Achieving. Ultrasonic Cleaning System. Total Process Control of an
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1 Achieving Total Process Control of an Ultrasonic Cleaning System Fully-Automatic Stencil Cleaning System Semi-Auto Stencil Cleaning System Manual Type Stencil Cleaning System Model: DSC-FA & TSC-FA Model: DSC-SA & TSC-SA Model: DSC-M & TSC-M Clean solder paste, adhesives and flux residue in one machine Safely clean solder paste at ambient temperature and other applications with heat Tank design eliminates need for large heavy stencil baskets and loading platforms Attractive cabinet houses equipment and custom features Guaranteed to clean any solder paste from any fine-pitch stencil Stainless steel construction
2 Enable You to Maximize the Power of Ultrasonic Cleaning System. Our stencil cleaner is designed to remove all solder paste types including Rosin ('R', 'RMA', 'RA'), Water Soluble (OA), and No-Clean Paste...as well as adhesives from stencils, screens, musprinted boards, and related components. The system is designed to operate with a variety of CFC-Free, environmentally friendly cleaning chemistries. DSC SERIES - SPECIFICATIONS Machine Model DSC-M DSC-SA DSC-FA Ultrasonic Output Power Machine Dimension (LxWxH, mm) 1300x1000x x1150x x1300x2500 Tank Dimension (LxWxD, mm) Tank Capacity Filteration System Ultrasonic Frequency Power Source YES 40kHz AC , 1 phase 50Hz YES 40kHz AC , 3 phase 50Hz TSC SERIES - SPECIFICATIONS Machine Model TSC-M TSC-SA TSC-FA Ultrasonic Output Power Machine Dimension (LxWxH, mm) 1650x1000x x1150x x1300x2500 Tank Dimension (LxWxD, mm) Tank Capacity Air Blow Tank (LxWxD, mm) 250x900x x900x x900x850 Filteration System Ultrasonic Frequency Power Source YES 40kHz AC , 1 phase 50Hz YES 40kHz AC , 3 phase 50Hz AVI PRECISION ENGINEERING PTE LTD 1, KALLANG SECTOR #04-03, SINGAPORE TEL: FAX: avipre@avipre.com.sg Company Reg No: M Website: Skype: avipre Copyright 2006.
3 1) 3 TANKS SEMI-AUTO ULTRASONIC STENCIL CLEANER, MODEL: TSC3000 [SA] 2) DOUBLE TANKS SEMI-AUTO ULTRASONIC STENCIL CLEANER, MODEL: DSC2000 [SA] 3) DOUBLE TANKS MANUAL ULTRASONIC STENCIL CLEANER, MODEL: DSC2000 [M] 1) 3 Tanks Semi-Auto Ultrasonic Stencil Cleaner, Model: TSC3000 [SA] Specification 1.1 Main Machine Section Machine structure in stainless steel hollow bar 32 x 32mm External machine body with SUS 304 stainless steel 4B plate in 1mmT Machine dimension: 1650x1200x1250mm (LxWxH) 1.2 Tank Section Internal tank fabricated with SUS 304 stainless steel 2B plate in 2mmT Cleaning tank dimension: 900x150x850mm (LxWxD), actual effective water level: 800mmH Tank capacity: 110 liter Air blow tank dimension: 900x300x850mm (LxWxD) 1.3 Filtration & Pumping Section Pump model: GRUNDFOS stainless steel centrifugal pump Pump capacity: ½ HP Pump Flow rate: LPM Number of pump: 2 units Filter housing in stainless steel material, dimension: 4 OD x 10 L Cartridge filter in rating: 10 micron Transferring piping & fitting stainless steel in material in ¾ OD Number of filter housing: 2 units WISE pressure gauge range: 4 kg/cm Basket Section * Remark: cater for stencil parts dimension: max.750mm (W) x 40mm (T) x 750mm (H) Basket fabricated in stainless steel in 6mmOD rod Basket dimension: 800x80x750mm (LxWxH) Number of basket: 3 pcs Basket attached to up/down manual movement mechanism Up/down movement by linear bush bearing c/w guide 3 set Close cover attached on top basket, material in SUS 304 stainless steel 1.5 Electrical Control Section 20AT ELCB Magnetic contactor and relay Main power on/off switch Pump on/off switch with indicator Start/stop push button Analogue timer Ultrasonic on/off switch with indicator 240V 1 phase, 10 amp 1.6 Ultrasonic System Section Ultrasonic Transducer Transducer: FUJI (Japan) IBL tapped hole type, Model FBL H piezoelectric ceramics using zircon and lead titanate as the main components. Bonding to stainless steel tank with sand plusting (side mounting) 1
4 Ultrasonic transducer frequency: 40 khz. Ultrasonic transducer output power: 50 watt x 24 pcs = 1200 watt Number of ultrasonic transducer: 2 set Ultrasonic Generator Auto-tuning oscillation system. The P.L.L. system automatic trace for the optimum frequency despite of the depth and temperature of medium, this will give the best cleaning result. Generator output power: 1200 watt with frequency 40 khz watt Outer dimension: 420x460x170mm (LxWxH). Number of generator: 2 units 1.7 Others Facilities 4 pcs castle wheel 4 pcs ~16mm stainless steel air tube bar c/w ball valve & filter regulator (for DSC model only) 3 nos 1 ball valve for drainage 2) Double Tanks Semi-auto Ultrasonic Stencil Cleaner, Model: DSC2000 [SA] Specification 2.1 Main Machine Section Machine structure in stainless steel hollow bar 32 x 32mm External machine body with SUS 304 stainless steel 4B plate in 1mmT Machine dimension: 1300x1150x1250mm (LxWxH) 2.2 Tank Section Internal tank fabricated with SUS 304 stainless steel 2B plate in 2mmT Cleaning tank dimension: 900x150x850mm (LxWxD), actual effective water level : 800mmH Tank capacity: 110 liter Air blow tank dimension: 900x300x850mm (LxWxD) 2.3 Filtration & Pumping Section Pump model: GRUNDFOS stainless steel centrifugal pump Pump capacity: ½ HP Pump Flow rate: LPM Number of pump: 1 unit Filter housing in stainless steel material, dimension: 4 OD x 10 L Cartridge filter in rating: 10 micron Transferring piping & fitting stainless steel in material in ¾ OD Number of filter housing: 2 units WISE pressure gauge range: 4 kg/cm Basket Section * Remark: cater for stencil parts dimension: max.750mm (W) x 40mm (T) x 750mm (H) Basket fabricated in stainless steel in 6mmOD rod Basket dimension: 800x80x750mm (LxWxH) Number of basket: 2 pcs Basket attached to up/down manual movement mechanism 2.5 Up/Down Lifting System Section Up/down movement by air Pneumatic system with sensor & valve control Up/down movement transfer by linear bush bearing c/w harden guide 2 set Close cover attached on top basket, material in SUS 304 stainless steel 2.6 Electrical Control Section 20AT ELCB Magnetic contactor and relay 2
5 Main power on/off switch Pump on/off switch with indicator Start/stop push button Analogue timer Ultrasonic on/off switch with indicator 220V 1 phase, 10 amp 2.7 Ultrasonic System Section Ultrasonic Transducer Transducer: FUJI(Japan) IBL tapped hole type, Model FBL H piezoelectric ceramics using zircon and lead titanate as the main components. Bonding to stainless steel tank with sand plusting (side mounting) Ultrasonic transducer frequency: 40 khz. Ultrasonic transducer output power: 50 watt x 24 pcs = 1200 watt Number of ultrasonic transducer: 1 set Ultrasonic Generator Auto-tuning oscillation system. The P.L.L. system automatic trace for the optimum frequency despite of the depth and temperature of medium, this will give the best cleaning result. Generator output power: 1200 watt with frequency 40 khz watt Outer dimension: 420x460x170mm (LxWxH). Number of generator: 1 unit 2.8 Others Facilities 4 pcs castle wheel 4 pcs ~16mm stainless steel air tube bar c/w ball valve & filter regulator 2 nos 1 ball valve for drainage 3) Double Tanks Manual Ultrasonic Stencil Cleaner, Model: DSC2000 [M] Specification 3.1 Main Machine Section Machine structure in stainless steel hollow bar 32 x 32mm External machine body with SUS 304 stainless steel 4B plate in 1mmT Machine dimension: 1300x1000x1250mm (LxWxH) 3.2 Tank Section Internal tank fabricated with SUS 304 stainless steel 2B plate in 2mmT Cleaning tank dimension: 900x150x850mm (LxWxD), actual effective water level: 800mmH Tank capacity: 110 liter Air blow tank dimension: 900x300x850mm (LxWxD) 3.3 Filtration & Pumping Section Pump model: GRUNDFOS stainless steel centrifugal pump Pump capacity: ½ HP Pump Flow rate: LPM Number of pump: 1 unit Filter housing in stainless steel material, dimension: 4 OD x 10 L Cartridge filter in rating: 10 micron Transferring piping & fitting stainless steel in material in ¾ OD Number of filter housing: 2 units WISE pressure gauge range: 4 kg/cm Basket Section * Remark: cater for stencil parts dimension: max.750mm (W) x 40mm (T) x 750mm (H) Basket fabricated in stainless steel in 6mmOD rod Basket dimension: 800x80x750mm (LxWxH) Number of basket: 2 pcs 3
6 Basket attached to up/down manual movement mechanism 3.5 Electrical Control Section 20AT ELCB Magnetic contactor and relay Main power on/off switch Pump on/off switch with indicator Start/stop push button Analogue timer Ultrasonic on/off switch with indicator 220V 1 phase, 10 amp 3.6 Ultrasonic System Section Ultrasonic Transducer Transducer: FUJI(Japan) IBL tapped hole type, Model FBL H piezoelectric ceramics using zircon and lead titanate as the main components. Bonding to stainless steel tank with sand plusting (side mounting) Ultrasonic transducer frequency: 40 khz. Ultrasonic transducer output power: 50 watt x 24 pcs = 1200 watt Number of ultrasonic transducer: 1 set Ultrasonic Generator Auto-tuning oscillation system. The P.L.L. system automatic trace for the optimum frequency despite of the depth and temperature of medium, this will give the best cleaning result. Generator output power: 1200 watt with frequency 40 khz watt Outer dimension: 420x460x170mm (LxWxH). Number of generator: 1 unit 3.7 Others Facilities 4 pcs castle wheel 4 pcs ~16mm stainless steel air tube bar c/w ball valve & filter regulator 2 nos 1 ball valve for drainage REMARK: Safety Method & Protective Devices INCLUDED for above system Low Level Sensor auto cut off ultrasonic system Pressure gauge prevent pump over pressure & filter change ESD ground for machine body Extensive use for Pneumatic control transferring Machine with enclose body Pump motor with overload protection 4
7 1) Double Tanks Fully-Auto Ultrasonic Stencil Cleaner, Model: DSC2000 [FA] Specification DESIGN PARAMETER Cleaning Parts Parts Material Part Overall Size Major Process Involving Process Cleaning Solution Drying Solution Cycle Time Loading Type Handling Type Machine Size Machine Material : Stencil : Stainless steel : 750x750x40mm(LxWxH) : Ultrasonic cleaning : Compressor air blow : IPA chemical : Compressor air : 3-5 min (adjustable) : Manual : Automatic single robot arm : Approx. 1100x1400x2500mm(LxWxH) : Stainless steel *NOTE : The system design in fully console c/w 4 ducting hole on top of machine will be link to customer side main exhaust ducting system. 1.1 Purpose Of The system The cleaning machine is specially design to clean the Flux & Solder Paste from hole at surface of the stencil parts In this system, the parts will load on to the basket attach at transferring arm by operator After load into basket, operator just press the START button then the basket attach to transferring arm will auto move then go through the process below :- STAGE PROCESS DURATION FUNCTION Stage 1 Washing 180 ~ 300 Second Stage 2 Air blowing 60 ~ 180 Second Ambient temp. IPA cleaning with 40 khz ultrasonic cavitations 6 bar compressor air to air tube blow off water After cleaned and dry the basket will back to home position, then operator have to unload the stencil from the basket, the cleaning process consider complete Cleaning solution : IPA chemical provide by customer Cleaning time : Approx. 240 sec to 420 sec depend on the contaminant, required cleanliness and material of parts/products. 1.2 Machine Main Specification Main console body fabricated in SUS 304 stainless steel 4B plate in 1mmT Body structure fabricated with SUS 304 stainless steel hollow square bar Machine dimension : 1100 x 1400 x 2500 mm (LxWxH) Sliding door for open & close for stencil load & unlaod Front viewing window by transparent Acrylic 1.3 Basket specification 1
8 1.3.1 Basket fabricated by stainless steel material (will attach to transferring Arm) Basket dimension : 100x780x780mm (LxWxH) 1.4 Cleaning Tank Specification Stage 1 Cleaning Tank detergent Ultrasonic Cleaning Section Specification Tank fabricated with 304 stainless steel 2B type in 2mmt Tank Dimension : 150 x 850 x 880 mm (LxWxD) Tank capacity : 100 liter Stage 2 Blowing Tank Air Blowing Section Specification Tank fabricated with 304 stainless steel 2B type in 2mmt Tank Dimension : 280 x 850 x 880 mm (LxWxD) bar compress air in through air tube blow off chemical (compressor provide by customer)*** 1.5 Filtration & Spray System Specification Pump Model : GRUNDFOS stainless steel centrifugal pump Pump capacity : ½ HP Pressure : 2-3 bar Water flow rate : LPM Number of pump : 1 unit Filter Model : Cotton cartridge filter Filter housing in stainless steel material Dimension of filter casing : 4 x Filter capacity : 10 micron Transferring piping, fitting & valve in stainless steel material 1.6 Ultrasonic System Specification Ultrasonic Transducer Transducer : FUJI (Japan) tapped hole type piezoelectric ceramics using zircon and lead titanate as the main components Bonding to stainless steel tanks with hard chrome surface treatment design in side mounting type Ultrasonic transducer frequency : 40 khz Ultrasonic transducer output power : 50 watt x 24 pcs = 1200 watt Ultrasonic Generator Analogue Type generator with Auto frequency tracking oscillation system. The P.L.L. system automatic trace for the optimum frequency despite of the depth and temperature of medium, this will give the best cleaning result Generator output power : 1200 watt with frequency 40 khz Dimension for Taiwan generator : 420 x 470 x 170 mm (LxWxH) Number of generator : 1 unit 1.7 Electrical Control Section Specification A MCB MERLIN GREEN ELCB breaker MERLIN GREEN PLC Mitsubishi / Omron Magnetic contactor FUJI Relay OMRON Selector switch & indicator DEMEX 2
9 1.7.8 Emergency & Buzzer HANYONG Digital Temperature Meter YAMATAKE Tower light TEND 1.8 Automatic Single Arm Transferring System Specification Single arm bottom structure in stainless steel hollow 38x38mm Main arm body in SUS 304 stainless steel 4B type plate in 1mmt Up & down movement : Air cylinder c/w 5/3 way air solenoid valve control Up & down transferring by guide shaft and linear bearing Left & right movement : Air cylinder c/w 5/2 way air solenoid valve control Left & right transferring by rack & pinion and linear guide bearing Hook fabricated and bending by stainless steel plate in 1.5mmt x 2 set Arm carrier load : max. 10kg (included basket weight) 1.9 Power source V 1 phase, Amp 1.10 Safety Method & Protective Devices INCLUDED Low Level Sensor auto cut off ultrasonic & pump system Digital Temperature meter c/w thermocouple sensor prevent liquid heat condition Pressure switch prevent pump overload ESD ground for whole machine body Extensive use for Pneumatic control transferring Chemical leak prove for the machine Machine with fully enclose & conceal body Pump motor with isolation cover protection Door detecting switch prevent safety during machine in running operation 1.11 Safety Method & Protective Devices In OPTION BONPET Fire Extinguisher System. The system will activate when receive the alarm signal from FIRE Gas Vapor Detect (LEL) Sensor Alarm Of Vapor Accumulate In The System. The vapor sensor inside the system automatically detect vapor density and will given buzzer warning before any casualty happen if the vapor density is more then safety level Build In Cooling System Prevent Chemical Overheating. When ever ultrasonic is functioning, the liquid temperature will go up more than 70 0 C after some time, it will be dangerous because the chemical is flammable, the cooling system in side the cleaning tank will automatically cool down the chemical temperature and the system can work on long hour and all the Chemical is in safety level. NOTE : The machine request for : 1). Electrical Power into the machine 2). Compressor Air into the machine (The above facility is providing by customer side.) 3
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