UN-VENTED & VENTED STAINLESS STEEL HOT WATER CYLINDERS
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- Prosper Merritt
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1 UN-VENTED & VENTED STAINLESS STEEL HOT WATER CYLINDERS
2 cyclone key advantages Cyclone... Responding rapidly to changing market expectations we have evolved the Joule Cyclone vented and unvented stainless steel cylinders. All our cylinders are formed from Duplex 2304 stainless steel, continuing our philosophy of only using the finest materials. We are so confident in our construction that we offer a 25 year guarantee* on the complete cyclone range. To keep a breast with developments the Joule Cyclone range has many key advantages. Butt Welding... All Cyclone cylinders are butt seam welded, this gives greater rigidity and removes the threat of crevice corrosion associated with some cylinders. Flexible Connections... Joule recognise that sometime the need for 1 hot & cold connections is required and our flexible approach to offer 1 connections with adaptable ¾ fitting is a key way forward for the installer Sensor Pockets... key to ensuring the cylinder works and performs to it optimal ability is the sensor pockets, these determine how the unit calls for heat from the external source. The Cyclone has 10mm solar sensor pockets ensuring the probes from the solar fit correctly and effectively, we have also ensured the aquastat pocket is produce to flair out holding the stat firmly in place. Coils... with the continued introduction of heat sources Joule has looked closely at the best possible option for coils within the Cyclone Range, we use both conventional rigid plain tube and CSST high efficiency coil to ensure all our units perform to the highest possible standards, this flexibility ensures Joule can produce any heat surface area required.
3 quality inside and out Choose Joule Cyclone... Mains Pressure Hot Water Powerful Showers Attractive Steel Finish Case Smart, tough and wipe clean High flow rates Baths fill very quickly Ideal for multiple bathrooms Powerful showers Low maintenance No hidden costs Fast Reheat Hot water quickly available 25 Year Guarantee Peace of mind Very well insulated Low heat loss Economical to run Duplex stainless steel Superior corrosion resistance and long life 100% recyclable Duplex 2304 There s stainless steel and there s stainless steel! Here at Joule we use superior Duplex 2304, unlike some cylinder manufacturers who use inferior Duplex The properties of any stainless grade are defined not only by its alloy content but also by the way it is produced. Austentic stainless steel 316L is often used in water tanks. This grade offers limited strength properties, so needs to be thick enough to handle the internal pressure. Our Cylinders Our Duplex 2304 vented and un-vented Cyclone stainless cylinders offer optimised composition alloy elements that have created a stronger and corrosion resistant product that out performs not only other stainless steels but other solutions too. Cylinder Body & Ends Duplex 2304 stainless steel, domed ends are precision manufactured and Butt welded to the body, producing a strong and reliable vessel with out the risk of crevice corrosion. Outer Casing Sleek grey steel with laminated coated finish and corrosion resistant base. Wipe clean surface.
4 Domestic Selection Guide These recommendations are based on the guidelines in BS Guidance should be sought for unusual applications, e.g high flow rate showers, large baths etc. Hot Water Demand Bedrooms Gas / Oil Indirect Units Electric Direct Units 1 Standard Bath Or Shower Bedsit / 1 Bed 2-3 Bed 3-4 Bed Standard Bath 2-3 Bed 3-4 Bed 1 Bath & En-Suite 2-3 Bed 3-4 Bed 4-5 Bed 2 Standard Baths 2-3 Bed 3-4 Bed 4-5 Bed 3 Standard Baths 3-4 Bed 4-5 Bed 5-6 Bed Commercial Selection Guide These recommendations are based on the guidelines in BS Guidance should be sought for unusual applications, e.g high flow rate showers, large baths etc. Typical Commercial Application Indirect Units Large House 6 bed / 4 bathrooms 400 Guest House 8 bed / 4 bathrooms 2 x 300 Small Hotel 8 bed / 8 bathrooms 3 x Sports Pavilion (25 people / 4 showers) 2 x 300 Sports Pavilion (25 people / 6 showers) 3 x Student House (25 people / 3 bathrooms) 3 x 300 Old People s Home (60 beds / 10 bathrooms) 5 x 300 each supplying 2 bathrooms Selecting the correct size of cylinder requires consideration of a number of variables, including the volume of water needed, the energy source and the space available. Calculating the volume needed can be achieved by adding together the individual volumes of each appliance that uses hot water and how frequently it is used. The energy source is the next variable to consider, as it will have a direct impact on the cylinder size.
5 all the fittings you need Un-Vented Direct Models Un-Vented Indirect Models Un-Vented Twin Coil Models Un-Vented Triple Coil Models Inlet Control Group Inlet Control Group Inlet Control Group Inlet Control Group Temp & Pressure Relief Valve Temp & Pressure Relief Valve Temp & Pressure Relief Valve Temp & Pressure Relief Valve 15mm/22mm Tundish 15mm/22mm Tundish 15mm/22mm Tundish 15mm/22mm Tundish Expansion Vessel Expansion Vessel Expansion Vessel Expansion Vessel Wall Mounting Kit Wall Mounting Kit Wall Mounting Kit Wall Mounting Kit Expansion Vessel Hose Expansion Vessel Hose Expansion Vessel Hose Expansion Vessel Hose 2x3 kw Immersion Heaters 3 kw Immersion Heaters 3 kw Immersion Heaters 3 kw Immersion Heaters Benchmark Log Book Dual Thermostat Dual Thermostat Dual Thermostat Installation & Maintenance Benchmark Log Book Benchmark Log Book Benchmark Log Book Instructions Installation & Maintenance Installation & Maintenance Installation & Maintenance Instructions Instructions Instructions Two Port Motorised Valve Two Port Motorised Valve Two Port Motorised Valve Vented Direct Models Vented Indirect Models Vented Twin Coil Models Vented Triple Coil Models 2x3 kw Immersion Heaters 3 kw Immersion Heaters 3 kw Immersion Heaters 3 kw Immersion Heaters Benchmark Log Book Dual Thermostat Dual Thermostat Dual Thermostat Installation & Maintenance Benchmark Log Book Benchmark Log Book Benchmark Log Book Instructions Installation & Maintenance Installation & Maintenance Installation & Maintenance Instructions Instructions Instructions FOR PARTS AND SPARES CALL +353 (1) OR +44 (0) Expansion Vessel 125 & 150 ltr 170, & 250 ltr units - 19 ltr vessel 300 ltr unit -24 ltr vessel 15/22mm Tundish Expansion Vessel Hose Wall Mounting Kit for Expansion Vessel Temperature and Pressure Relief Valve Dual Thermostat High Flow Rate Inlet Control Set Two Port Valve Incoloy Long Life 240V x 3kW Immersion Heater Benchmark Log Book
6 cyclone direct dimensions In addition our insulation material offers benefits to the green supplier Hot Water Draw Off T&P Relief Value CFC-free and HCFC-free Ozone depletion potential (ODP) - zero Global Warming potential (GWP) - one Secondary Return Immersion Heater 1 3 /4" Immersion Heater 1 3 /4" E D C B A Cold Water Inlet REHEAT TIME FROM TIME TO REHEAT FROM 24 HOURS IMMERSION HEATER COLD 75% DRAW OFF STANDING LOSS MIN 45 MIN kWh / 24 Hours 2 x 3kW 240v 1P 108 MIN 63 MIN 2.45kWh / 24 Hours 2 x 3kW 240v 1P MIN 75 MIN kWh / 24 Hours 2 x 3kW 240v 1P MIN 136 MIN kWh / 24 Hours 2 x 3kW 240v 1P MIN 198 MIN kWh / 24 Hours 2 x 3kW 240v 1P MIN 236 MIN kWh / 24 Hours 2 x 3kW 240v 1P MIN 241 MIN kWh / 24 Hours 3 x 3kW 240v 1P 1, MIN 321 MIN 1, kWh / 24 Hours 3 x 3kW 240v 1P The reheat performance is measured from 15 to 60 C after drawing off 75% of the capacity. Immersion Heater Options 6 kw & 9 kw immersion heaters can be specified. In non-domestic (commercial, industrial and multiple accommodation units) applications, high quality titanium immersion heaters are recommended. Foam Insulation & Heat Loss Joule Cyclone are insulated with fire retardant dense polyurethane foam giving it significant benefits over standard polyurethane insulation of greater thicknesses. MODEL HEIGHT DIAMETER A B C D E TSM10850/D TSM12050/D TSM10856/D TSM13356/D TSM15356/D TSM15366/D TSM18866/D
7 cyclone indirect dimensions In addition our insulation material offers benefits to the green supplier CFC-free and HCFC-free Ozone depletion potential (ODP) - zero Global Warming potential (GWP) - one Hot Water Draw Off T&P Relief Valve Secondary Return Boiler Aquastat Pocket Boiler Immersion Heater 1 3 /4" F E D C B A Cold Water Inlet REHEAT TIME FROM TIME TO REHEAT FROM 24 HOURS IMMERSION HEATER COLD 75% DRAW OFF STANDING LOSS MIN 26 MIN kWh / 24 Hours 1 x 3kW 240v 1P 33 MIN 24 MIN 2.45kWh / 24 Hours 1 x 3kW 240v 1P MIN 25 MIN kWh / 24 Hours 1 x 3kW 240v 1P MIN 29 MIN kWh / 24 Hours 1 x 3kW 240v 1P MIN 35 MIN kWh / 24 Hours 1 x 3kW 240v 1P MIN 40 MIN kWh / 24 Hours 1 x 3kW 240v 1P MIN 55 MIN kWh / 24 Hours 1 x 3kW 240v 1P 1, MIN 80 MIN 1, kWh / 24 Hours 1 x 3kW 240v 1P The reheat performance is measured from 15 to 60 C after drawing off 75% of the capacity. Immersion Heater Options 6 kw & 9 kw immersion heaters can be specified. In non-domestic (commercial, industrial and multiple accommodation units) applications, high quality titanium immersion heaters are recommended. Foam Insulation & Heat Loss Joule Cyclone cylinders are insulated with fire retardant dense polyurethane foam giving it significant benefits over standard polyurethane insulation of greater thicknesses. MODEL HEIGHT DIAMETER A B C D E F TSM TSM TSM TSM TSM TSM TSM
8 cyclone twin coil dimensions JOULE Cyclone Solar cylinders have been designed specifically with solar applications in mind. Featuring a purpose designed solar coil, which allows maximum heat transfer of solar energy into the stored water, the cylinders are suitable for use with a wide range of solar systems now available and are an efficient and environmentally friendly way of providing domestic hot water. Cyclone solar cylinders also offer the benefit of mains pressure hot water powerful showers and fast filling baths. Cyclone solar cylinders are available in a range of sizes from litres and in direct or indirect versions. Cyclone solar cylinders are manufactured from high grade Duplex stainless steel and come with a 25 year fully transferable guarantee on the inner vessel. 1" Adaptable Hot Water Draw Off 1/2" T&P Relief Valve (fitted) Plain Solar Sensor 3/4"f Boiler Flow 3/4"f Secondary Return Plain Aquastat 3/4"f Boiler Return 1 3 /4" Immersion Heater 3/4"f Solar / Boiler Plain Aquastat Pocket Plain Solar Sensor 1" Adaptable 3 Bar Cold Water Inlet J H I G F E D CB A All dimensions are shown in mm 3/4"f Solar / Boiler Return TIME TO REHEAT FROM 75% DRAW OFF WITH BOILER 24 HOURS STANDING LOSS IMMERSION HEATER 100Ltr = 20 MIN 2.45kWh / 24 Hours 1 x 3kW 240v 1P Ltr = 25 MIN kWh / 24 Hours 1 x 3kW 240v 1P Ltr = 26 MIN kWh / 24 Hours 1 x 3kW 240v 1P 400 Ltr = 24 MIN kWh / 24 Hours 1 x 3kW 240v 1P Ltr = 25 MIN kWh / 24 Hours 1 x 3kW 240v 1P Ltr = 35 MIN kWh / 24 Hours 1 x 3kW 240v 1P 1, Ltr = 40 MIN 1, kWh / 24 Hours 1 x 3kW 240v 1P The reheat performance is measured from 15º to 60ºC after drawing off 75% of the capacity. MODEL HEIGHT DIAMETER A B TSM10856/S TSM13356/S TSM15356/S TSM15366/S TSM18866/S C D E F G H I J Cylinder Coil Specification MODEL SOLAR VOLUME SOLAR COIL AREA (m 2 ) COIL FLUID CONTENT BOILER COIL VOLUME BOILER COIL AREA (m 2 ) COIL FLUID CONTENT TSM10856/S TSM13356/S TSM15356/S TSM15366/S TSM18866/S TSMI750/S TSMI1,000/S 1, Maximum Nett Surface Area of Collector Panel (m 2 ) MODEL SOLAR PUMP SPEED <0.5LPM >0.5LPM TSM10856/S TSM13356/S TSM15356/S TSM15366/S TSM18866/S TSMI750/S TSMI1,000/S
9 cyclone triple coil dimensions JOULE Cyclone triple coil cylinders have been designed specifically with multi fuel applications in mind. Featuring a purpose designed solar coil, which allows maximum heat transfer of solar energy into the stored water and a 28mm (1 ) gravity coil which facilitates the use of gravity fed solid fuel systems. The cylinders are suitable for use with a wide range of solar systems now available and are an efficient and environmentally friendly way of providing domestic hot water. Combine this with the use of excess heat from your solid fuel system during winter, this cylinder allows you to optimise the use of heat during both summer and winter. Cyclone triple coil cylinders also offer the benefit of mains pressure hot water - powerful showers and fast filling baths. Cyclone triple coil cylinders are available in a range of sizes from litres and in direct or indirect versions. Cyclone solar cylinders are manufactured from high grade Duplex stainless steel and come with a 25 year fully transferable guarantee on the inner container. 1" Adaptable Hot Water Draw T&P Relief Valve (fitted) Plain Solar Sensor 3/4"f Secondary Return Boiler Flow Plain Aquastat Pocket Boiler Return Immersion Heater 1 3 /4" 3/4"f Solar / Boiler Flow Plain Aquastat Pocket Plain Solar Sensor 1" Adaptable 3 Bar Cold Water J I HG F E D CB A 3/4"f Solar / Boiler Return TIME TO REHEAT FROM 75% DRAW OFF WITH BOILER 24 HOURS STANDING LOSS IMMERSION HEATER 100Ltr = 20 MIN 2.45kWh / 24 Hours 1 x 3kW 240v 1P Ltr = 25 MIN kWh / 24 Hours 1 x 3kW 240v 1P Ltr = 26 MIN kWh / 24 Hours 1 x 3kW 240v 1P 400 Ltr = 24 MIN kWh / 24 Hours 1 x 3kW 240v 1P Ltr = 25 MIN kWh / 24 Hours 1 x 3kW 240v 1P Ltr = 35 MIN kWh / 24 Hours 1 x 3kW 240v 1P 1, Ltr = 40 MIN 1, kWh / 24 Hours 1 x 3kW 240v 1P The reheat performance is measured from 15º to 60ºC after drawing off 75% of the capacity. MODEL HEIGHT DIAMETER A B TSM10856/ TSM13356/ TSM15356/ TSM15366/ TSM18866/ Cylinder Coil Specification MODEL SOLAR VOLUME SOLAR COIL AREA (m 2 ) COIL FLUID CONTENT BOILER COIL VOLUME C D BOILER COIL AREA (m 2 ) E COIL FLUID CONTENT TSM10856/ TSM13356/ TSM15356/ TSM15366/ TSM18866/ TSMI750/S TSMI1,000/S 1, F G H I J Maximum Nett Surface Area of Collector Panel (m 2 ) MODEL SOLAR PUMP SPEED <0.5LPM TSM10856/ TSM13356/ TSM15356/ TSM15366/ TSM18866/ TSMI750/S TSMI1,000/S >0.5LPM Note: Solid fuel heating systems may not be connected to an un-vented plumbing system using this cylinder and to do so is done strictly outside manufacturer s warranty conditions.
10 stainless thermalstore cylinders As the world wakes up to the importance of renewable energy Thermalstore units are proving to be a valuable option for the storage solution to cost effective hot water. Traditionally Thermalstores were produced from copper but new advances has helped Joule produce both copper and stainless steel options. The main purpose of a Thermalstore is to draw in heat from various sources to the store and heat the high efficiency DHW coil in the top of the unit, this then provides continuous hot water to demand. The main advantage of a Thermalstore is the unit only has to reheat the energy drawn and not the whole cylinder every time a draw off is made. The Joule stainless steel Thermalstore is a leader and innovation in its field; produced from Duplex 2304 stainless steel it has high durability and advanced properties. The high specification DHW coil is positioned within the unit to maximise the benefits from the external energy supplied. The solar Thermalstore units are designed to be fitted with solar panels and a boiler but also have the option to take heat sources such as wood burners, back boilers and heat pumps. K J I H FG E D CB A 1" DHW Coil Draw Off 1" Connection 1/2" T&P Relief Valve (fitted) Plain Solar Sensor 1" Connection Plain Aquastat 1" Connection 1" DHW Flow 1 3 /4" Immersion Heater 1"f Solar / Boiler 1" Connection Plain Aquastat Pocket 1" Connection 1"f Solar Return Plain Solar Sensor There are eight tapings in the Thermalstore to provide heat for space heating. The solar coil is positioned at the super cooled lowest part of the Thermalstore to ensure maximum solar benefit. As standard Joule produce three versions of the stainless Thermalstore 250L, 300L and 500L we believe this covers the best possible requirement levels. The units are designed for ultimate efficiency and are insulated with 60-70mm High density foam insulation; this ensures minimum heat loss and makes the Joule Thermalstore the best option. MODEL HEIGHT DIAMETER A B C D E F G H I J K TSSV250/S TSSV300/S TSSV500/S MODEL SOLAR VOLUME SOLAR COIL AREA (m 2 ) COIL FLUID CONTENT DHW FLOW 700 (LITRES/MIN) DHW COIL AREA (m 2 ) COIL FLUID CONTENT TSSV250/S l/min TSSV300/S l/min TSSV500/S l/min HOUR IMMERSION MODEL SOLAR PUMP SPEED STANDING LOSS <0.5LPM >0.5LPM kWh / 24 hours 1 x 3kw 240 V TSSV250/S kWh / 24 hours 1 x 3kw 240 V TSSV300/S kWh / 24 hours 1 x 3kw 240 V TSSV500/S Note: Because of the small water content within the DHW coil this allows for the use of a pressurised system while using an open vented solid fuel heating system.
11 copper thermalstore Joule copper Thermalstore units are designed for optimal efficiency and have the ability to perform with a wide variety of heatsource options. The heat retention of copper is second to none and is the ideal material to produce a hot water store. The flexibility of Joule s bespoke production enables the ability to manufacture the ideal unit for any option or location. At Joule we have the belief that the customer requirements are paramount and our experts work to ensure all options and solutions are available for the ever more demanding requirements of today s society. We have developed a vented Thermalstore that has the options for all of today s energy solutions from conventional boiler to renewable options such as solar and heat pumps. The Joule copper Thermalstore has a high technology DHW coil which supplies hot water via a mixing valve at high pressure direct from the mains water supply. The added benefits of a Thermalstore is the ease of installation with requirement to mains water directly and overflow (via a header tank) this enables the Thermalstore to be located anywhere within the dwelling. The units are produced in L, 250L and 300L capacities and supplied complete with a blend valve assembly (blend valve, 1lt expansion vessel) which will cover the demand of the domestic situation. As a store of hot water the main purpose is to hold heat and energy within the unit, Joule supply 50-60mm spray foam insulation on their Thermalstore (above part L requirements) to ensure optimum performance. How does a thermal store work? Thermal Store cylinders work in the opposite way to a conventional system. The storage cylinder that contains the Primary water is fed by the Feed & Expansion tank and heated by a boiler, immersion heaters or alternative heat source to a maintained 760C. Mains pressure cold water passes through a specially designed Heat Exchanger coil, which draws its heat from the thermal store. This water passes through a thermostatic mixing valve where it is blended to the required temperature of 510c and supplied the hot outlets throughout the property. The key to using a Thermalstore effectively is to maintain the store temperature at a constant 760c by means of the chosen heat source; this will ensure that instant hot water at mains pressure is available whenever required. Advantages of a Thermal Store Vented mains pressure hot water No shower pump required Instant response to space heating demand Energy efficient due to reduced boiler cycling Flexibility of installation No attic pipes to freeze Easy to install No head problems Low maintenance costs Flow rates more than double that of most combi boilers Ideal for use in multi boiler and multi fuel applications Mains pressure supply without G3 notification requirements
12 copper solar vented cylinders Joule also produces conventional copper cylinders to the needs and specification of its customers. As advances has moved the hot water storage towards stainless steel units providing greater pressure there is still a market and requirement for copper cylinders. Copper is still the best natural material for heat transfer and copper has proved successful in vented applications for many years. Joule produce twin and triple coil copper cylinders in various sizes and grades of copper ensuring every requirement is catered for. The units are manufactured in either twin or triple coil applications and designed to work with a variety of heating options. The top coils are designed to transfer heat from a central heating boiler or solid fuel stove into the solar cylinder and the bottom coil is the solar transfer coil. The solar coil is manufactured in high efficiency finned coil to offer a large surface area to the solar gain. The units are fitted with 22mm compression fitting for easy of installation and 50mm foam insualtion. The cylinders are available in three three different grades of copper from 1, 2 and 3 with grade 3 being the standard. Grades 1 and 2 produced from thicker gauge copper for greater working head applications.
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15 products list Joule offers a complete range of renewable energy and related products for both domestic and commercial applications. Our complete solar package solutions include initial advice, professional design specifications and technical assistance. Our range of products consists of: Joule water heaters manufacture copper cylinders for domestic hot water storage in a variety of sizes and patterns. Primarily a business to business company, it supplies its products to builder s merchants around the country. Joule hot water cylinders are specially designed for use in open vented hot water systems. They are designed to heat up quickly and to retain their heat for long periods. They are available in various combinations of connections to suit individual requirements. COMMERCIAL & DOMESTIC SOLAR PACKAGES Joule Solar provides the commercial and domestic markets with an ultimate solar package, custom designed to suit requirements of each individual application. The package incorporates high quality flat plate solar thermal panels or high performance Joule tonare evacuated tube solar collectors.
16 CYCLONE UN-VENTED AND VENTED STAINLESS STEEL HOT WATER CYLINDERS Kylemore Park West, Ballyfermot, Dublin 10, Ireland. t f e. info@joule.ie Joule UK The Heath Business and Technical Park, Runcorn, Cheshire, WA7 4QX. t. +44 (0) f. +44 (0) e. info@jouleuk.co.uk
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