SERVICE MANUAL GAS-FIRED SERIES 1812SS 1832SS 1836SS 1832SS SS

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1 LO HI HONEYWELL CHAUD! GAS-FIRED SERIES SERVICE MANUAL 00 12SS 32SS 36SS 32SS SS CHAUD! For technical assistance or the dealer nearest you consult our web page at

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3 12SS SPECIFICATIONS Pump Volume At Pump Head: 5.9 GPM / 354 GPH Pump Pressure At Pump Head: 2500 PSI Burner Type: Natural Gas Fired, 558,050 BTU/Hr. Machine Voltage: 230VAC/60Hz/1Ph Total Machine Amperage:* 42 Amps Motor Amps: 39 Amps Machine Weight: 825 Lbs. Shipping Weight: 1070 Lbs. Exhaust Stack Size: 12" Machine Dimensions: Length=51", Width=31", Height=54" 32SS SPECIFICATIONS Pump Volume At Pump Head: 6.0 GPM / 360 GPH Pump Pressure At Pump Head: 3000 PSI Burner Type: Natural Gas Fired, 558,050 BTU/Hr. Machine Voltage: 208VAC/60Hz/3 Ph Total Machine Amperage:* 36 Amps Motor Amps: 41 Amps Machine Weight: 825 Lbs. Shipping Weight: 1070 Lbs Exhaust Stack Size: 12" Machine Dimensions: Length=51", Width=31", Height=54" 35SS SPECIFICATIONS Pump Volume At Pump Head: 6.0 GPM / 360 GPH Pump Pressure At Pump Head: 3000 PSI Burner Type: Natural Gas Fired, 558,050 BTU/Hr. Machine Voltage: 460VAC/60Hz/3Ph Total Machine Amperage:* 19 Amps Motor Amps: 19 Amps Machine Weight: 825 Lbs. Shipping Weight: 1070 Lbs. Exhaust Stack Size: 12" Machine Dimensions: Length=51", Width=31", Height=54" 36SS SPECIFICATIONS Pump Volume At Pump Head: 6.0 GPM / 360 GPH Pump Pressure At Pump Head: 3000 PSI Burner Type: Natural Gas Fired, 558,050 BTU/Hr. Machine Voltage: 575VAC/60Hz/3Ph Total Machine Amperage:* 16 Amps Motor Amps: 16.2 Amps Machine Weight: 825 Lbs. Shipping Weight: 1070 Lbs. Exhaust Stack Size: 12" Machine Dimensions: Length=51", Width=31", Height=54" 32SS SPECIFICATIONS Pump Volume At Pump Head: 6.0 GPM / 360 GPH Pump Pressure At Pump Head: 3000 PSI Burner Type: Natural Gas Fired, 558,050 BTU/Hr. Machine Voltage: 230VAC/60Hz/3Ph Total Machine Amperage:* 33 Amps Motor Amps: 38 Amps Machine Weight: 825 Lbs. Shipping Weight: 1070 Lbs Exhaust Stack Size: 12" Machine Dimensions: Length=51", Width=31", Height=54" * Total Machine Amperage is based on the required horsepower for the given flow and pressure. Amps are measured with standard incoming voltage of 208V, 230V, 460V and 575V. Actual amerage may differ due to incoming voltage.

4 PRESSURE WASHER Troubleshooting Guide TROUBLESHOOTING SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION PRESSURE WASHER WILL NOT RUN PRESSURE WASHER RUNS BUT WON T SPRAY LOW SPRAY PRESSURE AT NOZZLE UNEVEN SPRAY PATTERN PRESSURE WASHER WILL NOT PRODUCE HOT WATER WATER (CONTINUED) Pump switch in OFF position Power supply disconnected Fuse blown or circuit breaker tripped in electrical supply line Motor circuit overload tripped Trigger of trigger gun released Water supply not turned on Clogged pressure nozzle Inlet water screen clogged Pump sucking air Inadequate water supply Partially clogged or damaged pressure nozzle Air being drawn through detergent inlet line Partially clogged or damaged pressure nozzle Burner switch in OFF position Gas valve switch in OFF position Inadequate fuel supply Pump switch turned off Place switch in ON position. Connect power supply. Replace fuse or reset circuit breaker. Use only circuits of adequate capacity. Allow sufficient time for motor to cool down. Place pump switch in ON position. Squeeze trigger. Open water supply valve. Clean pressure nozzle opening. Check screen and clean if necessary. Fill the detergent container and check for loose hose clamps or fittings. Fully open faucet. Check for kinked or damaged hose. Use 5/8" minimum hose. Check for debris clogging inlet screen. Clean or replace. Refill detergent container. Ensure that pick-up screen is fully immersed. Clean or replace. Place switch in ON position. Place switch in ON position. Check fuel supply. Pump must be running before burner will light HOTSY 00 NG Service Manual REV. 9/

5 TROUBLESHOOTING SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION PRESSURE WASHER WILL NOT PRODUCE HOT WATER (continued) POOR OR NO DETERGENT FLOW POOR CLEANING UNLOADER CYCLES WHEN TRIGGER GUN IS OPENED OR CLOSED BURNER SMOKES OR HAS OBNOXIOUS ODOR PRESSURE RELIEF VALVE IS LEAKING Inadequate water supply Trigger of trigger gun released Thermostat set too low, or defective Manual gas valve not open Defective gas valve Inadequate detergent supply Detergent screen or hose clogged Clogged detergent injector check valve Improper detergent concentration or mixing Wrong detergent for the application. Detergent valve not opening Air in system Unloader defective Water leak between unloader valve and trigger gun Stack restriction Excessive pressure due to defective unloader valve Defective relief valve Dirty relief valve Fully open faucet. Check for kinked or damaged hose. Use 5/8" minimum hose. Check for debris clogging inlet screen. Squeeze trigger. Water must be spraying for burner to light. Raise thermostat setting. Replace if defective. Turn ON gas valve. Replace gas valve. Refill detergent container. Ensure that pick-up screen is fully immersed and detergent container is at or above the level of the pump. Clean. Always start with a a clean detergent container. Clean check valve at detergent injector. Mix detergent per manufacturer's instructions. Ensure that powdered detergents are fully dissolved. Select appropriate detergent. Check that handle or knob is not slipping on shaft. Open and close trigger gun several times. Replace if defective. Check fittings, hose, and trigger gun for leaks. Repair or replace. See Venting under Installation. Replace unloader valve. Replace relief valve. Clean relief valve seat. PRESSURE WASHER Troubleshooting Guide HOTSY 00 NG Service Manual REV. 9/ 5

6 SERVICE MANUAL PRESSURE WASHER DIGITAL TIMER (OPTIONAL) The following are instructions on how to set the parameters on the digital timer in Programming Mode. To define these settings please follow the steps below. Setting the Clock: 1. Press the ESC key located next to the display window and under the arrow key pad (see figure below). Pressing the ESC key will access the Parameter Assignment Menu. Display Screen Mo 10: Using the up/down arrow keys or, move the (>) cursor to 'Set' and press OK to accept. Stop Set Param > Set.. Prg Name 3. Move the (>) cursor to 'Clock' and press OK to accept. SMART RELAY INSTRUCTIONS ESC OK Arrow Key Pad The cursor is now positioned on the weekday and shows the following on the display window (see figure below). Set Clock Mo 10:15 YYYY-MM-DD Select the day of the week by using the up/down arrow keys or. 6. Move the cursor to the next position by using the left/right arrow keys or. 7. To change the value use the up/down arrow keys or. 8. To set the correct time-of-day and date, repeat steps 6 and To accept your entries press OK. 10. To go back to the previous menu at anytime press ESC. PROGRAMMING INSTRUCTIONS The 5700/5800 can be configured to run in Time Delay or Auto Start/Stop with lockout. Machines are factory set with Auto Start/Stop with 4 hour Lockout. A Smart Relay controls how the machine will operate by using three internal timers; these timers are adjustable. The following is a brief description of these timers: 6 > Clock Contrast StartScreen 4. Move the (>) cursor to 'Set Clock' and press OK to accept 'Set Clock'. > Set Clock S/W Time.. Sync NOTE: When setting time on clock, use only military time. Timer 1: Lockout Timer (Time Delay) HOTSY 00 NG Service Manual REV. 9/ Timer 1 de-energizes (lockout) the machine if not being used for a preset time. If machine has Locked out it can only be re-energize by pressing the Pump On switch. Timer 1 is factory set to 4 hours. Timer 2: Auto Start/Stop Timer Timer 2 allows the pump to run in bypass for a preset time. If the pump runs in bypass longer than the allotted time the timer will drop power to the motor contactor and machine will be in standby mode. Squeezing the gun trigger will restart the pump (if Timer 1 has not locked out). Timer 2 is factory set to 30 seconds. Timer 3: Reset Delay Timer Timer 3 controls how long the pump must run before resetting the Lockout Timer (Timer 1). This allows the pump to run long enough to repressurize the system if there is pressure loss when not in use. Timer 3 is factory set to 15 seconds.

7 PROGRAMMING INSTRUCTION CONT. To change to the parameters of the internal timers in the Smart Relay complete the following steps: 1. Turn on the power to the machine but do not press the start switch. Remove the front panel and then the control panel cover. NOTE: Use extreme CAUTION when reaching into the control box, the machine has live power. Once powered the Smart Relay window will display the following screen, see figure 1 (if screen does not appear press the left/right arrow keys or until correct screen appears). SMART RELAY INSTRUCTIONS Display Screen TIMER-1 T =04:00h Ta =00:00 Fig Each timer has optional units of time in seconds (s), minutes (m), and hours (h). To change the unit of time use the left/right arrow keys or to move the cursor to the unit field. Change the unit of time using the arrow up/down keys or. Once all the values have been set press OK to accept. See figure 6. TIMER-1 T =04:00h PRESSURE WASHER SERVICE MANUAL 1: Fig Press the ESC key located next to the display window and under the arrow key pad (see figure 2). Pressing the ESC key will access the Parameter Assignment Menu. > Stop Set Param Set.. Prg Name Fig Using the up/down arrow key or, move the (>) cursor to Set Param and press OK to confirm (See figure 3). The display window shows the first parameter (Timer-1), see figure 4. Stop > Set Param Set.. Prg Name TIMER-1 T =04:00h Ta =00:00 Fig. 3 Fig. 4 NOTE: Ta is the accumulator timer and T is the adjustable timer (the variable that changes) 4. Press OK to change the value of Timer-1. Using the left/right arrow key or, move the cursor to the desired field and use the up/down arrow keys or to change this value. See figure 5. ESC OK Arrow Key Pad Ta =00: HOTSY 00 NG Service Manual REV. 9/ Fig Press arrow up/down keys or to select the next parameter to change (Timer -2). Repeat steps 4 and 5 to change the Timer-2 parameters. See figure 7. TIMER-2 T =15:00s Ta =15:00s Fig Press arrow up/down keys or to select the next parameter to change (Timer -3). Repeat steps 4 and 5 to change the Timer-3 parameters. See figure 8. TIMER-3 T =15:00s Ta =00:00 Fig Once all timers have been set to the desired time press ESC twice to return to the Input display screen. See figure 9. 1: Fig. 9 7

8 SERVICE MANUAL PRESSURE WASHER SMART RELAY INSTRUCTIONS Factory Set Parameters (Auto Start/Stop with Lockout) TIMER VALUE DESCRIPTION Timer 1 04:00 Hours Turns machine off after 4 hours of non-use. To restart push the Pump On switch. Timer 2 30:00 Seconds Pump will run in bypass for 30 seconds before shutting off, machine is still in standby mode. Pulling the gun trigger will restart the pump. Timer 3 15:00 Seconds In case of pressure loss when machine is in standby, the pump can run up to 15 seconds before resetting Timer 1 (lockout) Time Delay Parameters TIMER VALUE DESCRIPTION Timer 1 03:00 Minutes When machine is not in use, pump will run in bypass for 3 minutes and shut off. To restart push the Pump On switch. Timer 2 01:00 Hours To operate in time delay mode timer 2 must be deactivated. This is done by setting timer 2 to value greater than timer 1. Timer 3 15:00 Seconds Pump must run more than 15 seconds to reset timer HOTSY 00 NG Service Manual REV. 9/

9 OPTIONAL WATER INLET SOLENOID A water inlet solenoid can be added to the machine that will open only when the machine is running or in standby. The solenoid closes when the machine is off to prevent possible water overflow when unattended. Installation Connect a 24V/AC normally closed solenoid on the water inlet, contact local Hotsy dealer for solenoid options. Connect solenoid to the remote terminal using 16 ga minimum wire Wire solenoid to remote terminal according to figure below Before powering up machine, fill float tank to prime the system. PRESSURE WASHER SERVICE MANUAL WATER INLET Detergent Solenoid Wiring Schematic HOTSY 00 NG Service Manual REV. 9/ 9

10 SERVICE MANUAL PRESSURE WASHER 6 CHAUD! 1 EXPLODED VIEW - LEFT SIDE 2 CHAUD! See Coil Outlet Assy LO HI HONEYWELL See Burner Assy HOTSY 00 NG Service Manual REV. 9/

11 OFF F See Control Panel Assy 59 EXPLODED VIEW - RIGHT SIDE See Float Tank Assy PRESSURE WASHER SERVICE MANUAL See Pump Assy See Unloader Assy ,51,66,67, HOTSY 00 NG Service Manual REV. 9/

12 SERVICE MANUAL PRESSURE WASHER 12 EXPLODED VIEW PARTS LIST Top Hat Assy, 24 x Label, "Hot/Caliente" with Arrows Warning Insulation 23.5" OD x 10.75" ID, Fiberglass Ring, Insulation Retainer Coil Assy, Gas, 22" Insulation 70" x 29.5", Fiberglass Clip, Retaining U-type Label, Hotsy Logo, 5 x Label, Instruction, Warning (Pictorial/Text) Bolt, 3/8" x 1", NC HH (32SS-208, 32SS, 35SS, 36SS) 24 (12SS) Washer, 3/8", SAE, Flat (32SS- 208, 32SS, 35SS, 36SS)62 (12SS) Nipple, 4", Galv., Sch Tee, 1/2", Female, Steel Pipe Plug, 1/2", Square Head, Galv Nipple, 1/2 JIC, 1/2 Pipe Bracket, Tensioner Base Washer, 3/8", Lock, Split Ring Nut, 3/8" ESNA (32SS-208, 32SS, 35SS, 36SS) 39 (12) Pulley, 3B36SH Wlmt, Frame, Coil 30" Wlmt, Frame, Washer Top Cord, Service 6/4 (32SS-208, 32SS) 60" Cord, Service 10/4 (35SS, 36SS) 60" Cord, Service 6/3 (12SS) 60" Hose, 3/4", Push-on 36" Hose, 1/2", Push-on 24" Hose, 1/2", Push-on 16" Hose, 1/2" x 20", 2 Wire, 1/2" FJIC x1/2"fjic Panel, Fire Wall Clamp, Hose, St Hose 1/4" Braided Vinyl 15" Elbow, 3/4" JIC x 1/2", 90 Dgr Strainer, 1/4 Brass w/check Valve Swivel, 1/2" MP x 3/4" GHF w/ Strainer Label, Caution Winterize Hose, 1/2" x 28", 28 Wire, Pressure Loop HOTSY 00 NG Service Manual REV. 9/ Label, Motor Rotation, Clockwise Half-Wrap, Outer, Outlet, 24" Half-Wrap, Outer, 24" Valve, Metering, 1/4" Hose Strain Relief, 1" Purple (35SS, 36SS) Strain Relief, 1" Grey (32SS-208, 32SS) Label, 208V 3 PH (32SS-208) Label, 230V 3 PH (32SS) Label, 460V 3 PH (35SS) Label, 575V, 3 PH (36SS) Label, 230V 1 PH (12SS) Swivel, 1/2" JIC Female, Push-on Swivel, 3/4" SAE Female, Push-on Tensioner (Hardware Included) Banded Belt, BX42 x Pulley, 3BK80H Pulley, 3TB Bushing, H x 25mm Bushing, P1 x 1-5/8" (32SS-208, 32SS, 35SS, 36SS) Bushing, P1 x 1-3/8" (12SS) Bushing, Idler (Hardware Included) Nut, 5/16 ESNA Motor, 15hp/ /460V/60hz (32SS-208, 32SS, 35SS ) Motor, 15hp/575V/60hz (36SS) Motor, 10hp/230V/1PH (12SS) Washer, 5/16" x 1-1/4", Fender, SAE Screw, 1/4" x 1/2" Whiz Wlmt, Slide, Motor Base (32SS- 208, 32SS, 35SS, 36SS) Wlmt, Mount, Motor, 10 HP (12SS) Wlmt, Frame, Washer Base Nipple, 1", Close, Black Pipe Box, Elec 4 x 2, 3 Hole 1" Cover, Metal, 2" x 4", Waterproof Bolt, 3/8" x 1/2", NC HH Hose, 3/4", Push-on 24" Washer, 1/2 Flat Washer, 1/2 Lock Hose, 1/4" Braided Vinyl 50"

13 EXPLODED VIEW PARTS LIST Hose Barb, 1/4 Barb x 1/4 ML Hose, 1/4" Braided Vinyl 8 ft Strain Relief, 3/4" Purple (12SS) Lock Nut, 3/4" (12SS) Lock Nut, 1" (32SS-208, 32SS, 35SS, 36SS) 1 PRESSURE WASHER SERVICE MANUAL HOTSY 00 NG Service Manual REV. 9/ 13

14 F OFF SERVICE MANUAL PRESSURE WASHER 23 CONTROL PANEL EXPLODED VIEW GROUND To Junction Box From Motor , , 20, 21, GROUND , , CONTROL PANEL EXPLODED VIEW PARTS LIST Door, Control Panel Screw, #8 x 1/2", Phillips Plated, Tek Honeywell, Ignition Control Transformer 208/230/460 (12SS, 32SS-208, 32SS, 35SS) Transformer 575 (36SS) Label, Control Panel Nut, 5/16", ESNA, NC Washer, 5/16" Flat, SAE Plate, Stand-off, Electrical WLMT, Box, Electrical Strain Relief, 1" Grey (12SS, 32SS-208, 32SS) Strain Relief, 1" Purple (35SS, 36SS) Knob, Thermostat Screw, 4 mm x 6 mm, Pan Head Plate, Thermostat, Plastic Cover HOTSY 00 NG Service Manual REV. 9/ Thermostat Strain Relief,.-.31 (.51 Hole) Strain Relief, Straight, LQ Tite Hour Meter Switch, Rocker, 10A/250V15A/ 125V, 24V s Jumper, Bar, 3-5 Bu s Jumper, Bar, 3-5 RD s Jumper, Bar, 2-5 GY s Jumper Label, Disconnect Power Strap, 14" Fuse, KTK-R2 (Amp), 600V Midget Fuse Fuse, KTK-R-1/2, 600V (36SS) Fuse, FNM Label, Ground 2

15 CONTROL PANEL EXPLODED VIEW PARTS LIST Ground Lug, 2 Hole Nut, Whiz Loc, 5/16 Flange Din Rail, 35 mm 6-1/2" Din Rail, 35 mm 3" Contactor, 40 Amp (35SS, 36SS) Contactor, 50 Amp (12SS, 32SS-208, 32SS) Overload, (35SS, 36SS) Overload, (32SS) Overload, (32SS- 208,12SS) Terminal Block End Cap, Terminal Block End Bracket PLC, Programmed Cord Service 6/3 (12SS) 72" Cord, Service 6/4 (12SS, 32SS-208, 32SS) 72" Cord, Service 10/4 (35SS, 36SS) 72" Terminal Block, 14 Pole Screw, #8 x 3/4", Phillips, Zinc Plated, Tek Bolt, 1/4" x 3/4" NC HH Washer, Flat, 1/4" Nut, 1/4", ESNA Label, Terminal Block Label, 208V 3PH (32SS-208) Label, 230V 3PH (32SS) Label, 460V 3PH (35SS) Label, 575V 3PH (36SS) Label, 230V 1PH (12SS) Strain Relief, 3/4" Screw, 10/32" x 3/4" BH SOC Nut, 10/32" KEP Terminal, Jumper, Spade Locknut, 1" Conduit 2 s Not Shown PRESSURE WASHER SERVICE MANUAL HOTSY 00 NG Service Manual REV. 9/ 15

16 SERVICE MANUAL PRESSURE WASHER PANEL EXPLODED VIEW HOTSY 00 NG Service Manual REV. 9/

17 8 9 6 PANEL EXPLODED VIEW PRESSURE WASHER SERVICE MANUAL PANEL EXPLODED VIEW PARTS LIST Panel, Cover, Hotsy, Burner 16 x Panel, Cover, 44 x Panel, Cover, 44 x Panel, Cover, Back 44 x Panel, Cover, Side 30 x Panel, Cover, Burner 16 x Panel, Cover, Top Bolt, 3/8" x 1/2", NC HH Washer, 3/8", SAE, Flat Latch, Vise Action Latch, Spring, Flush Head Rivet, 1/8" x 1/4" Wlmt, Corner Label, Cold Water Inlet Label, Warning, Exposed Pulleys Label, Incoming Power Label, Intended for Indoor Use Label, Clear Lexan Trim, Seal, 20 GA, 5/8" Bulb 4" Label, Disconnect Power Gasket, Foam (2 x 20") 40" Key, Hex Bushing, 5/8" Grommet, Nozzle Holder Label, Manufacturer's Detergent Foam Strip, 1/8" x 1/2" (14", 27") 41" Label, Caution Natural Gas/Max Inlet Pressure Trim, Seal, 16 GA (4 x 2", 1 x 4") 12" HOTSY 00 NG Service Manual REV. 9/ 17

18 SERVICE MANUAL PRESSURE WASHER COIL OUTLET EXPLODED VIEW COIL OUTLET EXPLODED VIEW PARTS LIST Manifold Coil Outlet Discharge Screw, x 1/4" Hex Set Valve, Safety Relief, VSA Nipple, 3/8" x 3/8" NPT ST Male Plug, 3/8" Allen Counter Sunk Elbow, 3/8", Street 90, Steel Hose, 3/8" Push on 45" HOTSY 00 NG Service Manual REV. 9/

19 FLOAT TANK EXPLODED VIEW PRESSURE WASHER SERVICE MANUAL FLOAT TANK EXPLODED VIEW PARTS LIST Tank Plastic, w/lid, 8 x 16 x Elbow, 3/4" SAE x 3/4" 90 Brass Bulkhead, 3/4" Polypro Valve, 3/4" Float Rod, Threaded, 1/4" x 6" Ball, Float, Black Plastic Connector, 1/2" Anchor Elbow, Compression, 3/4" x 1/2" MPT Tube, Copper, 3/4" O.D. 3 ft Pipe, 1.5", PVC 80 " Adapter, 1-1/2" Slip x MT, PVC Bulkhead, 1-1/2", CYC Strainer, 1/2" Basket HOTSY 00 NG Service Manual REV. 9/ Bushing 3/4" x 1/2" Pipe Nipple, 3/4" JIC x 3/4" Pipe Elbow, 1/2" JIC X 1/2" MPT, Pipe, 1.5", PVC 80 14" Nipple, 1/2" JIC x 1/2" MPT Elbow, 1/2 JIC x 1/2, Wlmt, Mount, Float Tank Washer, Flat, 1/ Washer, Split-Lock, 1/ Bolt, 1/4-20 x 3/ Nipple, 1/2 JIC, 1/2 Pipe 1 19

20 SERVICE MANUAL PRESSURE WASHER BURNER EXPLODED VIEW LO HI HONEYWELL BURNER EXPLODED VIEW & PARTS LIST Wlmt, Coil Base, NG, Med-30" Cable, Ignition, 60" Assy Bolt, 1/4" x 1/2" NC HH Pilot, Ignitor, NG Bracket, Pilot Light Bolt, 3/8" x 2-1/4" Washer, 3/8" Flat Burner, Ring x 44 w/#63 Noz. LP Burner, Ring x 44 w/#50 Noz. NG Tubing, Aluminum, 1/4" 23" Screw, 10/32" x 1/4", HWN, ROLOC, Zinc Union, 1", Black Pipe Nipple, 1" Close Elbow, 1", Street, Black, Valve, 1" Natural Gas, 24V Large Valve, Gas, 1" LP (LP Option) HOTSY 00 NG Service Manual REV. 9/ Conduit, Wire Cover, 15" Valve, Gas Shut-off, 1" NPT Tee, 1/8" Street Nipple, 1/4" Pipe x 1/8" Pipe Solenoid, Pilot Valve Elbow, 1/4" Street Nipple, 1/4" Hex Valve, Ball 1/4" F x 1/4" F Bushing, 1/4" x 1/8" Pipe Elbow, 1/4" Tube x 1/8" MPT Male Socket Cap Housing, 2 Pin Plug Housing, 2 Pin Fem Socket U-Bolt, 5/16" x 1" Pipe Elbow, 1", Black Pipe, 90 Dgr 1

21 BURNER EXPLODED VIEW & PARTS LIST Reducer, 1" x 3/4" Bell, Black Pipe Cap, Pipe, 1" Washer, 3/8" Lock, Split Ring Nipple, 3/4" Close, Black Tee, Pipe, 1" x 1" x 1" Blk, Fem Bracket, Burner Mount, NG, Lrg Frame Nut, 3/8" Nipple, 1" x 8" Black Pipe Bushing, 5/ Connector, Elect., 3 Pin Female Connector, Elect. 3 Pin, Male Nipple, Pipe, 1" x 5", Blk Washer, Flat, 1/4" 2 PRESSURE WASHER SERVICE MANUAL HOTSY 00 NG Service Manual REV. 9/ 21

22 SERVICE MANUAL PRESSURE WASHER 12 PUMP AND UNLOADER ASSEMBLY VIEW PUMP AND UNLOADER ASSEMBLY PARTS LIST Pump, HX8030/L Switch, Pressure, N/O 3/8 NPT 65" Screw, #8 x 3/4, Phillips, ZN PLTD, Hex, T Elbow, 1/2" JIC x 3/8" MPT Elbow, 1/2" JIC x 1/2" STL Elbow, 1/2 JIC, 1/2, MPT Bushing, 3/4" x 1/2" Pipe Tee, 3/4" Female, Pipe Nipple, 3/4" JIC x 3/4" Nipple, 3/4" Hex, Brass Bushing, 1/2" x 3/8" Wlmt, Pump Mount Plate Washer, 3/8" SAE Flat Washer, M 10 Split Ring, Lock Bolt, 10mm x 20mm Clamp, 1/2" Ro-clip Nipple, 1/2" JIC x 3/8" Pipe HOTSY 00 NG Service Manual REV. 9/ Elbow, 1/2" JIC x 3/8" MAL Bushing, 3/4" x 1/4 Pipe Hose Barb, 1/4" Barb x 1/4" ML Brass, Plug, 1/2" JIC, Flare Swivel, 1/2" JIC Female, Push-on Hose, 1/2", Push-on " Elbow, 1/2" JIC x 1/2 FEM, Unloader, VB9 w/check Valve & Pressure Switch 1

23 HOSE, GUN & WAND ASSEMBLY EXPLODED VIEW 2 3 5, 6, PRESSURE WASHER SERVICE MANUAL HOSE, GUN & WAND EXPLODED VIEW PARTS LIST Gun, Shut-Off Hotsy, 5000 PSI, 10.5 GPM Nipple, 1/4" x 1/4", NPT ST Male Coupler, 1/4", Female, Brass Wand SGL, STR INSLU, 48" Nozzle, SAQC MEG, 00075, Red (12SS) Nozzle, SAQC MEG, 0007, Red (32SS-208, 32SS, 35SS, 36SS) Nozzle, SAQC MEG, 15075, Yellow (12SS) Nozzle, SAQC MEG, 1507, Yellow (32SS-208, 32SS, 35SS, 36SS) Nozzle, SAQC MEG, 40075, White (12SS) Nozzle, SAQC MEG, 4007, White (32SS-208, 32SS, 35SS, 36SS) HOTSY 00 NG Service Manual REV. 9/ Hose, 3/8" x 50', 2 Wire, TS Coupler 1 REPLACEMENT PARTS Insulator Grips with Screws Side Handle with Screws Kit, Gun Repair, Branded 1 23

24 PRESSURE WASHER Wiring Diagrams WIRING DIAGRAM ALL VOLTAGES HOTSY 00 NG Service Manual REV. 9/

25 WIRING DIAGRAM 230V 1PH PRESSURE WASHER Wiring Diagrams HOTSY 00 NG Service Manual REV. 9/ 25

26 If you need service on your pressure washer, contact your local Hotsy dealer or visit Smart phone users scan the code below to link directly to the Service Request page. Form # Revised 9/ Printed in U.S.A. by Hotsy

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