Service Facts WARNING: GAM5-SF-1D. Convertible Air Handlers ! WARNING

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1 Service Facts Convertible Air Handlers Models: Series 5 Air Handlers 1-1/2 to 5 Ton GAM5A0A18M11SA GAM5A0A24M21SA GAM5A0B30M21SA GAM5A0B36M31SA GAM5A0C42M31SA GAM5A0C48M41SA GAM5A0C60M51SA GAM5-SF-1D *For use with BAYEA series heaters ONLY WARNING: HAZARDOUS VOLTAGE - DISCONNECT POWER BEFORE SERVICING IMPORTANT --- This document contains a wiring diagram and service information. This is customer property and is to remain with this unit. Please return to service information pack upon completion of work.! WARNING SAFETY HAZARD! This information is intended for use by individuals possessing adequate backgrounds of electrical and mechanical experience. Any attempt to repair a central air conditioning product may result in personal injury and/or property damage. The manufacture or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use.! WARNING PRESSURIZED REFRIGERANT! SYSTEM CONTAINS OIL AND REFRIGERANT UNDER HIGH PRESSURE. RECOVER REFRIGERANT TO RELIEVE PRESSURE BEFORE OPENING THE SYSTEM. DO NOT USE NON-APPROVED REFRIGERANTS OR REFRIGERANT SUBSTITUTES OR REFRIGERANT ADDITIVES.! WARNING Note: This unit is certified to UL LIVE ELECTRICAL COMPONENTS! During installation, testing, servicing, and troubleshooting of this product, it may be necessary to work with live electrical components. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury. The interior cabinet wall meets the following: - UL94-5VA Flame Class Listed - UL723 Steiner Tunnel Listed for 25/50 Flame/ Smoke - UL746C Listed for Exposure to Ultraviolet Light, Water Exposure and Immersion Table of Contents Product Specifications... 2 Airflow Performance... 3 Attribute Data Wiring Diagram Sequence of Operation Configuration Dip Switch Settings EVC Thermal Resistance and Voltage Table EEV Test Procedures Subcooling Adjustment Troubleshooting NOTICE: Since the manufacturer has a policy of continuous product and product data improvement, it reserves the right to change design and specifications without notice Trane

2 MODEL RATED VOLTS/PH/HZ. RATINGS 1 INDOOR COIL Type Rows F.P.I. Face Area (sq. ft.) Tube Size (in.) Refrigerant Control Drain Conn. Size (in.) 2 DUCT CONNECTIONS INDOOR FAN Type Diameter-Width (In.) No. Used Drive - No. Speeds CFM vs. in. w.g. No. Motors H.P. Motor Speed RPM Volts/Ph/Hz F.L. Amps FILTER Filter Furnished? Type Recommended No.-Size-Thickness REFRIGERANT Ref. Line Connections Coupling or Conn. Size in. Gas Coupling or Conn. Size in. Liq. DIMENSIONS Crated (In.) Uncrated WEIGHT Shipping (Lbs.) / Net (Lbs.) MODEL RATED VOLTS/PH/HZ. RATINGS 1 INDOOR COIL Type Rows F.P.I. Face Area (sq. ft.) Tube Size (in.) Refrigerant Control Drain Conn. Size (in.) 2 DUCT CONNECTIONS INDOOR FAN Type Diameter-Width (In.) No. Used Drive - No. Speeds CFM vs. in. w.g. No. Motors H.P. Motor Speed RPM Volts/Ph/Hz F.L. Amps FILTER Filter Furnished? Type Recommended No.-Size-Thickness REFRIGERANT Ref. Line Connections Coupling or Conn. Size in. Gas Coupling or Conn. Size in. Liq. DIMENSIONS Crated (In.) Uncrated WEIGHT Shipping (Lbs.) / Net (Lbs.) GAM5A0A18M11SA /1/60 See O.D. Specifications Plate Fin /8 EEV 3/4 NPT See Outline Drawing Centrifugal 11 X 8 1 Direct - 5 See Fan Performance Table 1-1/ /1/ No Throwaway 1-16 X 20-1 in. R-410A Brazed 3/4 3/8 H x W x D 51-3/8 x 20-1/2 x 25-3/4 49-7/8 x 17-1/2 x 21-3/4 126/120 GAM5A0C42M31SA /1/60 See O.D. Specifications Plate Fin /8 EEV 3/4 NPT See Outline Drawing Centrifugal 11 X 10 1 Direct - 5 See Fan Performance Table 1-1/ /1/ No Throwaway 1-22 X 20-1 in. R-410A Brazed 7/8 3/8 H x W x D 58-1/2 x 27-1/2 x 25-3/4 56-7/8 x 23-1/2 x 21-3/4 163/153 PRODUCT SPECIFICATIONS GAM5A0A24M21SA /1/60 See O.D. Specifications Plate Fin /8 EEV 3/4 NPT See Outline Drawing Centrifugal 11 X 8 1 Direct - 5 See Fan Performance Table 1-1/ /1/ No Throwaway 1-16 X 20-1 in. R-410A Brazed 3/4 3/8 H x W x D 51-3/8 x 20-1/2 x 25-3/4 49-7/8 x 17-1/2 x 21-3/4 126/120 PRODUCT SPECIFICATIONS GAM5A0C48M41SA /1/60 See O.D. Specifications Plate Fin /8 EEV 3/4 NPT See Outline Drawing Centrifugal 11 X 10 1 Direct - 5 See Fan Performance Table 1-3/ /1/ No Throwaway 1-22 X 20-1 in. R-410A Brazed 7/8 3/8 H x W x D 63-1/4 x 27-1/2 x 25-3/4 61-3/4 x 23-1/2 x 21-3/4 176/166 GAM5A0B30M21SA /1/60 See O.D. Specifications Plate Fin /8 EEV 3/4 NPT See Outline Drawing Centrifugal 11 X 10 1 Direct - 5 See Fan Performance Table 1-1/ /1/ No Throwaway 1-20 X 20-1 in. R-410A Brazed 3/4 3/8 H x W x D 53 x 24-1/4 x 25-3/4 51-1/2 x 21-1/4 x 21-3/4 140/132 GAM5A0C60M51SA /1/60 See O.D. Specifications Plate Fin /8 EEV 3/4 NPT See Outline Drawing Centrifugal 11 X 10 1 Direct - 5 See Fan Performance Table /1/ No Throwaway 1-22 X 20-1 in. R-410A Brazed 7/8 3/8 H x W x D 63-1/4 x 27-1/2 x 25-3/4 61-3/4 x 23-1/2 x 21-3/4 180/170 GAM5A0B36M31SA /1/60 See O.D. Specifications Plate Fin /8 EEV 3/4 NPT See Outline Drawing Centrifugal 11 X 10 1 Direct - 5 See Fan Performance Table 1-1/ /1/ No Throwaway 1-20 X 20-1 in. R-410A Brazed 7/8 3/8 H x W x D 57-1/4 x 24-1/4 x 25-3/4 55-3/4 x 21-1/4 x 21-3/4 150/142 1 These Air Handlers are A.R.I. certified with various Split System Air Conditioners and Heat Pumps (ARI STANDARD 210/240). Refer to the Split System Outdoor Unit Product Data Guides for performance data. 2 3/4" Male Plastic Pipe (Ref.: ASTM ) GAM5-SF-1D 2

3 EXTERNAL STATIC (in w.g) AIRFLOW PERFORMANCE GAM5A0A18M11SA Speed Taps VOLTS AIRFLOW (CFM) Speed Taps VOLTS NOTES: 1. Values are with wet coil and without filters. 2. Contact your particular filter manufacturer for pressure drop data. 3. Electric heater pressure drop is negligible and is included within the airflow data. 4. Tap 1 is an continuous fan speed tap. 5. Factory Setting GAM5A0A18M11SA MINIMUM HEATER AIRFLOW CFM BAYEAAC05BK1AA BAYEAAC05LG1AA BAYEAAC08BK1AA BAYEAAC08LG1AA BAYEAAC10BK1AA BAYEAAC10LG1AA Without Heat Pump Minimum Air Speed Tap With Heat Pump Tap 3 Tap 4 Tap 3 Tap 4 Tap 3 1 Tap 5 1 BAYEAAC10LG3AA Tap 5 Tap 5 2 BAYEABC15BK1AA - - BAYEABC20BK1AA not qualified for downflow installations 2 Approved for 240 V only Note: Heating and cooling speeds are the same, factory set at Speed Tap #4. Note: A G only signal from the comfort control will run the blower at a lower speed, factory set at Speed Tap #1. See the Sequence of Operation for additional information. 3 GAM5-SF-1D

4 EXTERNAL STATIC (in w.g) AIRFLOW PERFORMANCE GAM5A0A24M21SA Speed Taps VOLTS AIRFLOW (CFM) Speed Taps VOLTS NOTES: 1. Values are with wet coil and without filters. 2. Contact your particular filter manufacturer for pressure drop data. 3. Electric heater pressure drop is negligible and is included within the airflow data. 4. Tap 1 is an continuous fan speed tap. 5. Factory Setting GAM5A0A24M21SA MINIMUM HEATER AIRFLOW CFM BAYEAAC05BK1AA BAYEAAC05LG1AA BAYEAAC08BK1AA BAYEAAC08LG1AA BAYEAAC10BK1AA BAYEAAC10LG1AA Without HP Minimum Air Speed Tap With HP Tap 3 Tap 4 Tap 3 Tap 4 Tap 3 1 Tap 5 1 BAYEAAC10LG3AA Tap 5 Tap 5 2 BAYEABC15BK1AA - - BAYEABC20BK1AA not qualified for downflow installations 2 Approved for 240 V only Note: Heating and cooling speeds are the same, factory set at Speed Tap #4. Note: A G only signal from the comfort control will run the blower at a lower speed, factory set at Speed Tap #1. See the Sequence of Operation for additional information. GAM5-SF-1D 4

5 EXTERNAL STATIC (in w.g) AIRFLOW PERFORMANCE GAM5A0B30M21SA Speed Taps VOLTS AIRFLOW (CFM) Speed Taps VOLTS NOTES: 1. Values are with wet coil and without filters. 2. Contact your particular filter manufacturer for pressure drop data. 3. Electric heater pressure drop is negligible and is included within the airflow data. 4. Tap 1 is an continuous fan speed tap. 5. Factory Setting GAM5A0B30M21SA MINIMUM HEATER AIRFLOW CFM BAYEAAC05BK1AA BAYEAAC05LG1AA BAYEAAC08BK1AA BAYEAAC08LG1AA BAYEAAC10BK1AA BAYEAAC10LG1AA Without HP Minimum Air Speed Tap With HP Tap 2 Tap 3 Tap 3 Tap 4 Tap 3 Tap 4 BAYEAAC10LG3AA Tap 3 1 Tap 4 1 BAYEABC15BK1AA Tap 4 Tap 5 BAYEABC15LG3AA Tap 4 Tap 5 BAYEABC20BK1AA - - BAYEACC25BK1AA V not approved for upflow installations Note: Heating and cooling speeds are the same, factory set at Speed Tap #4. Note: A G only signal from the comfort control will run the blower at a lower speed, factory set at Speed Tap #1. See the Sequence of Operation for additional information. 5 GAM5-SF-1D

6 EXTERNAL STATIC (in w.g) AIRFLOW PERFORMANCE GAM5A0B36M31SA Speed Taps VOLTS AIRFLOW (CFM) Speed Taps VOLTS NOTES: 1. Values are with wet coil and without filters. 2. Contact your particular filter manufacturer for pressure drop data. 3. Electric heater pressure drop is negligible and is included within the airflow data. 4. Tap 1 is an continuous fan speed tap. 5. Factory Setting GAM5A0B36M31SA MINIMUM HEATER AIRFLOW CFM BAYEAAC05BK1AA BAYEAAC05LG1AA BAYEAAC08BK1AA BAYEAAC08LG1AA BAYEAAC10BK1AA BAYEAAC10LG1AA Without HP Minimum Air Speed Tap With HP Tap 2 Tap 3 Tap 3 Tap 4 Tap 4 Tap 5 BAYEAAC10LG3AA Tap 4 Tap 5 BAYEABC15BK1AA Tap 4 Tap 5 BAYEABC15LG3AA Tap 4 Tap 5 BAYEABC20BK1AA - - BAYEACC25BK1AA - - Note: Heating and cooling speeds are the same, factory set at Speed Tap #4. Note: A G only signal from the comfort control will run the blower at a lower speed, factory set at Speed Tap #1. See the Sequence of Operation for additional information. GAM5-SF-1D 6

7 EXTERNAL STATIC (in w.g) AIRFLOW PERFORMANCE GAM5A0C42M31SA Speed Taps VOLTS AIRFLOW (CFM) Speed Taps VOLTS NOTES: 1. Values are with wet coil and without filters. 2. Contact your particular filter manufacturer for pressure drop data. 3. Electric heater pressure drop is negligible and is included within the airflow data. 4. Tap 1 is an continuous fan speed tap. 5. Factory Setting GAM5A0C42M31SA MINIMUM HEATER AIRFLOW CFM BAYEAAC05BK1AA BAYEAAC05LG1AA BAYEAAC08BK1AA BAYEAAC08LG1AA BAYEAAC10BK1AA BAYEAAC10LG1AA Without HP Minimum Air Speed Tap With HP Tap 2 Tap 3 Tap 2 Tap 3 Tap 2 Tap 3 BAYEAAC10LG3AA Tap 2 Tap 3 BAYEABC15BK1AA Tap 3 Tap 4 BAYEABC15LG3AA Tap 3 Tap 4 BAYEABC20BK1AA - - BAYEACC25BK1AA - - Note: Heating and cooling speeds are the same, factory set at Speed Tap #4. Note: A G only signal from the comfort control will run the blower at a lower speed, factory set at Speed Tap #1. See the Sequence of Operation for additional information. 7 GAM5-SF-1D

8 EXTERNAL STATIC (in w.g) AIRFLOW PERFORMANCE GAM5A0C48M41SA Speed Taps VOLTS AIRFLOW (CFM) Speed Taps VOLTS NOTES: 1. Values are with wet coil and without filters. 2. Contact your particular filter manufacturer for pressure drop data. 3. Electric heater pressure drop is negligible and is included within the airflow data. 4. Tap 1 is an continuous fan speed tap. 5. Factory Setting GAM5A0C48M41SA MINIMUM HEATER AIRFLOW CFM BAYEAAC05BK1AA BAYEAAC05LG1AA BAYEAAC08BK1AA BAYEAAC08LG1AA BAYEAAC10BK1AA BAYEAAC10LG1AA Without HP Minimum Air Speed Tap With HP Tap 2 Tap 3 Tap 2 Tap 3 Tap 2 Tap 3 BAYEAAC10LG3AA Tap 2 Tap 3 BAYEABC15BK1AA Tap 3 Tap 4 BAYEABC15LG3AA Tap 3 Tap 4 BAYEABC20BK1AA Tap 3 Tap 4 BAYEACC25BK1AA Tap 4 Tap 5 Note: Heating and cooling speeds are the same, factory set at Speed Tap #4. Note: A G only signal from the comfort control will run the blower at a lower speed, factory set at Speed Tap #1. See the Sequence of Operation for additional information. GAM5-SF-1D 8

9 EXTERNAL STATIC (in w.g) AIRFLOW PERFORMANCE GAM5A0C60M51SA Speed Taps VOLTS AIRFLOW (CFM) Speed Taps VOLTS NOTES: 1. Values are with wet coil and without filters. 2. Contact your particular filter manufacturer for pressure drop data. 3. Electric heater pressure drop is negligible and is included within the airflow data. 4. Tap 1 is an continuous fan speed tap. 5. If the air handler is applied in downflow or horizontal configurations, the airflow should not exceed 2000 CFM. Airflow above 2000 CFM could result in water blow-off. 6. Factory Setting GAM5A0C60M51SA MINIMUM HEATER AIRFLOW CFM BAYEAAC05BK1AA BAYEAAC05LG1AA BAYEAAC08BK1AA BAYEAAC08LG1AA BAYEAAC10BK1AA BAYEAAC10LG1AA Without HP Minimum Air Speed Tap Note: Heating and cooling speeds are the same, factory set at Speed Tap #4. Note: A G only signal from the comfort control will run the blower at a lower speed, factory set at Speed Tap #1. See the Sequence of Operation for additional information. With HP Tap 2 Tap 3 Tap 2 Tap 3 Tap 2 Tap 3 BAYEAAC10LG3AA Tap 2 Tap 3 BAYEABC15BK1AA Tap 3 Tap 4 BAYEABC15LG3AA Tap 3 Tap 4 BAYEABC20BK1AA Tap 3 Tap 4 BAYEACC25BK1AA Tap 4 Tap If the air handler is applied in downflow or horizontal configurations, the airflow should not exceed 2000 CFM. Airflow above 2000 CFM could result in water blow-off. 2 Tap 5 can be used but only when the external static pressure is.6" or above. 9 GAM5-SF-1D

10 Model No. No. of s Capacity Amps per WIRING DATA GAM5A0A18M11SA 240 VOLT 208 VOLT Minimum Ampacity Maximum Overload Protection Capacity kw BTUH kw BTUH Amps per Minimum Ampacity Maximum Overload Protection No * * 4 15 BAYEAAC05BK1A BAYEAAC05LG1A BAYEAAC08BK1A BAYEAAC08LG1A BAYEAAC10BK1A 1 BAYEAAC10LG1A BAYEAAC10LG3A PH Note: * Motor Amps 1 not qualified for downflow installations 2 Approved for 240 V only with Heat Pump Model No. No. of s Capacity Amps per WIRING DATA GAM5A0A24M21SA 240 VOLT 208 VOLT Minimum Ampacity Maximum Overload Protection Capacity kw BTUH kw BTUH Amps per Minimum Ampacity Maximum Overload Protection No * * 4 15 BAYEAAC05BK1A BAYEAAC05LG1A BAYEAAC08BK1A BAYEAAC08LG1A BAYEAAC10BK1A 1 BAYEAAC10LG1A BAYEAAC10LG3A PH Note: * Motor Amps 1 not qualified for downflow installations 2 Approved for 240 V only with Heat Pump GAM5-SF-1D 10

11 Model No. No. of s Capacity WIRING DATA GAM5A0B30M21SA 240 VOLT 208 VOLT Amps per Minimum Ampacity Maximum Overload Protection Capacity kw BTUH kw BTUH Amps per Minimum Ampacity Maximum Overload Protection No * * 4 15 BAYEAAC05BK1A BAYEAAC05LG1A BAYEAAC08BK1A BAYEAAC08LG1A BAYEAAC10BK1A BAYEAAC10LG1A BAYEAAC10LG3A 1-3 PH BAYEABC15LG3A PH BAYEABC15BK1A BAYEABC15BK1A Note: * Motor Amps V not approved for upflow installations 2 MCA and MOP for circuit 1 contains the motor amps Model No. No. of s Capacity WIRING DATA GAM5A0B36M31SA 240 VOLT 208 VOLT Amps per Minimum Ampacity Maximum Overload Protection Capacity kw BTUH kw BTUH Amps per Minimum Ampacity Maximum Overload Protection No * * 5 15 BAYEAAC05BK1A BAYEAAC05LG1A BAYEAAC08BK1A BAYEAAC08LG1A BAYEAAC10BK1A BAYEAAC10LG1A BAYEAAC10LG3A 1-3 PH BAYEABC15LG3A 1-3 PH BAYEABC15BK1A BAYEABC15BK1A Note: * Motor Amps 1 MCA and MOP for circuit 1 contains the motor amps 11 GAM5-SF-1D

12 Model No. No. of s Capacity WIRING DATA GAM5A0C42M31SA 240 VOLT 208 VOLT Amps per Minimum Ampacity Maximum Overload Protection Capacity kw BTUH kw BTUH Amps per Minimum Ampacity Maximum Overload Protection No * * 5 15 BAYEAAC05BK1A BAYEAAC05LG1A BAYEAAC08BK1A BAYEAAC08LG1A BAYEAAC10BK1A BAYEAAC10LG1A BAYEAAC10LG3A 1-3 PH BAYEABC15LG3A 1-3 PH BAYEABC15BK1A BAYEABC15BK1A Note: * Motor Amps 1 MCA and MOP for circuit 1 contains the motor amps Model No. No. of s Capacity WIRING DATA GAM5A0C48M41SA 240 VOLT 208 VOLT Amps per Minimum Ampacity Maximum Overload Protection Capacity kw BTUH kw BTUH Amps per Minimum Ampacity Maximum Overload Protection No * * 8 15 BAYEAAC05BK1A BAYEAAC05LG1A BAYEAAC08BK1A BAYEAAC08LG1A BAYEAAC10BK1A BAYEAAC10LG1A BAYEAAC10LG3A 1-3 PH BAYEABC15LG3A 1-3 PH BAYEABC15BK1A BAYEABC15BK1A BAYEABC20BK1A BAYEABC20BK1A BAYEACC25BK1A BAYEACC25BK1A BAYEACC25BK1A Note: * Motor Amps 1 MCA and MOP for circuit 1 contains the motor amps GAM5-SF-1D 12

13 Model No. No. of s Capacity WIRING DATA GAM5A0C60M51SA 240 VOLT 208 VOLT Amps per Minimum Ampacity Maximum Overload Protection Capacity kw BTUH kw BTUH Amps per Minimum Ampacity Maximum Overload Protection No * * BAYEAAC05BK1A BAYEAAC05LG1A BAYEAAC08BK1A BAYEAAC08LG1A BAYEAAC10BK1A BAYEAAC10LG1A BAYEAAC10LG3A 1-3 PH BAYEABC15LG3A 1-3 PH BAYEABC15BK1A BAYEABC15BK1A BAYEABC20BK1A BAYEABC20BK1A BAYEACC25BK1A BAYEACC25BK1A BAYEACC25BK1A Note: * Motor Amps 1 MCA and MOP for circuit 1 contains the motor amps 2 If the air handler is applied in downflow or horizontal configurations, the airflow should not exceed 2000 CFM. Airflow above 2000 CFM could result in water blow-off. 3 Tap 5 can be used but only when the external static pressure is.6" or above. DISTANCE FROM BELLY BAND TO SHAFT FACE OF MOTOR FOR MINIMUM VIBRATION BLOWER HOUSING WHEEL BELLY BAND A MOTOR A is determined per chart Wheel is centered in Blower Housing MODEL DIM "A" GAM5A0A18M11SA 1-1/8 GAM5A0A24M21SA 1-1/8 GAM5A0B30M21SA 1-1/8 GAM5A0B36M31SA 1-1/2 GAM5A0C42M31SA 1-1/2 GAM5A0C48M41SA 2-1/4 GAM5A0C60M51SA 2-1/4 13 GAM5-SF-1D

14 WIRING DIAGRAM FOR GAM5 GAM5-SF-1D 14

15 SEQUENCE OF OPERATION FOR GAM5 AIR HANDLERS GAM5 Sequence of Operation: Abbreviations TDR = Time Delay Relay EVC = Expansion Valve Control EEV = Electronic Expansion Valve YI = Y signal into the EVC from the comfort control YO = Y signal out of the EVC from the comfort control OEM = Original Equipment Manufacturer See unit, electric heat, and field wiring diagrams for additional information. Continuous Fan IMPORTANT: If the indoor air exceeds 60% relative humidity or simply feels uncomfortably humid, it is recommended that the indoor fan only be used in the AUTO mode. 1. R-G contacts close on comfort control sending 24VAC to the G terminal on the fan TDR 2. Low speed contacts close in the TDR and send 24VAC on terminal labeled LOW. 3. Blower motor will now run on low speed. Speed is field selectable. Heat Pump OD (cooling) 1. R-Y contacts close on the comfort control sending 24VAC to Y terminal on TDR and the YI (Y In) terminal on the EVC. 2. R-G contacts also close on the comfort control sending 24VAC to the G terminal on the TDR. (The combination of 24VAC on terminals Y and G on the TDR will close the high speed contacts of the TDR) 3. R-O contacts on the comfort control close sending 24VAC to the O terminal on the EVC. This signals the EVC that the unit is in cooling mode. The EVC will control the EEV to maintain the correct superheat. 4. Normally closed contacts on the EVC will pass 24VAC to the YO terminal providing power to the outdoor unit control circuit 5. The blower motor will now run on high speed. Speed is field selectable. Heat Pump OD (heating) 1. R-Y contacts close on the comfort control sending 24VAC to Y terminal on TDR and the YI (Y In) terminal on the EVC 2. R-G contacts also close on the comfort control sending 24VAC to the G terminal on the TDR. (The combination of 24VAC on terminals Y and G on the TDR will close the high speed contacts of the TDR) The blower motor will now run on high speed. 3. The combination of 24VAC on the Y terminal and zero volts on the O terminal signals the EVC that the unit is in heat-pump heating mode. 4. Normally closed contacts on the EVC will pass 24VAC to the YO terminal providing power to the outdoor unit control circuit 5. The blower motor will now run on high speed Cooling OD 1. R-Y contacts close on the comfort control sending 24VAC to Y terminal on TDR and the YI (Y In) terminal on the EVC 2. R-G contacts also close on the comfort control sending 24VAC to the G terminal on the TDR. (The combination of 24VAC on terminals Y and G on the TDR will close the high speed contacts of the TDR) 3. R-O jumper on the TDR sends 24VAC to the O terminal on the EVC. This signals the EVC that the unit is in cooling mode. The EVC will control the EEV to maintain the correct superheat. 4. Normally closed contacts on the EVC will pass 24VAC to the YO terminal providing power to the outdoor unit control circuit 5. The blower motor will now run on high speed Electric Heating 1. R-W contacts close on the comfort control sending 24VAC to the W terminal on the TDR. 24VAC is also sent to EHC to energize the heat relay. 2. R-G contacts close on the comfort control sending 24VAC to the G terminal on the TDR. (The combination of 24VAC on terminals W and G on the TDR will close the high speed contacts of the TDR) 3. WJ contacts on the TDR close providing an interlock circuit to allow the electric heat relays to operate. The comfort control must be setup to control R-G contacts with a call for electric heat. This closes the interlock circuit and allows the heat relay circuit to be energized. Optional Condensate Switch 1. An optional OEM condensate switch can be installed within the unit. This switch is only available through the National Distribution Center or Global Parts. 2. Switch contacts are normally open and close when water level rises. The closed switch will interrupt current flow to the YO terminal and de-energize the OD unit. 3. Switch is only operational during cooling mode. Condensate overflow is not operational during heating or defrost modes. Standard aftermarket condensate switches cannot be used within the unit but can be installed exterior of the unit. The 3rd party condensate overflow switch must be wired between Y of the thermostat and YI of the EEV control. 15 GAM5-SF-1D

16 SW Freeze Protection 1. The EVC control has the ability to sense when the coil is beginning to ice. When this event occurs, the contacts to the YO circuit will open and de-energize the OD unit. 2. The indoor blower motor will continue to run to aid in defrosting the coil. After the coil has sufficiently defrosted, the YO contacts will close and cooling operation will begin again. Fan Off Delay 1. The TDR has a dip switch that can enable a 90 second fan off delay anytime a fan call is made from the comfort control. The factory default is ON. To disable the delay, turn power off to the unit, turn the dip switch to the off position and turn power back on to the unit. DIP SWITCH SETTING - Refrigeration Switch Wire Ties Note: Ensure that the system refrigerant is set to match your application, either R-410A or R-22. using the Refrigerant Switch located on the Expansion Valve Control board (EVC) in the Control Pocket. Factory default is R-410A. Note: A power cycle is needed for the EVC to recognize the change. SW GAM5-SF-1D 16

17 SW CONFIGURATION DIP SWITCH SETTINGS SW2 Switch Settings (Configuration) DS1 DS2 DS3 OFF ON OFF ON ON OFF OFF OFF ON ON OFF ON Model Number GAM5A0A18M11SA GAM5A0A24M21SA GAM5A0B30M21SA GAM5A0B36M31SA GAM5A0C42M31SA GAM5A0C48M41SA GAM5A0C60M51SA DS1 DS2 DS3 EVC STATUS EVC STATUS LED (Non Heat Pump Systems) Flash 1 Cool mode / No active call 3 Active call for cooling EVC STATUS LED (Heat Pump Systems) Flash 1 Cool mode / No active call 3 Active call for cooling or defrost 4 Heat mode selected or Thermostat system switch off 6 Active call for heating NOTE: Status LED is for determining EVC control state only. Auxiliary heat status is not reported. EVC FAULT CODES LED Color RED EVC Fault LED Description Possible Causes OFF Standby 1 Stepper Motor coil has an open circuit or intermittent short Faulty EEV motor / wiring harness 2 Control has detected an internal failure Verify EEV motor resistance. EEV motor drive, motor feedback, or 12v failure. Verify EEV motor resistance 3 Evaporator Temperature Sensor (ET) input out of range (Verify resistance, 5VDC output from control) (1) Sensor open / shorted, unplugged, wiring harness problem 4 Gas Temperature Sensor (GT) input out of range (Verify resistance, 5VDC output from control) (1) Sensor open / shorted, unplugged, wiring harness problem 5 Stepper Motor Coil is shorted (2) Faulty EEV motor / wiring harness 6 Valve is not responding to a change in position Possible stuck valve, ET/GT sensor calibration 7 High superheat System low on charge, liquid line restriction, ET/GT sensor calibration 10 Low superheat (3) Stuck valve, ET/GT sensor calibration, restricted distributor line that ET is connected to, check valve leaking 11 Internal condensate drain switch activated for 100 seconds (2) Condensate line clogged 13 Indoor frost protection activated (4) Low / incorrect airflow, low refirgerant charge, ET sensor calibration. Normal for low ambient cooling NOTES: 1) EEV will try to go to a safe position, cooling attempt allowed 2) EVC disables YO 3) Cooling attempt allowed, 5 consecutive Y calls with same condition disables YO 4) EVC disables YO for 5 minutes NOTE: Faults 6, 7, & 10 may require jumper from "Test - Close" for 10 seconds to clear fault LED 17 GAM5-SF-1D

18 THERMAL RESISTANCE AND VOLTAGE TABLE TEMP F TEMP C THERMISTOR RESISTANCE (OHMS) * Volts DC at plug J3 EVAP TEMP (ET) - Orange to Orange GAS TEMP (GT) - Black to Black TEMP F TEMP C THERMISTOR RESISTANCE (OHMS) * Volts DC at plug J3 EVAP TEMP (ET) - Orange to Orange GAS TEMP (GT) - Black to Black * Values should be within +/ 5% STATUS LED FAULT LED J7 Liteport SW1 R410A / R22 SW2 Configuration See Table J4 OPEN TEST CLOSE GAM5-SF-1D 18 STATUS D14 MH4 R18 D27 D15 R1 D18 D3 R9 R58 D28 + R33 MOV1 J7 R61 C21 D30 R4 - SW1 OFF ON R R8 OFF ON D17 R45 SW2 D16 R17 R C26 R57 R60 R C25 R29 C R62 C19 J4 R63 R74R70 C24 C20 L4 C14 OPEN D21 R64 R75 U4 TEST R55 CLOSE R53 R81 D22 R52 R76 C28 R51 FAULT D19 J2 MH1 J2 C27 Y1 R23 C35 O B YO R R71 D23 R31 C22 C31 R79 D25 EXPANSION VALVE CONTROL BOARD (EVC) D26 R80 PGC PGD VSS VDD CLR D24 J5 K1 C11 R11 R56 R82 R32 R37 C18 C34 R41 Q9 R42 R10 R47 X1 C12 C17 R66 D29 R R84 C7 Q10 C13R24R13 R69 L3 D6 C4 C10 U1 D4 D7 D11 C5 R85 D9 U2 C6 P/N LABEL D2 R6R34Q5 R16R35 R21 Q6 Q7 C2 R36 Q8 R38 D13 R28 R2 R86 R30 C9 1- R49 C8 Q1 Q2 Q3 Q4 R7 R48 C23 R22 D10 L2 C36 TRANE U.S. INC. R5 R40 R3 D1 R15 R14 D5 R20 R19 D8 R27 R26 D12 C38 C3 C37 +12V R83 R59 C16 D20 R73 C30 R72 C33 R77 R78 R12 C32 +VDD C29 R43 R44 L1 GND MH2 C1 MH3 J1 J6 J3 J1 To EEV Stator J6 To Internal Condensate Switch (Optional) ET Sensor GT Sensor J3 See Table

19 Sensor Locations Gas Temperature Sensor (GT) - located on copper section of manifold (black wires) Evaporator Temperature Sensor (ET) - located on 3/8" Aluminum distributor tube (orange wires) EEV Stepper Motor Stepper Motor Tables - For use with Low and High Superheat Troubleshooting Table 1 - For use with FIG 1 Common Terminal to Terminal Measurement Gray Orange 46 ohms Gray Red 46 ohms Gray Yellow 46 ohms Gray Black 46 ohms Table 2 - For use with FIG 2 Common Terminal to Terminal Measurement Brown Blue 46 ohms Brown Yellow 46 ohms Red Orange 46 ohms Red White 46 ohms FIG 1 FIG 2 1 ORANGE 2 RED 3 YELLOW 4 BLACK 1 WHITE 2 YELLOW 3 ORANGE 4 BLUE 5 GRAY (common) 5 BROWN (common) 8 RED (common) 19 GAM5-SF-1D

20 Electronic Expansion Valve Test Note: Close Valve and Open Valve Tests are active in any mode of operation Test Pins: OPEN, CLOSE, TEST (See J4 on EVC Board) Close Valve Test - Touch CLOSE pin to TEST pin. EEV drives closed (5 seconds max) and stays closed for 1.5 minutes (90 seconds). 1) Status LED will be flashing. 2) Gauges should indicate suction pressure dropping. Valve is working. LPCO may trip. Note: The Close Valve Test will exit after 1.5 minutes (90 seconds) and will not reinitiate (requires a break and make to initialize). To clear faults stored in memory, apply a jumper between Close and Test pins for 10 seconds. Open Valve Test - Touch OPEN pin to TEST pin. EEV drives open (5 sec max) and stays open for 30 seconds. 1) Status LED will be flashing. 2) Temperature probe should indicate superheat falling. Valve is working. Note: If jumper is left on pins, the OPEN VALVE TEST will be cleared after 30 seconds and will not reinitiate (requires a break and make to reinitialize). Exit Test Mode - The Open Valve Test or Closed Valve Test can be cancelled by jumping to the opposite mode Test pin. The system will return to normal super heat control. SUBCOOLING ADJUSTMENT The following combinations should be charged to 8 degrees sub-cooling to maintain ratings. Indoor Unit Model No. GAM5A0A18M11SA GAM5A0A24M21SA GAM5A0B30M21SA GAM5A0B36M31SA GAM5A0C42M31SA GAM5A0C48M41SA GAM5A0C60M51SA Outdoor Unit Model No. 4A6B4018E1 4A6H5018E1 4A6B4024E1 4A6H5024E1 4A6B4030E1 4A6H5030E1 4A6B4036E1 4A6H5036E1 4A6B4042E1 4A6H5042E1 4A6B4048E1 4A6H5048E1 4A6B4049E1 4A6H5049E1 4A6B4060E1 4A6H5060E1 4A6B4061E1 4A6H5061E1 All other matches must be charged per the nameplate charging instructions. GAM5-SF-1D 20 The following combinations should be charged to 8 degrees sub-cooling to maintain ratings. Indoor Unit Model No. GAM5A0A18M11SA GAM5A0A24M21SA GAM5A0B30M21SA GAM5A0B36M31SA GAM5A0C42M31SA GAM5A0C48M41SA GAM5A0C60M51SA Outdoor Unit Model No. 4TWB4018E1 4TWR5018E1 4TWB4024E1 4TWR5024E1 4TWB4030E1 4TWR5030E1 4TWB4036E1 4TWR5036E1 4TWB4042E1 4TWR5042E1 4TWB4048E1 4TWR5048E1 4TWB4049E1 4TWR5049E1 4TWX5049E1 4TWB4060E1 4TWR5060E1 4TWB4061E1 4TWR5061E1 4TWX5061E1 All other matches must be charged per the nameplate charging instructions.

21 21 GAM5-SF-1D

22 HIGH SUPERHEAT Superheat above 30F at OD unit Start Here Verify that OD condenser coils are clean Verify line set is properly sized for application NO Is subcooling at the outdoor unit between 8-12F? YES Perform temperature sensor check Add refrigerant until subcooling reaches ~10F Is liquid line temperature at the indoor unit within 8F of outdoor liquid line temperature? NO Verify line set size and charge is correct Recheck superheat EEV and coil are working. Replace EVC Check operation YES Perform OPEN VALVE test at EVC. The system is running at maximum capacity and this may be causing the high superheat. Wait until the indoor temperature is less than 80F and check the superheat again. YES YES Does suction pressure go down? Perform CLOSE VALVE test at EVC. YES Does superheat drop below 30F? NO Is indoor temperature >85F? NO NO Ohm coil per Stepper Motor Tables Replace coil NO Is ohm reading correct? YES Replace EEV. Check operation GAM5-SF-1D 22

23 23 GAM5-SF-1D

24 GAM5-SF-1D 24

25 25 GAM5-SF-1D

26 NOTE: The fan control has a 90 second OFF delay that is factory set on. To turn this feature off, turn dip switch to 0 and cycle power to the unit. Turn comfort to FAN ON mode Constant Torque Motor Troubleshooting This terminal block is located on the motor. Look for labels below on the motor side of the connection. Motor does not run FIGURE 1 Turn off power. Check set screw position and motor bearings. Correct or replace as needed. Check operation NO Does blower wheel turn freely? YES High voltage should always be present. Correct high voltage wiring. NO Is ~230 VAC measured between terminals L & N on the motor? See Figure 1 FIGURE 2 Correct wiring. Check operation YES NO Is 24VAC measured from terminal 8(G) to terminal 9(BL) on the fan control? NO Is ~24 VAC measured between the wire connected to C on the motor and the wire connected to terminal 1 thru 5 on the motor? See Figure 2 YES Replace fan control. Check operation YES Replace motor. Check operation GAM5-SF-1D 26

27 27 GAM5-SF-1D

28 10/12 Trane 6200 Troup Highway Tyler, TX For more information contact your local dealer (distributor) The manufacturer has a policy of continuous product and product data improvement, and it reserves the right to change design and specifications without notice.

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