LIST OF PRODUCT PARTS

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1 LIST OF PRODUCT PARTS Part # Description Weight (lbs) Marquis Series Tankless Water Heater TWH-180 TWH-180LP TWH-200 TWH-200LP Tankless Water Heater Tankless Water Heater Tankless Water Heater Tankless Water Heater NEW Prestige Condensing Gas Boiler featuring the ACVMAX Control PA80 Solo 80 w/ ACVMAX Control 103 PA110 Solo 1100 w/ ACVMAX Control 103 PA155 Solo 155 w/ ACVMAX Control 118 PA175 Solo 175 w/ ACVMAX Control 128 PA250 Solo 250 w/ ACVMAX Control 140 PA299 Solo 299 w/ ACVMAX Control 210 1

2 PA399 Solo 399 w/ ACVMAX Control 216 PEA110 Excellence 110 w/ ACVMAX Control 187 MDRKIT05 PSNEU01 PSNEU02 PSRKIT22 PSSTND02 PSSTND03 PSTREA01 PSVKIT01 PSVKIT02 PSVTERM03 PSVTERM04 PSVTERM05 PSVTERM06 PACAB01 PTSENS12 System Temperature Sensor for Cascade (immersion) Condensate Neutralizer Kit Neutralizer Refill Kit Indirect Water Heater Sensor IDWH Kit Wall Kit (recommended for anything other than a block or brick wall) Floor Leg Stand Assembly (ordered in addition to wall kit) Fernox Boiler Commissioning Kit 3" Stainless Steel Sidewall Termination 4" Stainless Steel Sidewall Termination 2" PVC Sidewall Vent Termination Kit (Solo 60 & 110 only) 3" PVC Sidewall Termination Kit 4" PVC Sidewall Termination Kit 2" PVC Concentric Vent Termination Kit (Solo 60 & 110 only) Cascade Connection (Multiple Boiler) cable System Temperature Sensor for Cascade (strap on) 2

3 PTCON22 PTCON23 ProtoNode BMS, BACnet, Modbus ProtoNode BMS LonWorks Smart Indirect Fired Water Heaters Smart 30 Indirect Fired Water Heater 115 Smart 40 Indirect Fired Water Heater 135 Smart 50 Indirect Fired Water Heater 165 Smart 60 Indirect Fired Water Heater 190 Smart 80 Indirect Fired Water Heater 271 Smart 100 Indirect Fired Water Heater 362 Smart 120 Indirect Fired Water Heater 479 P3KITDT09 P3WKITDT04 1 1/2" Recirculating Dip Tube 3/4" Recirculating Dip Tube Smart Multi Energy Tank "SME" SME 80 SME120 Multi Energy Tank Multi Energy Tank 3

4 Comfort Indirect Fired Water Heater Comfort45 Comfort 45 Comfort55 Comfort 55 Prestige TRIMAX Solo & Excellence PT60 Solo 60 w/ Trimax Control 95 PT110 Solo 110 w/ Trimax Control 106 PT110LP Solo 110 LP w/ Trimax Control 106 PT175 Solo 175 w/ Trimax Control 131 PT250 Solo 250 w/ Trimax Control 142 PT399 Solo 399 w/ Trimax Control 200 PT399HP Solo 399 LP w/ Trimax Control - 80psi 200 PTE110 Excellence 110 w/ Trimax Control 190 PTE110LP Excellence 110 LP w/ Trimax Control 190 MDRKIT05 PSNEU01 System Temperature Sensor for Cascade (immersion) Condensate Neutralizer Kit 4

5 PSNEU02 PSRKIT22 PSSTND02 PSSTND03 PSSTND06 PSTREA01 PSVKIT01 PSVKIT02 PSVTERM03 PSVTERM04 PSVTERM05 PSVTERM06 PTCAB01 PTRKIT126 PTRKIT133 PTRKIT200 PTRKIT201 PTRLV03 Neutralizer Refill Kit Indirect Water Heater Sensor IDWH Kit Wall Kit (recommended for anything other than a block or brick wall) Floor Leg Stand Assembly (ordered in addition to wall kit) Floor Stand (All Models) Fernox Boiler Commissioning Kit 3" Stainless Steel Sidewall Termination 4" Stainless Steel Sidewall Termination 2" PVC Sidewall Vent Termination Kit (Solo 60 & 110 only) 3" PVC Sidewall Termination Kit 4" PVC Sidewall Termination Kit 2" PVC Concentric Vent Termination Kit (Solo 60 & 110 only) Cascade Connection (Multiple Boiler) cable PT 60/110 TimeSaver Primary/Secondary Manifold without Pump PT Excellence TimeSaver Primary/Secondary Manifold without Pump Repair Parts Kit MBH Repair Parts Kit 399 MBH 80 psi ASME Relief Valve (HP model Only) 5

6 PTSENS12 PTCON22 PTCON23 System Temperature Sensor for Cascade (strap on) ProtoNode BMS, BACnet, Modbus ProtoNode BMS LonWorks Prestige Solo 399 Concentric Vent Kits PSVSUP03 PSVCLP02 PSVELB01 PSVELB02 PSVGSK01 PSVKIT03 PSVPIP01 PSVPIP02 PSVSUP01 Support Brackets Vent Clamp - Seal 90 Elbow 45 Elbow Vent Seal 4" Concentric Vent Kit Complete (26" Total Horizontal Length) 12" - 17" Adjustable Concentric Straight Length 40" Concentric Straight Length Firestop Support Plate Prestige Floor Stand PSSTND06 Pretige Floor Stand (All Solo and Excellence Models) 6

7 Challenger Combi & Solo High Efficiency Boilers CC105 Challenger Combi 73 CC125 Challenger Combi 80 CC50s Challenger Solo CC85s Challenger Solo 66 CC105s Challenger Solo 73 CC125s Challenger Solo 80 CC150s Challenger Solo 80 CCRKIT03 CCRKIT200 CCRKIT202 CCSTRA01 CCVTERM01 CCVKIT01 CCVADPT01 PSNEU01 Challenger Parts Kit Timesaver Pri Sec Manifold, w/o Pump, 1.25" NPT Sys Connections Timesaver Pri Sec Man, w Grunfos UPS15-58 FC Pump, 1.25" Brazed Sys Connections DHW Strainer (Lead Free) Concentric Vertical Roof Termination w/ Boiler Adaptor Hor Concentric Vent Kit w/ Term, Elbow, Clamp, Screws & Boiler Adaptor Challenger Concentric Vent/Air Adaptor Condensate Neutralizer Kit 7

8 PSNEU02 PSSTND04 Neutralizer Refill Kit Floor Stand Challenger Combi & Comfort Bundles CCBUN85S45 Challenger Solo 85 and Comfort 45 CCBUN105S45 Challenger Solo 105 and Comfort 45 CCBUN105S55 Challenger Solo 105 and Comfort 55 CCBUN105S55 Challenger Solo 125 and Comfort 55 Keystone Condensing Boiler & Water Heater KW199E Keystone Water Heater 246 KW285E Keystone Water Heater 276 KW399E Keystone Water Heater 346 KW500E Keystone Water Heater 381 KW600E Keystone Water Heater 390 KW750E Keystone Water Heater 454 KW850E Keystone Water Heater 493 KW1000 Keystone Water Heater (50% Deposit required before order will be placed) 620 8

9 KW1200 Keystone Water Heater (50% Deposit required before order will be placed) 620 KS399E Keystone Condensing Boiler 346 KS500E Keystone Condensing Boiler 381 KS600E Keystone Condensing Boiler 394 KS750E Keystone Condensing Boiler 469 KS850E Keystone Condensing Boiler 502 KS1000 Keystone Condensing Boiler (50% Deposit required before order will be placed) 620 KS1200 Keystone Condensing Boiler (50% Deposit required before order will be placed) 620 KSR601 KSR602 KSR603 KSR604 KSR605 KSR606 KSR607 KSR608 KSR614 Water Flow Switch for Field Mount (KW199 only) Water Flow Switch for Field Mount (KW285 only) LWCO for Field Mount (KW199 only) LWCO for Field Mount (KW285 to KW850 only) High/Low GPS for Field Mount (KW199 to KW285 only) High/Low GPS for Field Mount (KS399 & KW399 to KW600 only) High/Low GPS for Field Mount (KW750 to KW850 only) 0-10 VDC Signal Converter LWCO for Field Mount (KS99 only) 9

10 PSTREA01 PSVKIT01 PSVKIT02 PSVTERM04 PSVTERM05 PTCON22 PTCON23 Fernox Boiler Commissioning Kit 3" Stainless Steel Sidewall Termination 4" Stainless Steel Sidewall Termination 3" PVC Sidewall Termination Kit 4" PVC Sidewall Termination Kit ProtoNode BMS, BACnet, Modbus ProtoNode BMS LonWorks Maxi-Flo Stainless Steel Pool & Spa Heater FHEMF0080 Maxi-Flo Heat Exchanger 6 FHEMF0135 Maxi-Flo Heat Exchanger 8 FHEMF0200 Maxi-Flo Heat Exchanger 11 FHEMF0260 Maxi-Flo Heat Exchanger 14 FHEMF0400 Maxi-Flo Heat Exchanger 24 FHEMF0135T Maxi-Flo Heat Exchanger - Titanium 8 FHEMF0260T Maxi-Flo Heat Exchanger - Titanium 14 FHEMF350PT Maxi-Flo Heat Exchanger - Titanium 10

11 MFSSKIT01 MFSSKIT02 MFSSKIT03 MFSSKIT04 1 1/2" stainless steel supply & return 1 1/2" stainless steel supply & return w/ immersion well 2" stainless steel supply & return 2" stainless steel supply & return w/ immersion well Brazed Plate Heat Exchanger FHETTP1-14E Brazed Plate Heat Exchanger 3 FHETTP1-20E Brazed Plate Heat Exchanger 3.85 FHETTP1-30E Brazed Plate Heat Exchanger 5 FHETTP3-14 Brazed Plate Heat Exchanger 4.5 FHETTP3-20 Brazed Plate Heat Exchanger 5.25 FHETTP3-40 Brazed Plate Heat Exchanger 7.8 FHETTP4-10 Brazed Plate Heat Exchanger FHETTP4-14 Brazed Plate Heat Exchanger 7.2 FHETTP4-24 Brazed Plate Heat Exchanger 9.75 FHETTP4-30 Brazed Plate Heat Exchanger 11.3 FHETTP4-50 Brazed Plate Heat Exchanger 16.5 FHETTP4-70 Brazed Plate Heat Exchanger 11

12 FHETTP5-14D FHETTP5-20D FHETTP5-30D FHETTP5-50D FHETTP5-80D Brazed Plate Heat Exchanger Brazed Plate Heat Exchanger Brazed Plate Heat Exchanger Brazed Plate Heat Exchanger Brazed Plate Heat Exchanger FHETTP5-100D Brazed Plate Heat Exchanger FHETTP7L-20 Brazed Plate Heat Exchanger 38.5 FHETTP7L-24 Brazed Plate Heat Exchanger 44 FHETTP7L-30 Brazed Plate Heat Exchanger 52 FHETTP7L-40 Brazed Plate Heat Exchanger 65 FHETTP7L-50 Brazed Plate Heat Exchanger 78 FHETTP7L-60 Brazed Plate Heat Exchanger 92 TR & HL Parts List P3DW01 DRYWELL [1] P3DW02 P3DW03 P3DW04 DRYWELL DRYWELL DRYWELL 12

13 P3DW05 P3KITAV01 P3KITDT05 P3KITDT08 P3KITTH01 P3KITTHR01 P3KITWRS01 P3KNB02 P3WKITDT01 P3WKITDT02 P3WKITDT03 DRYWELL AIR VENT (AUTOMATIC) DIP TUBE DIP TUBE AQUASTAT THERMOMETER WIRE HARNESS & SNAP SET Knob DIP TUBE DIP TUBE DIP TUBE Smart & SME Parts List P3KITBTM03 P3KITBTM02 BOTTOM CAP BOTTOM CAP P3CTNH120 Carton Smart 120 P3CTNH80 Carton Smart 80 P3CVR04 Cover Plate 13

14 P3DW01 DRYWELL Smart 40 & SME 60 P3DW02 DRYWELL Smart 50 P3DW03 DRYWELL Smart 60, Smart 80 & SME80/120 P3DW04 DRYWELL Smart 100 & 120 P3DW05 DRYWELL Smart 20 & 30 P3KITAV01 P3KITBTM04 P3KITDT02 P3KITDT08 P3KITTH01 P3KITTH03 P3KITTOP02 P3KITTOP03 P3KITTOP04 P3KITWRS01 P3KNB02 AIR VENT (AUTOMATIC) BOTTOM CAP DIP TUBE DIP TUBE AQUASTAT AQUASTAT TOP CAP TOP CAP TOP CAP WIRE HARNESS & SNAP SET Knob: Smart Line P3WKITDT01 DIP TUBE Smart 30 P3WKITDT02 DIP TUBE Smart 40 14

15 P3WKITDT03 DIP TUBE Smart 50 HM Series Parts List HMDRA01 Drain Valve HMDT02 Dip Tube HM 40/45 HMDT03 Dip Tube HM 100 HMEXP01 HMGAU01 HMREL02 HMRLV01 Expansion Tank Temperature & Pressure Gauge Honeywell Relay Pressure Relief Valve 30 psi HMTEE09 Tee, 3/4" x 1/2" x 3/4" HMTPV01 HMVLV04 P3KITAV01 PGRKIT20 PGRKIT22 PGRKIT23 T & P Relief Valve 150 psi Shut-Off Vavlve Air Vent (Automatic) Low Water Cut Off Device Manual Safety Aquastat Kit Automatic Reset Kit PSWEL02 Bulb Well: 1/2" NPT x 6" 15

16 Performance, Plus, Elite & Classic Series Parts List HMCS01 HMDRA01 HMDT01 Control Panel Drain Valve Dip Tube HMDT02 Dip Tube PG 40/45 & F 40/45 HMGAU01 HMRLV01 HMSHU01 Temperature & Pressure Gauge Pressure Relief Vavle 30 psi Shutter: Air Intake HMTEE09 Tee, 3/4" x 1/2" x 3/4" P3DW05 P3KITAV01 PGRKIT18 PGRKIT19 PGRKIT20 PGRKIT21 PGRKIT22 PGRKIT23 Drywell (PG and F Models) Air Vent (Automatic) Transformer Kit Relay Kit (order 2 per unit) Low Water Cut Off Kit Thermostat Kit (order 2 per unit) Manual Reset Kit Auto Reset Kit 16

17 PSCIR02 Grundfos UP Circulator PSWEL02 Bulb Well: 1/2" NPT x 6" Burner Repair Kits List HMCAB02 PGRKIT01 PGRKIT02 PGRKIT03 PGRKIT04 PGRKIT05 PGRKIT06 PGRKIT07 PGRKIT08 PGRKIT09 PGRKIT10 PGRKIT11 PGRKIT12 PGRKIT13 Ignition Wire Gas valve replacement kit PG-25 Blower / motor replacement kit PG-30 Blower / motor replacement kit PG-35 Blower / motor replacement kit PG-40 Blower / motor replacement kit PG-45 Blower / motor replacement kit Natural gas to Propane conversion kit Propane to Natural gas conversion kit Burner head replacement kit Burner head replacement kit Pressure switch replacement kit with 1.84" w.c. pressure switch Pressure switch replacement kit with 2.7" w.c. pressue switch Pressure switch replacement kit with 3.35" w.c. pressure switch 17

18 PGRKIT14 PGRKIT15 PGRKIT16 PGRKIT17 PGRKIT24 Ignitor replacement kit Rectifier cable replacement kit UT Ignition control module replacement kit Ignitor replacement kit Honeywell to UT Control module R Modulating Series Parts List HMGSK01 HMGSK12 HMGSK14 Gasket: Venturi Cork Gasket: Gas Valve Blower Gasket HMTEE09 Tee, 3/4" x 1/2" x 3/4" MDRKIT01 MDRKIT02 MDRKIT03 MDRKIT04 MDRKIT05 MDRKIT06 MDRKIT08 Domestic NTC Sensor Air Switch MCBA Control Module Control Module Display System Temperature Sensor for Cascade (immersion) Control Module Display Cover Igniter with Gasket 18

19 MDRKIT09 MDRKIT10 MDRKIT11 PGRKIT01 PGRKIT15 PGRKIT20 PGRKIT37 PSCIR02 PSRIB02 PSRKIT13 PSRKIT14 PSRKIT19 Burner Plate Insulation & Gasket Sight Glass Assembly Flue Hood Gasket Gas Valve Gas Valve Rectifier Plug KIT: LOW WATER CUT OFF Burner Head Gundfos UP Circulator Ribbon: MCBA Control Display Blower with Gasket Ignition Cable Transformer PSWIR01 Wire Mesh Disc 3 1/2" Prestige Solo 60/110/175/250 Series Parts List HMGSK01 Gasket: Venturi Cork HMGSK16 Gasket Heat Exchanger 175/250 HMNIP24 Nipple, Brass 3/4" 19

20 HMRLV01 PGRKIT01 PGRKIT15 PGRKIT20 PSCIR02 PSCONN04 PSCONN05 PSCONN06 PSCONN07 PSCS01 Pressure Relief Valve 30 psi Gas Valve Kit Gas Valve Rectifier Plug LWCO Device Grundfos UP15-58 Circulator Connector: 9 PIN Male Connector: 13 PIN Male Connector: 9 PIN Female Connector: 13 PIN Female Control Panel PSELB01 Elbow: PVC to Venturi (Solo ) PSELB02 Elbow: Brass 90 3/4 PSFUSE01 PSFUSE02 Fuse 4 AMP (the same for all Solos) Fuse 5 AMP (the same for all Solos) PSGSK01 Gasket: Burner Head (Solo 110) PSGSK02 PSGSK03 PSGSK04 Gasket Blower PSRKIT101, PSRKIT13 Gasket: Ignitor Gasket: NTC Sensor 20

21 PSGSK06 Gasket: Burner Head (Solo 175) PSGSK09 Supply Gasket or return Gasket (Solo 175) PSGSK12 Gasket: Sup/Ret Piping PSGSK15 Gasket: Burner Plate (Solo 110) PSGSK16 Gasket: Burner Plate 175/250 PSJKT01B Base Panel (60/110) PSJKT01F PSJKT01R Jacket Front Rear Front Jacket Panel PSJKT01T Top Front Jacket Panel - (60/110) PSJKT02S Jacket, Side Panel (Right or Left) PSJKT02T Top Jacket Access Panel - (60/110) PSJKT03B Base Panel (175/250) PSJKT03T Top Front Jacket Panel (175/250) PSJKT04T Top Jacket Access Panel (175/250) PSRKIT01 Heat Exchanger (60/110 only) PSRKIT02 Vent Outlet Adapter (60/110) PSRKIT03 PSRKIT05 Combustion Air Inlet Adapter Condensation Drain Assembly 21

22 PSRKIT06 Boiler Piping - Return Assembly (60/110) PSRKIT07 PSRKIT08 Boiler Piping - Supply Short Assembly (110 only) Boiler Piping - Supply Long Assembly (110 only) PSRKIT09 Combustion Chamber Insulation (Solo 60/110) PSRKIT10 Burner Head with Gasket (Natural Gas) (Solo 60/110) PSRKIT11 Burner Head with Gasket (Propane) (Solo 60/110) PSRKIT12 Burner Plate (Solo 60/110) PSRKIT13 Blower Kit with Gasket (SOLO 175/250) PSRKIT14 PSRKIT15 PSRKIT16 PSRKIT17 PSRKIT19 PSRKIT20 PSRKIT21 PSRKIT23 PSRKIT24 PSRKIT25 Ignition Cable Igniter with Gasket Kit: Sight Glass Assembly Pressure Gauge Transformer with Surge Protection Control Module Panel Wall Bracket AM4 Multiple Boiler Interface Kit LP to Natural Gas Conversion Kit Heat Exchanger (175 only) 22

23 PSRKIT26 Heat Exchanger (250 only) PSRKIT27 Vent Outlet Adapter (175/250) PSRKIT28 Boiler Piping - Return Assembly (175/250) PSRKIT29 Boiler Piping - Supply Assembly (175/250) PSRKIT30 Combustion Chamber Insulation (Solo 175/250) PSRKIT31 Burner Head with Gasket (Solo 175 & 250) PSRKIT32 Burner Plate (Solo 175/250) PSRKIT33 Natural Gas to LP Conversion Kit (60/175/250) PSRKIT50 PSRKIT52 PSRKIT76 MCBA Control Module Boiler Piping -Supply Assembly (60 only) Heat Exchanger (60/110) LP Gas PSRKIT80 Venturi (Solo 60) PSRKIT81 Venturi Valve Exc (Solo 110) PSRKIT82 Venturi Valve (Solo 175) PSRKIT83 Venturi Valve (Solo 250) PSRKIT90 PSRKIT91 PSSCR03 KIT: 60/110 SERVICE KIT KIT: 175/250 SERVICE KIT Thumbscrew 23

24 PSSENS01 PSSWI01 Outdoor Sensor Kit Power Switch PSWIR01 Wire Mesh Disc 3 1/2" PSWIR02 Wiring Tool PSWIR05 Wire Harness (Solo ) PSCONN10 PSCONN11 Blower Harness Low Voltage Blower Harness High Voltage Prestige Solo 399 Series Parts List PEJKT04B PGRKIT20 PSCS01 PSCS02 PSCS03 Base Panel LWCO Device Display/Control Panel Display/Control Panel Extension - Left Display/Control Panel Extension - Right PSGSK20 Gasket: Burner Head 399 PSGSK25 PSJKT02F PSJKT03R PSJKT03S Gasket: Boiler Pipe/HX Jacket Front Rear Front Jacket Panel Jacket, Side Panel (Right and Left) 24

25 PSJKT04 PSJKT05T PSJKT06T PSRKIT05 PSRKIT17 PSRKIT19 PSRKIT20 PSRKIT21 PSRKIT44 PSRKIT46 PSRKIT47 PSRKIT48 PSRKIT49 PSRKIT50 PSRKIT87 PSWIR03 PSWIR07 PTRKIT117 Control Cover Panel Top Front Jacket Panel Top Jacket Panel - Access Condensation Drain Assembly Pressure Gauge Transformer with Surge Protection Prestige Control Module Display Wall Mounting Bracket with Hardware Heat Exchanger Body Combustion Air Inlet Adapter Kit: NTC Sensor Boiler Piping - Return Assembly Boiler Piping - Supply Assembly MCBA Control Module KIT: 399 CHAMBER SERVICE 4" Screen Wire Harness Vent Outlet Adapter 25

26 Prestige Solo 399 Series Burner Components Parts List PSGSK17 PSRKIT14 PSRKIT15 PSRKIT16 PSRKIT37 PSRKIT38 PSRKIT39 PSRKIT40 PSRKIT41 PSRKIT42 PSRKIT43 PSRKIT51 Gasket: Burner Plate Ignition Cable Ignitor with Gasket Kit: Sight Glass Assembly(Glass Gasket and Bracket) Combustion Chamber Insulation Burner Head with Gasket Burner Plate Blower with Gasket Gas Valve Gas Valve Piping Gas Supply Piping Natural Gas to LP Gas Conversion Kit PSRKIT53 LP to Natrural Gas Conversion Kit Prestige EXCELLENCE Parts List HMGSK01 Gasket: Venturi Cork 26

27 HMTEE09 Tee, 3/4" x 1/2" x 3/4" PEJKT01B PEJKT01T PEJKT02T PEJKT03T PGRKIT20 PSCIR02 PSCS01 PSCS02 PSCS03 PSJKT02F PSJKT03S PSJKT04 PSRKIT01 PSRKIT03 PSRKIT05 PSRKIT17 PSRKIT19 Base Panel Top Jacket Panel Top Jacket Panel - Blower Access Top Jacket Panel - IDWH Access LWCO Pressure Device Grundfos UP15-58 Circulator Display/Control Panel Display/Control Panel Extension (Left Side) Display/Control Panel Extension (Right Side) Front Jacket Panel Side Jacket Panel (Left & Right) Rear Control Cover Panel Heat Exchanger Body 60/110 NG Combustion Air Inlet Adapter Condensate Drain Assembly (Not Shown) Pressure Gauge and Fitting Transformer with Surge Protection 27

28 PSRKIT20 PSRKIT21 PSRKIT54 PSRKIT56 PSRKIT57 PSRKIT58 PSRKIT59 PSRKIT60 PSRKIT61 PSRKIT62 PSRKIT73 PSRKIT76 Control Module Display (with Ribbon Cable) Wall Mounting Bracket w/ Hardware Boiler Piping - Supply Short Assembly Excellence Water Heater Tank Valve Actuator MCBA Prestige Control Module Boiler Piping - Return Assembly Boiler Piping - Supply Outlet Assembly Boiler Piping - Supply Long Assembly Boiler Piping - Relief Valve Assembly Vent Outlet Adapter Heat Exchanger Body 60/100 LP PSWIR01 Wire Mesh Disc 3 1/2" Prestige EXCELLENCE Burner Components PGRKIT01 PGRKIT15 PSRKIT09 Gas Valve Gas Valve Rectifier Plug - Not Shown Combustion Chamber Insulation 28

29 PSRKIT10 PSRKIT11 PSRKIT12 PSRKIT14 PSRKIT15 PSRKIT16 PTRKIT114 Burner Head with Gasket - Natural Burner Head with Gasket - Propane Burner Plate Ignition Cable Igniter with Gasket Sight Glass Assembly (Glass, Gasket & Bracket) Blower Prestige EXCELLENCE IWH Components P3DW05 P3WKITDT01 PSRKIT63 Drywell Dip Tube NTC3 DHW Sensor Excellence Prestige TRIMAX PT 60/110/175/250/399 & Excellence PTE110 Parts List HMGSK01 HMGSK12 Gasket: Venturi Cork Gasket: Gas Valve HMNIP24 Nipple, Brass 3/4" P3DW05 Drywell, Excellence 29

30 P3WKITDT01 PEJKT02T PEJKT03T PEVLV01 PEVLV02 PGRKIT20 PSCIR02 PSELB03 Dip Tube Top Jacket Panel - Blower Access Top Jacket Panel - IDWH Access Valve Body Three Way Valve Cartridge LWCO Pressure Device Grundfos UP15-58 Circulator Elbow: PVC Venturi Cork PSELB04 Elbow: PVC 60 PSFLG01 Flange: Gas Valave Inlet 399 PSFTG02 Fitting: Compression Ring PSGSK11 Gakset: Venturi Oring 399 PSGSK15 PSGSK16 PSGSK17 Burner Plate Gasket Burner Plate Gasket Burner Plate Gasket PSGSK18 Gasket: Gas Valave Venturi 399 PSGSK19 Gasket: Air Inlet Elbow 399 PSGSK21 Gasket: Gas Orifice

31 PSRKIT05 PSRKIT06 PSRKIT07 PSRKIT08 Condensate Drain Assembly Boiler Piping - Return Assembly Boiler Piping - Supply Short Assembly Boiler Piping - Supply Long Assembly PSRKIT09 Combustion Chamber Insulation PSRKIT10 PSRKIT11 PSRKIT12 PSRKIT13 PSRKIT16 PSRKIT21 PSRKIT28 PSRKIT29 Burner Head w/ gasket - Natural Burner Head w/ gasket - Propane Burner Plate Gasket Blower with Gasket Sight Glass Assembly (glass, gasket, bracket) Wall Mounting Bracket & Hardware Boiler Piping - Return Assembly Boiler Piping - Supply Assembly PSRKIT30 Combustion Chamber Insulation PSRKIT31 PSRKIT32 Burner head with Gasket Burner Plate Gasket PSRKIT37 Combustion Chamber Insulation 399 PSRKIT38 Burner Head with Gasket 31

32 PSRKIT39 Burner Plate 399 PSRKIT40 PSRKIT47 PSRKIT48 PSRKIT49 PSRKIT52 PSRKIT54 PSRKIT56 PSRKIT57 PSRKIT59 PSRKIT60 PSRKIT61 PSRKIT63 Blower with Gasket Kit: NTC Sensor Boiler Piping - Return Assembly Boiler Piping - Supply Assembly Boiler Piping - Supply Assembly Boiler Piping - Supply Short Assembly Excellence Water Heater Tank Valve Actuator Boiler Piping - Return Assembly Boiler Piping - Supply Outlet Assembly Boiler Piping - Supply Long Assembly NTC3 DHW Sensor Excellence PSRKIT80 Venturi PSRKIT81 Venturi PSRKIT82 Venturi PSRKIT83 Venturi PSRKIT84 Venturi 32

33 PSRKIT87 PSRKIT90 PSRKIT91 PTADPT07 PTADPT08 PTCON19 KIT: 399 CHAMBER SERVICE KIT: 60/110 SERVICE KIT KIT: 175/250 SERVICE KIT Vent / Air Adaptor (3 inch) Vent / Air Adaptor (4 inch) Control Enclosure Cover PTFUSE01 Fuse, 2.5A PTFUSE02 PTFUSE03 PTGRO01 PTJKT08F PTJKT09F PTJKT10R PTJKT11R PTJKT12R PTJKT13R PTJKT14T PTJKT15T Fuse, 5A Fuse, 8B Ignitor Cable Grommet Front Jacket Panel Front Jacket Panel Rear Jacket Panel Rear Jacket Panel Rear Jacket Panel Rear Jacket Panel Top Jacket Panel Top Jacket Panel 33

34 PTJKT16T PTJKT17T PTJKT18T PTJKT20T PTJKT22S PTJKT23S PTJKTSUP01 PTJKTSUP03 PTRKIT205 Top Jacket Panel Top Jacket Panel Top Jacket Access Panel Top Jacket Access Panel Side Jacket Panel (Left or Right) Side Jacket Panel (Left or Right) Support - Jacket Support - Boiler Return Piping TriMax Control Module PTRKIT206 Kit: Control Trimax Module for 250 & 399 PTRKIT207 PTRKIT108 PTRKIT109 TriMax Display Module Control Enclosure Bezel Pressure Gauge and Fitting PTRKIT110 Pressure Gauge and Fitting PTRKIT111 PTRKIT112 PTRKIT114 PTRKIT115 Gas Valve Gas Valve Blower with Gasket Vent Pipe (polypropylene) 34

35 PTRKIT116 PTRKIT117 PTRKIT118 PTRKIT119 Vent Pipe (polypropylene) Vent Pipe (polypropylene) Vent Pipe (polypropylene) Kit: Condensate Trap 60/110/Excellence PTRKIT120 Kit: Condensate Trap 175/250 PTRKIT121 Kit: Condensate Trap 399 PTRKIT122 PTRKIT123 PTRKIT313 PTSWI01 PTSWI02 PTWIR09 PTWIR10 PTWIR11 PTWIR12 PTWSH01 PSRKIT64 PSRKIT65 Supply / Retunr Temperature Sensor Flye Temperature Sensor Ignitor, cable and gasket Power Switch Power Switch Cover Wire Harness (PT60 & PT110) Wire Harness (PT399) Wire Harness (PT175 & PT250) Wire Harness (Excellence) Washer: Condensate Trap Kit: Prestige Component Parts Kit: Gas Conversion Natural to LP 35

36 PSRKIT67 PSRKIT68 PSRKIT69 Vent/Combustion Air Adapter PT & Excellence Vent/Combustion Air Adapter PT399 Heat Exchanger/FlueTube: PT60, PT 110 & Excellence PSRKIT70 Heat Exchanger/FlueTube: PT175 & PT 250 PSRKIT71 Heat Exchanger/FlueTube: PT399 PSRKIT77 Flue Sensor Mounting Plug for 399 PSVLV13 Mixing Valve PSWIR01 Wire Mesh Disc 3 1/2" PSCONN10 PSCONN11 Blower Harness Low Voltage Blower Harness High Voltage Prestige ACVMax PA 80/110/155/175/250/299/399 & Excellence 110 Parts List PARKIT01 PARKIT02 PARKIT04 SENSOR:FLUE ALL PA KIT: POLY FLUE PIPE (PA80/110) SENSOR: LWCO PRESSURE ALL PA PARKIT05 KIT:CONDENSATION DRAIN ASSM. 8 PARKIT06 PARKIT07 KIT:BOILER PIPING RETURN 80/110/EXC KIT:BOILER PIPING SUPPLY 80/110/EXC 36

37 PARKIT08 PARKIT09 PARKIT10 PARKIT11 PARKIT12 PARKIT14 PARKIT15 PARKIT16 PARKIT17 PARKIT18 PARKIT19 PARKIT20 PARKIT30 PARKIT40 PARKIT42 KIT: POLY FLUE PIPE (PA155/250) KIT: POLY FLUE PIPE (PA299/399) KIT:VENTURI VALVE (PA80) KIT:BLOWER PA80/110/EXC KIT:COMBUSTION INSULATION PA80/110/EXC KIT:BURNER HEAD PA80/110/EXC KIT: BURNER PLATE PA80/110 KIT:IGNITER PA80/110/299/399/EXC KIT: GAS VALVE (PA80/110) KIT:BLOWER CLAMP ASSEMBLY KIT:BLOWER GASKET KIT:VENTURI VALVE (PA110) KIT:VENTURI VALVE (PA155) KIT:VENTURI VALVE (PA175) KIT:COMBUSTION INSULATION PA155 PARKIT43 KIT: CONDENSATE PAN 155 PARKIT45 KIT: BURNER PLATE PA155 PARKIT46 KIT:BOILER PIPING RETURN

38 PARKIT47 KIT:BOILER PIPING SUPPLY PARKIT50 PARKIT51 PARKIT52 PARKIT54 PARKIT55 PARKIT56 PARKIT62 PARKIT63 PARKIT64 PARKIT65 PARKIT66 PARKIT67 PARKIT70 PARKIT71 PARKIT72 PARKIT74 PARKIT75 KIT:VENTURI VALVE (PA250) KIT:BLOWER PA KIT:COMBUSTION INSULATION PA175/250 KIT:BURNER HEAD PA KIT: BURNER PLATE PA175/250 KIT:IGNITER PA155/175/250 KIT:CONVERSION NAT. TO LP PA80 KIT:CONVERSION NAT. TO LP PA110 KIT:CONVERSION NAT. TO LP PA155 KIT:CONVERSION NAT. TO LP PA175 KIT:CONVERSION NAT. TO LP PA250 KIT:CONVERSION NAT. TO LP PA299/399 KIT:BLOWER PA250 KIT:BLOWER PA299/399 KIT:COMBUSTION INSULATION PA299/399 KIT:BURNER HEAD PA299/399 KIT: BURNER PLATE PA299/399 38

39 PARKIT78 PARKIT79 PARKIT80 PARKIT81 PARKIT82 PARKIT83 PARKIT84 PARKIT85 PARKIT86 PARKIT87 PARKIT88 PTRKIT123 KIT:SENSOR SUPPLY/RET (PA299/399) KIT: GAS VALVE (PA299/399) KIT:CONTROL MODULE PA80 KIT:CONTROL MODULE PA110/EXC KIT:CONTROL MODULE PA155 KIT:CONTROL MODULE PA175 KIT:CONTROL MODULE PA250 KIT:CONTROL MODULE PA299 KIT:CONTROL MODULE PA399 KIT: DISPLAY BOARD ALL KIT:CONTROL BOX HINGE SET KIT: SUPPLY/RETURN TEMP SENSOR (PA80 & PA110) Challenger Replacement Part List CCC0N01 Control/Display (CC85, CC105, CC125) CCC0N02 Control/Display (CC 150s) CCCLB01 CCCS01 CCFTG01 Ignition Cable Housing Plastic Control Connector Pipe CH 39

40 CCFTG02 CCFUSE01 CCGAU01 CCRKIT01 CCRKIT02 CCRKIT04 CCRKIT05 CCRKIT06 CCRKIT07 CCRKIT08 CCRKIT09 CCRKIT10 CCRKIT11 CCRKIT12 CCRKIT13 Connector Pipe DHW Fuse - 1/Kit Temperature and Pressure Gauge Natural to LP Conversion LP to Natural Conversion Wall Bracket Assembly Piping Connectors & Brackets Front Door Assembly CC85 Front Door Assembly CC105 Front Door Assembly CC125 80/125 Concentric Adaptor Vent Assembly CC85 Vent Assembly CC105 Vent Assembly CC125 Condensate Collector Assembly CCRKIT14 Condensate Drain Trap Assembly (85, 105, 125) CCRKIT15 CCRKIT16 Ignitor Assembly Sight Glass Assembly 40

41 CCRKIT17 CCRKIT18 CCRKIT19 CCRKIT20 CCRKIT21 CCRKIT22 CCRKIT23 CCRKIT26 CCRKIT27 CCRKIT28 CCRKIT29 CCRKIT30 CCRKIT31 CCRKIT32 CCRKIT33 CCRKIT34 CCRKIT35 CCRKIT36 CH Sensor Assembly DHW Flow Switch Assembly LWCO/CH Pressure Sensor Assembly CH Supply Pipe Assembly CC85 CH Supply Pipe Assembly CC8105 CH Supply Pipe Assembly CC125, CC150 CH Return Pipe Assembly DHW Supply Pipe Assembly DHW Return Pipe Assembly Ignition Transformer Assembly Gas Valve Assembly Gas Pipe Assembly CC85 Gas Pipe Assembly CC105, CC125, CC150 Blower Assembly Burner Assembly Control Flip-down Panel Vent/Air Adaptor Assembly Flue Sensor 41

42 CCSENS02 CCVSUP01 PSSENS01 PSVLV13 DHW Sensor Support Fire/wall Outdoor Sensor Kit Mixing Valve Challenger Components Part List CCGSK01 Gasket: Igniter CCGSK03 Gasket: Blower Outlet CCGSK04 Gasket: Venturi Inlet CCGSK05 Gasket: Gas Valve Orifice CCGSK06 Gasket: Gas Valve Inlet CCGSK07 Gasket: Flow Switch CCGSK08 Gasket: Flip Panel CCGSK09 Gasket: 3" Adapter mm x CCGSK10 Gasket: Outlet Vent Assembly CCGSK11 Gasket: Inlet Vent Assembley CCGSK12 Gasket: HX Condensate CCGSK13 Gasket: Burner

43 CCGSK14 Gasket: Burner Screws CCGSK15 Gasket: Pipe Assembly CCGSK16 Gasket:Pipe/HX CCGSK18 Gasket: Condensate Trap CCGSK19 Gasket: Door CCGSK20 Gasket: Electrical CCGSK21 Gasket: HX Front CC CCGSK22 Gasket: HX Front CC CCGSK23 Gasket: HX Front CC CCVFLA02 CCVPIP01 CCVPIP02 CCVPIP03 CCVCLP02 FLASHING: 0-25 DEG. VENT PIPE 1 METER VENT PIPE 2 METER VENT PIPE TELESCOPIC LOCKING CLAMP CCVELB01 VENT ELBOW 90 CCVELB02 VENT ELBOW 45 Keystone Condensing Boiler and Water Heater Replacement Parts 43

44 KSR222 KSR223 KSR224 KSR300 KSR301 KSR302 KSR303 KSR304 KSR305 KSR306 KSR307 KSR308 KSR309 KSR310 KSR311 KSR312 KSR313 KSR314 Condensate Trap Assembly Condensate Trap Assembly Condensate Trap Assembly Combustion Air Blower Combustion Air Blower Combustion Air Blower Gas Valve / Venturi Gas Valve / Venturi Gas Valve Gas Valve Gas Valve Gas / Air Venturi Gas / Air Venturi Manual Shut Off Manual Shut Off Manual Shut Off Gas Valve Falnge Kit Gas Valve / Venturi Cork Gasket 44

45 KSR315 KSR316 KSR317 KSR318 KSR319 KSR320 KSR321 KSR322 KSR323 KSR324 KSR325 KSR326 KSR327 KSR328 KSR329 KSR330 KSR331 KSR332 Gas Valve O-Ring Venturi O-Ring High Gas Pressure Switch High Gas Pressure Switch High Gas Pressure Switch Low Gas Pressure Switch Low Gas Pressure Switch Low Gas Pressure Switch Duct / Venturi Transition Duct / Venturi Transition Duct / Venturi Transition Duct / Venturi Transition Duct / Venturi Transition Gas Supply Pipe Gas Supply Pipe Gas Supply Pipe Gas Supply Pipe Gas Supply Pipe 45

46 KSR333 KSR334 KSR335 KSR336 KSR337 KSR338 KSR339 KSR340 KSR342 KSR343 KSR400 KSR401 KSR402 KSR403 KSR404 KSR405 KSR406 KSR407 Gas Pipe, 3/4" NPT Formed Nipple Air Inlet Flex Hose Air Inlet Flex Hose Air Inlet Flex Hose Air Inlet Flex Hose Air Inlet Flex Hose Air Inlet Collector Air Inlet Collector Elbow Adaptor Blower Gasket w/fasteners Heat Exchanger Heat Exchanger Heat Exchanger Heat Exchanger Heat Exchanger Heat Exchanger Heat Exchanger Low Water Cutoff Switch 46

47 KSR408 KSR409 KSR410 KSR411 KSR412 KSR413 KSR414 KSR415 KSR416 KSR417 KSR418 KSR419 KSR420 KSR421 KSR422 KSR423 KSR424 KSR425 Water Temp Sensor Duplex Water Temp Sensor Duplex Water Temp Sensor Duplex Water Temp Sensor Pressure Relief Valve (75psi) KS Pressure Relief Valve (125psi) KS Air Vent Burner Door w/ gaskets Gaskets-only (burner door) Burner Gasket Gasket Set (buner, ignitor, sensor & door gaskets) Front Refractory Tile Rear Refractory Tile Main Burner w/ Gasket Main Burner w/ Gasket Main Burner w/ Gasket Main Burner w/ Gasket Main Burner w/ Gasket 47

48 KSR426 KSR427 KSR428 KSR429 KSR430 KSR431 KSR432 KSR433 KSR434 KSR435 KSR436 KSR437 KSR438 KSR439 KSR440 KSR441 KSR442 KSR500 Main Burner w/ Gasket Flame Sensor w/ Gakset Flame Sensor w/ Gakset Ignitor w/ Gasket Ignitor w/ Gasket Ignitor Gasket Ignition Cable Ignition Cable Screw, ignitor / flame sensor Flame / Sensor Gakset Air / Gas Channel Air / Gas Channel Air Adaptor Screw, Air / Ga Channel Screw, Air Adaptor Drain Sight Glass (not separate item) Control Panel Enclosure 48

49 KSR501 KSR502 KSR503 KSR505 KSR506 KSR507 KSR508 KSR509 KSR510 KSR511 KSR512 KSR513 KSR514 KSR515 KSR516 KSR517 KSR518 KSR519 Transformer High Voltage Shield Top Panel Bracket Rocker Switch Control Display Control Display CSD-1 Wire Harness Wire Harness Wire Harness Wire Harness Wire Harness Wire Harness Wire Harness Wire Harness Air Pressure Switch Air Pressure Switch Air Pressure Switch Water Flow Switch 49

50 KSR520 KSR521 KSR522 KSR523 KSR524 KSR525 KSR526 KSR527 KSR528 KSR530 KSR531 KSR532 KSR533 KSR534 KSR535 KSR536 KSR537 KSR538 T & P Gauge Gas Conversion Kit Gas Conversion Kit Gas Conversion Kit Gas Conversion Kit Gas Conversion Kit Outdoor Sensor System Sensor DHW Sensor Electronic Control Module, Standard Electronic Control Module, Standard Electronic Control Module, Standard Electronic Control Module, Standard Electronic Control Module, Standard Electronic Control Module, Standard Electronic Control Module, CSD-1 Electronic Control Module, CSD-1 Electronic Control Module, CSD-1 50

51 KSR609 KSR610 KSR611 KSR612 KSR613 LWCO Factory Mounted LWCO Factory Mounted High / Low GPS Factory Mounted High / Low GPS Factory Mounted High / Low GPS Factory Mounted Common Vent PSVELB03 PSVELB04 PSVEXT01 PSVFLA01 PSVFLA02 PSVFLA03 PSVGSK02 PSVKIT04 PSVKIT05 PSVPIP03 PSVPIP04 90 Elbow 45 Elbow Vertical Termination Flashing Ø Pitch-Flat Roof Flashing Ø - 25 Pitch Flashing Pitch Seal 150mm Two Boilers near Boiler Common Vent Kit Three Boiler near Boiler Common Vent Kit 39" Straight Length 79" Straight Length 51

52 PSVSUP02 PSVSUP03 PSVTERM01 PSVTERM02 Fire Stop/Wall Support Support Brackets 26" Vertical Termination Horizontal Terminaiton 52

53 [1] Tlederer: 53

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