural Gas Configuration. Requires field install for Propane conversion. Spark Pilot Kit - Natural Gas & Propane 000 Item Description Qty. Pilot Tubing, /" x " Natural Gas Pilot Bracket Screw Pilot Shield Pilot Bracket Assembly * Propane Orifice * Compression Fitting (07) * Not Shown

9 ROLLOUT/BLOCKED VENT SAFETY SWITCHES Section Rollout Switch Bracket Temperature Sensor Bracket ITEM PART NO. DESCRIPTION QTY.* 00 Section Temp. Sensor Bracket 00 Section Temp. Sensor Bracket 0007 Section Temp. Sensor Bracket Section Temp. Sensor Bracket AQ00 Control - Fixed Temperature Thermostat (Rollout Switch) HW00 Screw - # x / Hex HD *Rollout switch is located on base; blocked vent on flue collector. NOTE: Quantities are for each switch. HEAT EXCHANGERS Section Rollout Switch Bracket FULLY ASSEMBLED HEAT EXCHANGERS Heat Exchanger ( Section) Heat Exchanger ( Section) Heat Exchanger ( Section) Heat Exchanger ( Section) Heat Exchanger ( Section) Heat Exchanger (7 Section) -7 Section Bracket Rollout Switch

10 OPTIONAL ACCESSORIES CONVERSION KITS NATURAL GAS TO PROPANE Model Part No. Description 0 KBANP0DNK Kit, Conversion, Natural to Propane 070 KBANP0DNK Kit, Conversion, Natural to Propane 0 KBANP0DNK Kit, Conversion, Natural to Propane 0 KBANP0DNK Kit, Conversion, Natural to Propane KBANP0DNK Kit, Conversion, Natural to Propane 70 KBANP0DNK Kit, Conversion, Natural to Propane KBANP70DNK Kit, Conversion, Natural to Propane KBANP0DNK Kit, Conversion, Natural to Propane KBANP0DNK Kit, Conversion, Natural to Propane PROPANE TO NATURAL GAS Model Part No. Description 0 KBAPN0DNK Kit, Conversion, Propane to Natural 070 KBAPN0DNK Kit, Conversion, Propane to Natural 0 KBAPN0DNK Kit, Conversion, Propane to Natural 0 KBAPN0DNK Kit, Conversion, Propane to Natural KBAPN0DNK Kit, Conversion, Propane to Natural 70 KBAPN0DNK Kit, Conversion, Propane to Natural KBAPN70DNK Kit, Conversion, Propane to Natural KBAPN0DNK Kit, Conversion, Propane to Natural KBAPN0DNK Kit, Conversion, Propane to Natural COMBUSTIBLE FLOOR BASE COMBUSTIBLE FLOOR BASE Model Part No. Description 0 KBASB00DNK Combustible Floor Base - 070/ KBASB00DNK Combustible Floor Base - 70, 0/ KBASB070DNK Combustible Floor Base - 0, 70/ KBASB00DNK Combustible Floor Base - 70, KBASB00DNK Combustible Floor Base - KBASB00DNK Combustible Floor Base - 0

11 OPTIONAL ACCESSORIES Filltrol Package DESCRIPTION PART # Filltrol Package (Up to 7,000 BTUH) Filltrol Package (Up to 00,000 BTUH) Filltrol Package (Over 0,000 BTUH) KBAFP00DNK KBAFP00DNK KBAFP00DNK Zone Valve DESCRIPTION PART # Zone Valve /" KBAZV00DNK Limit/Ignition Control Module DESCRIPTION PART # High Limit Control L00c KBAHL00DNK High Limit Control DESCRIPTION PART # High Limit Control L00C0 KBAHL00DNK

12 CAC/BDP 70 West Morris St. Indianapolis, IN.

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