30GX 50 Hz. Air-Cooled Screw Compressor Liquid Chillers GLOBAL CHILLER. Nominal cooling capacity kw

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1 Air-Cooled Screw Compressor Liquid Chillers GLOAL CHILLER Carrier is participating in the Eurovent Certification Programme. Products are as listed in the Eurovent Directory of Certified Products. 30G 50 Hz Nominal cooling capacity 8-03 kw The 30G units are air-cooled chillers, designed from the ground up to meet the needs of today and tomorrow: - ecological HFC-34a refrigerant - screw compressors - compact footprint - mechanically cleanable evaporator All units are equipped with PRO-DIALOG Plus control to optmize the efficiency of the refrigerant circuit, and with the revolutionary FLYING IRD fan with rotating shroud. This innovative fan considerably reduces the air circulation noise and contributes to quiet unit operation. It is made of fully recyclable composite materials. Features Quality design and construction make the 30G unit the preferred choice. Non-controlled, ozone-benign HFC-34a refrigerant. HCF-34a is a proven, non-toxic, non-flammable refrigerant which will have the highest usage of any new refrigerant. Medium-pressure refrigerant HFC-34a minimizes stress on the compressors and ensures their long operating life. The 30G units are equipped with screw compressors and with shrouded axial Flying ird fans for extremely quiet operation and low-vibration levels. The 30G units exceed the efficiency level of average industry standards for both full- and part-load operation, saving on operating costs, through lower electrical costs. The 30G control is fully automatic. The leaving water temperature is continuously monitored to detect load and flow changes. This combination provides the most precise temperature control available. Two independent refrigerant circuits - the second one takes over automatically, when the first one malfunctions, maintaining partial cooling under all circumstances. Easy installation - the 30G chillers are supplied with a full refrigerant charge, and conveniently located power supply and water inlet and outlet connections. Auto-diagnostics - quick display of the machine status. Multiple compressor concept for optimized part-load efficiency and minimized starting current. Series star/delta starter, limiting the start-up current on 30G 08-8 units. Easy installation The 30G has a compact design that is up to 50% smaller than current chillers. The 30G is supplied as a complete package for easy installation. There are no extra controls, timers, starters or other items to install. 30G units have a single power point and one main disconnect/isolator switch for sizes 30G 08 to 8, and one power point and one main disconnect/isolator switch per circuit for sizes 30G 07 to 358. The hydraulic connections are simple and facilitated by the use of Victaulic connections for the evaporator.

2 Simple to service Mechanically-cleanable evaporator Twin-screw compressors which require minimum routine service or maintenance. Easily accessed suction and discharge pressure and temperature information via a display module. PRO-DIALOG Plus control PRO-DIALOG Plus is an advanced numeric control system that combines intelligence with great operating simplicity. PRO-DIALOG Plus ensures intelligent leaving water temperature control and optimises energy requirements. The PID control algorithm with permanent compensation for the difference between the heat exchanger entering and leaving temperature, anticipates load variations, guarantees leaving water temperature stability and prevents unnecessary compressor cycling. The long-stroke electronic expansion valves (EV), together with refrigerant level control via heat exchange in the evaporator, allows a significant energy efficiency improvement at part load conditions, and faultless chiller operation in a wider temperature range. Adjustable ramp loading, according to the inertia of the application, avoids load increases that are too fast and too frequent, increasing unit life and limiting power consumption peaks. Several capacity loading possibilities ensure improved start-up at low outdoor air temperature, and permit use of one of the refrigerant circuits as a back-up circuit. PRO-DIALOG Plus ensures preventive protection and enhances chiller reliability. Equalisation of compressor operating hours No capillary tubes or pressostats (except as safety device) PRO-DIALOG Plus monitors all chiller safety parameters. The fault history function and the fault codes facilitate immediate location of faults and in certain cases the conditions causing the alarm. Prognostic and preventive maintenance functions (incorrect water loop, oil filter dirty etc.) permit anticipation of possible problems. PRO-DIALOG Plus offers extended communications capabilities Clear and easy-to-understand operator interface. The LEDs, numeric displays and touch keys are well-positioned on the schematic chiller diagram. The user immediately knows all operating parameters: pressures, temperatures, operating hours, etc. The extensive chiller remote control capabilities (wired connection) allow integration into building monitoring systems (see Technical Description) RS485 series port for connection to the Carrier Comfort Network (CCN) or any other monitoring system (optional communications interface with open protocol allows transfer of almost 40 parameters). Parallel piloting of two units as standard, or of several units with Flotronic System Manager (FSM) and Chiller System Manager (CSM III) options. The control permits: - Control in master/slave configuration of two units operating in parallel. - Programming of operating time schedules (up to 8 periods per week) - Programming of operating time schedules for the second set point (up to 8 periods per week) - Definition of operating time period with demand limit. - Integration of the unit into a building monitoring system (MS): serial port RS 485. Control of the customer s water pump (dual pump with automatic configurable change-over). Control at the second set point (example: room unoccupied). Set point reset as a function of the air temperature or the difference between entering and leaving water temperature. Options and accessories Option Accessory Condenser anti-corrosion treatment for marine applications Condenser anti-corrosion treatment for medium marine and urban applications Condenser anti-corrosion treatment for heavy-duty rural, urban and industrial applications Copper/copper condenser coil Protection grilles High and low pressure manometers Compressor suction valve Evaporator with one pass less Evaporator maximum water-side operating pressure of bar Compressor and evaporator sound enclosure Unit with low noise level (field-installed vibration absorbing kit) Unit with very low noise level (option 5LN - combination of two previous options) Evaporator freeze-up protection Year-round operation for outside temperatures from 0 C to -8 C RS485 communications interface with open protocol Compressor soft start (30G ) - electronic starter Tropicalized control box rine unit for leaving brine < +4 C and > -6 C Reversed evaporator water inlet/outlet Available fan pressure 50 Pa 50% Heat reclaim Evaporator water pump starter Water connection kit (Victaulic flanges supplied)

3 Low-noise FLYING IRD axial fan with rotating shroud PRO-DIALOG Plus operator interface Carrier s environmental leadership Carrier POWER 3 twin-screw compressor The 30G is 0-50% smaller than the chillers it replaces

4 Sound levels 30G Sound power, d(a) 0 - W Standard units Units with option 5LS According to Eurovent 8/ (derived from ISO standard 3744 and ISO 964-) Physical data 30G Net nominal cooling capacity* kw Standard units Units with option 5LN Operating weight kg Standard units Units with option 5LN Refrigerant charge** HFC-34a Circuit A** kg Circuit ** kg Compressors Semi-hermetic, twin-screw POWER 3 Quantity - Circuit A Quantity - Circuit Capacity control PRO-DIALOG Plus control No. of control steps Minimum step capacity % Evaporator Shell and tube with internally finned copper tubes Net water volume l Water connections Victaulic connections Inlet/outlet in Drain and vent (NPT) in 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 Max. water side operating pressure kpa Condensers Copper tubes. aluminium fins Condenser fans Axial FLYING IRD fan with a rotating shroud Quantity Fan speed r/s Total air flow l/s * Standard Eurovent conditions: Evaporator entering/leaving water temperature C and 7 C. Outdoor air temperature 35 C, evaporator fouling factor of m K/W. Net cooling capacity = gross cooling capacity minus the capacity corresponding to the evaporator pressure drop (flow x drop/0.3). ** The weights shown are guidelines only. For the unit refrigerant charge please refer to the unit nameplate. Physical data, water-cooled condenser for option 50 30G Operating weight kg Condenser Tubular condenser with internally finned copper tubes Water volume l Water connections Factory-supplied flat flanges, to be welded on site Inlet and outlet in / / / Drain and vent (NPT) in 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 Minimum flow rate, closed loop* l/s Minimum flow rate, open loop* l/s Maximum water-side operating pressure kpa * Values based on a water velocity of 0.3 m/s for the closed loop and 0.9 m/s for the open loop.

5 Electrical data 30G Power circuit Nominal power supply V-ph-Hz Voltage range V Control circuit supply The control circuit is supplied via the factory-installed transformer Nominal power input - standard unit* kw Nominal power input - option 5LN* kw Nominal current drawn* A Maximum power input** kw Circuit A kw Circuit kw Maximum current drawn (Un - 0%) A Circuit A*** A Circuit *** A Maximum current drawn (Un) A Circuit A*** A Circuit *** A Maximum starting current, standard unit**** (Un) A Circuit A*** A Circuit *** A Max. starting current/max. current draw ratio, unit Max. starting current/max. current draw ratio, circuit A Max. starting current/max. current draw ratio, circuit Max. starting current - reduced current start**** (Un) A std. std. std. std. std. std. std. std. std Circuit A A std. std. std. std. std. std. std. std. std Circuit A std. std. std. std. std. std. std. std. std Max.starting current - red. current start/max. current draw ratio, unit std. std. std. std. std. std. std. std. std Circuit A std. std. std. std. std. std. std. std. std Circuit std. std. std. std. std. std. std. std. std Three-phase short-circuit holding current ka N/A N/A N/A N/A N/A N/A N/A Circuit A Circuit Standby capacity, unit or circuit A for evaporator water pump connections kw and for heat reclaim condenser pump kw N/A N/A 9 9 N/A * Standard Eurovent conditions: Evaporator entering/leaving water temperature C and 7 C. Outdoor air temperature 35 C. Nominal operating power input (compressors, fans, control) plus capacity corresponding to the evaporator pressure drop (flow x drop/0.3). ** Power input, compressor and fan, at unit operating limits (evaporator water entering/leaving temperature = 5 C/0 C, outdoor air temperature = 46 C) and a nominal voltage of 400 V (data given on the unit name plate). *** Maximum unit operating current at maximum unit power input. **** Maximum instantaneous starting current (maximum operating current of the smallest compressor(s) + fan current + locked rotor current or reduced starting current of the largest compressor). Fan electrical data = power input.4 kw and current draw 5.5 A per fan Current and power inputs not included in the values above N/A Not applicable Electrical data notes: 30G 08-8 units have a single power connection point; 30G units have two connection points. The control box includes the following standard features: - Starter and motor protection devices for each compressor and the fan(s) - Control devices Field connections: All connections to the system and the electrical installations must be in full accordance with all applicable local codes. The Carrier 30G units are designed and built to ensure conformance with these codes. The recommendations of European standard EN (corresponds to IEC 6004-) (machine safety - electrical machine components - part : general regulations) are specifically taken into account, when designing the electrical equipment. Electrical reserves: Circuit A has disconnect switches and branch sections, designed to supply the evaporator pump power input. NOTES: Generally the recommendations of IEC are accepted as compliance with the requirements of the installation directives. Conformance with EN is the best means of ensuring compliance with the Machines Directive.5.. Annex of EN describes the electrical characteristics used for the operation of the machines.. The operating environment for the 30G units is specified below: a. Environment* - Environment as classified in EN 60 7 (corresponds to IEC 607): - outdoor installation* - ambient temperature range: -8 C to +46 C, class 4K3* - altitude: 000 m* - presence of hard solids, class 4S* (no significant dust present) - presence of corrosive and polluting substances, class 4C (negligible) - vibration and shock, class 4M b. Competence of personnel, class A4* (trained personnel - IEC 60364). Power supply frequency variation: ± Hz. 3. The neutral (N) conductor must not be connected directly to the unit (if necessary use a transformer). 4. Overcurrent protection of the power supply conductors is not provided with the unit. 5. The factory-installed disconnect switch(es)/circuit breaker(s) is (are) of a type suitable for power interruption in accordance with EN (corresponds to IEC ). 6. The units are designed for connection to TN networks (IEC 60364). For IT networks the earth connection must not be at the network earth. Provide a local earth, consult competent local organisations to complete the electrical installation. NOTE: If particular aspects of an actual installation do not conform to the conditions described above, or if there are other conditions which should be considered, always contact your local Carrier representative. * The required protection level for this class is IP43W (according to reference document IEC 6059). All 30G units are protected to IP44CW and fulfil this protection condition. 5

6 Operating limits Evaporator water flow rates 30G Minimum flow rate, l/s Maximum flow rate, l/s Unit operating range at full load Ambient air temperature, C C 46 D A 0 C C Evaporator leaving water temperature, C Notes:. Evaporator T = 5 K. If the ambient temperature can be below freezing, the evaporator must be protected against frost. 3. Available static pressure zero. A Standard unit operating at full load. Standard unit operating at reduced load. C With year-round operation option. D Operating limit, 30G 67 and 358 units at full load

7 Dimensions/clearances 30G 08-8 Standard units 97 A Legend: All dimensions are given in mm. Required clearances for maintenance 830 Recommended space for tube removal, space can be either on the right or the left hand side. 3 Thickness of sound absorption kit Units with low and very low sound levels Water inlet Water outlet Power supply Air outlet, do not obstruct 54 3 NOTE: For a specific installation, consult the certified dimensional drawings, available on request G A

8 Dimensions/clearances 30G Standard units A Legend: All dimensions are given in mm. Required clearances for maintenance Recommended space for tube removal, space can be either on the right or the left hand side. 3 Thickness of sound absorption kit Units with low and very low sound levels Water inlet Water outlet 830 Power supply 30 Air outlet, do not obstruct 54 3 NOTE: For a specific installation, consult the certified dimensional drawings, available on request G A

9 Dimensions/clearances option 50 30G 08-6 A (4") 4.3 (4") Legend: All dimensions are given in mm. Required clearances for maintenance Recommended space for tube removal, space can be either on the right or the left hand side. Water inlet Water outlet 30G A Power supply Air outlet, do not obstruct Option 50A: T = 0 K Option 50: T = 5 K NOTE: For a specific installation, consult the certified dimensional drawings, available on request. 9

10 Dimensions/clearances option 50 30G A (6") Legend: All dimensions are given in mm. Required clearances for maintenance Recommended space for tube removal, space can be either on the right or the left hand side. Water inlet Water outlet 30G A Power supply Air outlet, do not obstruct Option 50A: T = 0 K Option 50: T = 5 K NOTE: For a specific installation, consult the certified dimensional drawings, available on request.

11 Guide specifications Air-cooled liquid chiller Size range: 8 to 03 kw nominal capacity Carrier model number: 30G Part - General.0 System description Microprocessor controlled, air-cooled liquid chiller utilizing HFC-34a, dual refrigeration circuits, screw compressors, and electronic expansion devices..0 Quality assurance Unit shall be rated in accordance with Eurovent standard Unit construction shall comply with European directives: - Pressurised equipment directive (PED) 97/3/EC - Machinery directive 98/37/EC, modified - Low voltage directive 73/3/EEC, modified - Electromagnetic compatibility directive 89/336/EEC, modified, and the applicable recommendations of European standards: - Machine safety: electrical equipment in machines, general regulations, EN Electromagnetic emission EN 8- - Electromagnetic immunity EN 8-. Unit shall be designed, manufactured and tested in a facility with a quality assurance system certified ISO 900. Unit shall be manufactured in a facility with an environment management system certified ISO 400. Unit shall be tested at the factory..03 Delivery, storage and handling Unit controls shall be capable of withstanding 55 C storage temperatures in the control compartment. Part - Products.0 Equipment General Factory assembled, single-piece, air-cooled liquid chiller. Contained within the unit cabinet shall be all factory wiring, piping, controls, refrigerant charge (HFC-34a), required prior to field start-up. Fans - Condenser fans shall be direct-driven, -blade, shroudedaxial type, shall be statically and dynamically balanced, and made of recyclable material with inherent corrosion resistance. Air shall be discharged vertically upward. - Fans shall be protected by coated steel wire safety guards. Compressors - Unit shall have semi-hermetic twin-screw, gear-driven compressors with internal muffler and check valve. - Each compressor shall be equipped with a discharge shutoff valve. - Capacity control shall be provided by pilot-operated solenoid valve, capable of reducing unit capacity to 0% of full load. Compressor shall start in unloaded condition. - Motor cooling shall be provided by direct liquid injection and protected by internal overload thermistor. - Lube oil system shall include pre-filter and internal filter capable of filtration to 3 microns. Evaporator Unit shall be equipped with a single evaporator - Evaporator shall be manufactured, tested and stamped in accordance with the European directive for pressurised equipment 97/3/EC. The maximum refrigerant-side operating pressure will be kpa, and the maximum water-side pressure will be 000 kpa. - Shall be mechanically cleanable shell-and-tube type with removable heads. - Tubes shall be internally-enhanced, seamless-copper type, and shall be rolled into tube sheets. Shall be equipped with Victaulic water connections (water connection kit on request). - Shell shall be insulated with 9 mm closed-cell, polyvinyl-chloride foam with a maximum K factor of 0.8 and a mechanical aluminium protection. - Shall incorporate two independent refrigerant circuits. - Shall have an evaporator drain and vent. - Shall incorporate a refrigerant level control system. Unit cabinet - Frame shall be made of U steel beam and protected by three layers of paint. - The control box plates shall be steel with a oven-baked polyester-paint finish, and be capable of withstanding a -hour salt spray test in accordance with the ASTM -7 standard (U.S.A.).

12 Condenser - Coil shall be air-cooled with integral subcooler, and shall be constructed of aluminum fins mechanically bonded to internally finned copper tubes. The tubes are then cleaned, dehydrated, and sealed. - Condenser coils shall be leak tested and shall be pressure tested at 3400 kpa. - Condenser-fan motors shall be 3-phase type with permanently-lubricated bearings and Class F (minimum) insulation. Refrigeration circuits Refrigerant circuit components shall include oil separators, high and low side pressure relief devices (according to applicable standards), discharge and liquid line shutoff valves, filter driers, moisture indicating sight glasses, electronic expansion devices, refrigerant economizers (8, 67, 358 units), and complete operating charge of both refrigerant HFC-34a and compressor oil. Controls, safeties, and diagnostics.controls a. Unit controls shall include as a minimum: the microprocessor, the LOCAL/OFF/REMOTE/CCN selector and a 6-digit diagnostic display (scroll-down text) with keypad. b.shall be capable of performing the following functions: - Automatic change-over between the main compressor and the non-active compressor(s). - Capacity control based on leaving chilled fluid temperature with return fluid temperature sensing. - Limiting the chilled fluid temperature pull-down rate at start-up to an adjustable range of 0. C to. C per minute to prevent excessive demand spikes at start-up. - Enable adjustment of leaving chilled water temperature according to the return water temperature or the outdoor temperature or (sensor supplied as standard) by means of a 0-0 V signal. - Provide a dual set point for the leaving chilled water temperature activated by a remote contact closure signal. - Enable a -level demand limit control (between 0 and 00%), activated by a remote contact closure or a 0 to 0 V signal. - Control evaporator water pump and, if installed, safety pump operation. - Enable automatic changeover in the main phase or shutdown of two chillers in a single system. - With two time scheduling programs enable unit start-up control and set-point change..diagnostics a. Display module shall be capable of displaying set points, system status (including temperatures, pressures, current for each compressor, run time and percent loading), and any alarm or alert conditions. b.the control shall allow a quick test of all machine elements to verify the correct operation of every switch, circuit breaker, contactor etc. before the chiller is started. c. The control shall be capable of balancing the compressor operating times and the number of compressor start-ups. d.ev control, based on throttling (Carrier patent) optimises evaporator charging, ensuring condenser superheat and subcooling. 3.Safeties a. Unit shall be equipped with all necessary components, and in conjunction with the control system shall provide the unit with protection against the following: - Loss of refrigerant charge. - Reverse rotation. - Low chilled water temperature. - Low oil pressure (per compressor). - Current imbalance. - Thermal overload. - High pressure. - Electrical overload. - Loss of phase. b.fan motors shall be individually protected by a circuit breaker Control shall provide general alarm remote indication for each refrigeration circuit. Control system shall have a RS485 serial output port (option and accessory). Operating characteristics - Unit shall be capable of starting and running at full load at outdoor ambient temperatures from 0 C to 46 C. - Unit shall be capable of starting up with 5 C entering fluid temperature to the evaporator. Electrical characteristics - Unit electrical power supply shall enter the unit at one (30G 08-8) or two locations. - Unit shall operate on 3-phase power supply without neutral. - Unit with two compressors (30G 08-8) shall have a factory-installed, star-delta starter to limit electrical inrush current. - Control voltage shall be supplied by a factory-installed transformer. - Unit shall be supplied with factory-installed electrical disconnect switch/circuit breaker. Finishing Electrical cabinet colour: RAL 7035 Compressor/heat exchanger colour: RAL 7037 Order No , Supersedes order No , Manufacturer reserves the right to change any product specifications without notice. Manufactured by: Carrier SA, Montluel, France. Printed on Totally Chlorine Free Paper. Printed in the Netherlands.