Fusing Machines. Continuous Fusing Machines

Transcription

1 Shirts

2 Fusing Machines Fusing and finishing are very important steps in making a shirt look good. These days, customers can find a wide range of different types of shirts. Going from very casual to very formal, every shirt type requires its individual fusing and pressing rules. VEIT KANNEGIESSER helps you to maintain highest fusing and finishing standards. In order to cover all aspects of modern technology, we offer you alternatives for various operations in the shirt manufacturing process. Continuous Fusing Machines AX 450 Small fusing machine with a total working width of 450 mm (17.7 inch). Ideal for sample rooms and small production facilities. Advantages: Top and bottom heat zone Mechanical pressure system, no air required One phase power supply only BH 600 Working width 600 mm (23.6 inch), for one operator. Ideal for mediumsized production facilities for collars and cuffs. Advantages: Separately controlled top and bottom heat zone Active cooling system Requires only one operator for loading and unloading BX 600/1000 Working width 600 mm (23.6 inch) or 1000 mm (39.4 inch), ideal for all kinds of shirts from casual to dress shirts. Multi purpose use, thanks to different pressure systems. Available from soft to medium. Advantages: Separately controlled top and bottom heat zone High productivity because of long heat zone Pressure systems available from soft to medium Good for up to 3 operators loading EX/EXT 1000 A must-have. Working width 1000 mm (39.4 inch), the ultimate fusing machine. Modular feeding, heating and pressure system, ideal for all types of shirts. Used in large production facilities. Advantages: Separately controlled top and bottom heat zone High productivity because of long heat zone Single and double pressure systems available Good for up to 5 operators loading Discontinuous Hydraulic Presses HKH 5,6/7 Fusing Press Very well known in the industry for decades. The ultimate fusing machine, ideal for formal and dress shirts. Advantages: Hydraulic pressure system for extra high pressure Heat and pressure at the same time Ideal for collars and cuffs High output VEIT Power Management Insulation of complete machine reduces heat loss and saves energy Stand-by mode saves energy during idle times Integrated timer to cool down the belts after use Minimized power peaks during warm-up of the machine For more detailed information about our product range please see our brochure Fusing Machines 2

3 Armhole and Side Seam Pressing ASP Armhole Seam Press Fusing reinforcement tape within the armhole seam A uniquely designed buck shape adapts to various armhole styles for maximum flexibility Separately controlled heat zones guarantee even temperature transfer by digital temperature regulators all over the buck Even pressure supply by air cushion Precise pressure and temperature to avoid any delamination during washing Vacuum function for fast and simple preparation and quick cool down after fusing Timer-controlled Reliable safety system SSP Side Seam Press Pressing and fusing of both side seams Pressing and fusing of both side seams at the same time Separately controlled heat zones guarantee even temperature transfer by digital temperature regulators Reliable pressure supply by air cushion Even pressure and temperature all over the buck for homogenous and reliable pressing and fusing result Vacuum function for fast and simple preparation and quick cool down after fusing Timer-controlled Reliable safety system 3

4 Collar and Cuff Pressing TrioStar Premium Pressing of collar and cuffs 1 Automatic adjustment of heat mat for the lower buck for totally even pressure on the whole surface. 2 Radius with 3 different adjustments for long and short sleeve vent facings. 1 2 Designed for shirts (infants and adults) and blouses As the pressure is supplied to both sides of the collar and cuffs, pressure is equally spread all over the garment Electrically heated Separate pressure cylinders for both the cuffs and the collar Cuff bucks adjustable in three steps depending on length of vent facing (depending on cuff design). The flexible top heat mat always meets the contour of the bottom buck Separate program for shortsleeved shirts Integrated vacuum-function Control unit for temperature, timing, counter and vacuum VEIT 8905 Basic Pressing of collar and cuffs Electrically heated buck shapes Also available as steam heated version Suitable for pre-washed or moisturized shirts Control unit for temperature and pressing time Integrated vacuum-function Central, even pressure supply Economical price / performance ratio 4

5 Pressing Equipment for Fronts and Sleeves FPD Front Placket Device Premium Fusing / Finishing of front plackets This all-purpose machine can be used either for fusing or finishing front plackets. The design of the heating plate is arranged to avoid temperature fluctuations, thus guaranteeing a stable temperature Different materials can be processed due to the precisely adjustable pressure Suction makes it easier to position the garment exactly before pressing and guarantees an optimal cooling down after pressing A clamp for bulk production at the front of the machine can hold a number of front plackets in order to work according to the water fall principle. It also helps to improve the workplace design SFD Sleeve Finishing Device Premium Pressing sleeves This machine provides a good pressing result for all kinds of sleeves due to its variable adjustment possibilities. Different materials can be process ed due to the precisely adjustable pressure The lower pressing buck can be moved sideways and oscillated. This guarantees ideal pressing of all kinds of sleeves without repositioning A laser pointer shows the exact position of the sleeve Suction makes it easier to position the garment exactly before pressing and guarantees an optimal cooling down after pressing 5

6 Shirt Finisher / Universal Finisher VEIT 8319 Basic The big advantage of this machine is its universal usability. It is made for shirts and blouses but can also be used for finishing sports jackets and coats. Finishing the complete shirt The pneumatic sleeve tensioners for short and long sleeve shirts finish the sleeves without marks. The powerful hot air fan provides enough power to finish shirts very efficiently with good quality. With the exchangeable lapel clamps the finisher can be adapted to your individual needs. Side vent fixing The automatic side vent fixing device is not only used on side vents, but is generally used for holding the shirt or smock seams. Automatic height adjustment Exact height adjustment of the tensioning unit by Belt-Drive-System controlled by photocell. Advantages: Optimal forming due to 3-D movable tensioning elements Automatic adjustment of width from XS to XXXL Belt drive for a smooth and gentle movement of the hem clamp Precise re-stretching during the finishing process Prevents damage through overstretching Integrated re-stretching function prevents wrinkles The control unit The control unit is clearly arranged and easy to handle for controlling the individual finishing steps. The hand finisher for touch up is positioned to allow fast ergonomic access. 6

7 Shirt Finisher VEIT 8326 Classic Finishing the complete shirt Touch screen control unit A clearly arranged touch screen panel shows all the important functions at a glance. The easily understandable symbols make the operation very simple. An integrated counter provides information about the output. Flexible sleeve clamps Universal use: The Shirt Finisher can be used for short and long sleeve shirts by simply pressing a button. Side vent fixing The automatic side vent fixing device is not only used on side vents, but is generally used for finishing the shirt s side seam. Retractable lapel clamp This construction reduces the height of the finisher, making loading and unloading of the garments much easier. This in turn increases productivity and together with the special form bust with integrated vacuum guarantees a consistently high finishing quality. This high-power finisher is the favourite machine for casual shirts and for shirts with a textured surface that cannot be pressed. It can also be used for classic shirts. The springloaded pneumatic sleeve tensioners for long and short-sleeved shirts finish the cuffs without leaving marks. Various garments of different sizes, shapes and materials can be finished on this machine efficiently and to the highest quality standard. Two versions are available: one with a hem circumference of cm ( inch) and one of cm ( inch). The shoulder width is in both cases adjustable between cm ( inch). An excellent price/performance ratio results in a fast amortisation of the VEIT 8326 Shirt Finisher. The unloading station improves productivity and is optionally available. Up to 100 shirts/h can be finished, depending on shirts and fabric. The adjustable re-stretching function removes even heavy wrinkles from the shirts. Advantages: The high-performance steam system of the VEIT 8326 Shirt Finisher provides excellent and reliable results even with short steam phases The powerful hot-air fan reduces fixing and drying time and thus increases productivity High-quality components ensure trouble-free operation and a long life time All parameters can be adjusted exactly to the second on the control panel Easy operation: fast training of operators The productivity can be increased by tandem operation 7

8 Shirt Pressing TwinStar HP-V4 Body Press Premium Standard Shirts Pressing of shirt body TwinStar HP-V4 Body Press for Standard Shirts HP-V4 is equipped with two dummies. While one shirt is pressed, the other one can be loaded by the operator. Due to an almost fully overlapping workcycle, efficiency is unbeatable. The HP-V4 has been a legend ever since it was built for the first time: a milestone in shirt body pressing. Due to high temperature and pressure, the fabric is smooth and wrinkle-free all over the shirt body. Touch Screen Control Designed to be simple and logical. Not only temperature and dwell time, but also features like pressure and other important parameters can be changed and saved at a time. A piece counter comes as standard. An error protocol clearly shows any misfunction to avoid longer down times. Saved programs can be named alpha numerically. The economically working oil-heated pressing plates provide a most even heat distribution, proved in more than machines sold, working day by day for more than 30 years. Breast pocket and front placket are pressed at the same time. The shoulder airbag device stretches the yoke of the shirt smoothly, to avoid any wrinkles which later could be seen after bagging. Guides are available as an option for back centre box pleats. Shoulder TwinStar Dummy Sizes Three different dummies are avai - l able, with which the HP-V4 can be equipped, depending on size, shape and fashion of the shirts to be pressed. HP-V4 Dummy 4.4 Wide Shoulder Dummy 4.4 Standard Shoulder Dummy 3.5 Medium Shoulder Shoulder 600 mm (23.6 inch) 550 mm (21.6 inch) 480 mm (18.9 inch) Bottom Bottom 440 mm (17.3 inch) 440 mm (17.3 inch) 350 mm (13.8 inch) 8

9 TwinStar HP-V4 Body Press Premium Slim Line Shirts TwinStar HP-V4 Body Press for Slim Line Shirts Specially designed dummies have been developed to match Slim Line shirts. Pressing the body of Slim Line shirts The economically working oil-heated pressing plates provide a most even heat distribution, proved in more than machines sold, working day by day for more than 30 years. Breast pocket and front placket are pressed at the same time. The shoulder airbag device stretches the yoke of the shirt smoothly, to avoid any wrinkles which later could be seen after bagging. Touch Screen Control Designed to be simple and logical. Beside temperature and dwell time, but also features like pressure and other important parameters can be changed and saved at a time. A piece counter comes as standard. An error protocol clearly shows any misfunction to avoid longer down times. Saved programs can be named alpha numerically. Shoulder 2 Shoulder 1 TwinStar Dummy Sizes Slim Line Three different dummies are available to meet the requirements for pressing those Slim Line shirts thanks to a new airbag technology in the waist area in conjunction with our new touch screen control. Waist Bottom HP-V4-SL SL 440 mm (inch) SL 470 mm (inch) SL 500 mm (inch) Shoulder (17.3) 470 (18.5) 500 (19.7) Shoulder (6.3) 175 (6.9) 190 (7.5) Waist 350 (13.8) 400 (15.7) 400 (15.7) Bottom 460 (18.1) 500 (19.7) 500 (19.7) 9

10 Shirt Pressing The shirt is placed on the dummy by the operator. The collar is turned up in order to press the entire shirt body up to the collar band. Button and buttonhole placket are pressed separately. Airbags on both sides are inflated to ensure best contact to the hot plates all over the shirt body. Shoulder airbags stretch the shirt vertically. Advantages: Consistent quality Much faster than hand ironing Better control on production No fabric damages through overheating Easy and fast training of operators Only small space required Moulded pressing plates adapt to the dummies. For best pressing results, airbags are integrated into the dummies, so that the entire shirt body will be exposed to the adjustable temperature of the oil-heated pressing plates. The entire shirt body is pressed. Construction of HP-V4 1 Moulded pressing plates 2 Airbags for exact pressing, finishing of shoulders 3 Oil-heated pressing plate Shirts with box pleats can be pressed properly with an added guide for box pleats. 3 10

11 The TwinStar System After the body is pressed, the shirt has to be buttoned, folded and bagged. All these operations can be combined within a relatively small area. VEIT KANNEGIESSER has all the accessories for a successful work flow to avoid touching the shirt too much to prevent impressions. Automatic Shirt Unloader H-EN VEIT KANNEGIESSER H-EN was designed to increase productivity of the HP-V4. After pressing, the shirt is unloaded automatically. The H-EN takes the shirt off the dummy and places it onto the conveyor system (H-TS). Advantages: H-EN can save one operator for unloading Time for the shirt to cool down No finger prints on the shirt Considerably increased productivity Small space required Transparent work flow Shirt Transfer Carousel H-TS HP-V4 H-EN H-TS Unloading area Buttoning Shirt Folding Table/s VEIT 3580, 3600, 3610 Tagging / Bagging H-TS is a conveyor system on which the pressed shirts are loaded by H-EN. H-TS is not only a storage carousel, but also used for the button ing process and for feeding the folding tables situated next to the carousel. The length of the carousel can be ordered individually to meet the number of tables needed. 11

12 Shirt Folding Stations VEIT 3580 Manual Shirt Folding Station Maximum flexibility allows folding men s, ladies and children s shirts in various styles, qualities and fabrics. The height-adjustable folding station with its adjustable accessories, shelves and left or right operation provides for an ergonomic working place. Special width of the table top and a button groove permit easy handling and an efficient placement of the shirt. The folding template can be easily shifted or adjusted (depends on unit model) for different folding sizes. VEIT Shirt Folding Tables are all equipped with the special Universal Seamless Collar Former Automatically adjusting to a wide range of shirt collar sizes Made in one single piece, it shapes and gives the final form with uniform pressure and heat avoiding marks and without damage to shirt label as it is free from heat A special long metallic band guarantees perfect finishing of the external part of the collar Electrically heated; temperature can be set adequately to the fabric on a digital controller Changing of collar shape easily possible: round oval, long oval, wide oval Folding of shirts Automatic universal collar former Manual operation for the up and down folding template Template according to the required folding sizes Digital temperature control Function by standard pedal 12

13 Shirt Folding Stations VEIT 3600 Semi-Automatic Shirt Folding Station Folding of shirts Automatic universal collar former Automatic operation for the up and down folding template in three steps for an easy folding procedure and easy unloading of the shirt without damage to the collar shape Template according to the required folding sizes Digital temperature control Pedal sequencer Piece counter Cycle select for polo shirts VEIT 3610 Semi-Automatic Shirt Folding Station with Tuck-In Device Folding of shirts Adjustable folding sizes: Length from 310 mm to 385 mm / 12.2 up to 15.2 inch Width from 205 mm up to 300 mm / 8.1 to 11.8 inch Automatic universal collar former Automatic operation for the up and down folding template in three steps for an easy folding procedure and easy unloading of the shirt without damage to the collar shape Easily adjustable template for different folding sizes, no storage of different plates necessary Tuck-In Device: to tuck in the shirt s tail into the shirt at the end of the folding process to avoid pins or clips. This function can be turned off when not required Shoulder system: to block the shirt shoulders in correct position during the folding process Digital temperature control Pedal sequencer Piece counter Special cycle for polo shirts 13

14 Collar & Cuff Pressing WA Collar Trimming & Turning Machine KFHP Blocking Press Trimming, Turning, Blocking: With this pneumatically operated machine it is possible to trim and turn collar points for one and two piece collars. The collar trimming and turning machine is a hand-controlled trimming device with pedal- controlled turning blade. Collar press for shirts. Precise pressing of collars at full length. Sharp collar point by using positive and negative templates. High productivity Precise pressing result Special features: Optimal collar points after trimming and turning important for sharp collar points Suitable for different kinds of collars without knife change Also available with additional finger protection (model WAF with finger protection) WAKF Collar Press with Trimming & Turning Device MFP Cuff Block Press Trimming, Turning, Blocking: With the collar press, blouse and shirt collars can be trimmed, turned and pressed to shape. Special features: Minimizing of handling time between trimming, turning and blocking operations High flexibility due to quick change of forms Trimming, Turning, Blocking: With this press, different kinds of cuffs can be pressed to shape, independent of sizes. This is a single head workstation to turn and press cuffs to shape. The cuff is pressed in two steps: First with the template, to maintain the shape. After that without template to avoid impressions. Overlapping operation between loading and pressing. Special features: Automatic front unloading of pressed cuffs into a compartment Quick change of templates 14

15 Technical Data Shirt finishers and presses ASP Armhole Seam Press SSP Side Seam Press Model Page Length mm (inch) Width mm (inch) Height mm (inch) (46.5) 1310 (51.6) 1580 (62.2) 450 (992) (50.4) 1110 (43.3) 1600 (63.0) 450 (992) TrioStar Collar & Cuff Press Premium (33.5) 1200 (47.2) 1950 (76.8) 380 (838) VEIT 8905 Collar and Cuff Press Basic FPD Front Placket Device SFD Sleeve Finishing Device Weight kg (Ibs) (43.3) 850 (33.5) 1790 (70.5) 1890 (74.4) 190 (418.9) (55.1) 1120 (44.1) 1600 (63.0) 420 (926) (53.2) 2540 (100) 1900 (74.8) 460 (1014) VEIT 8319 Shirt Finisher Basic (84.6) 1530 (60.2) 1720 (67.7) 195 (433) VEIT 8326 Shirt Finisher Classic (95.7) 1350 (53.1) 2530 (99.6) 290 (639) TwinStar HP-V4 Body Press TwinStar HP-V4 Body Press Slim Line Trimming, turning, blocking and creasing WA Collar Trimming & Turning Machine (92.3) 1135 (44.7) 1745 (68.7) 1325 (2915) (27.6) 520 (20.5) 780 (30.7) 30 (66) KFHP Blocking Press (27.6) 650 (25.6) 1150 (45.3) 137 (302) WAKF Collar Press with Trimming & Turning Device MFP Cuff Block Press AB-50 Sleeve Vent Creaser TUP-2 Pocket Press with 2 Stations VB-860 Edge Creaser Shirt folding tables VEIT 3580 Manual Shirt Folding Station VEIT 3600 Semi-Automatic Shirt Folding Station VEIT 3610 Semi-Automatic Shirt Folding Station *) working height **) total height (37.4) 820 (32.3) 1350 (53.2) 165 (364) (27.6) 900 (35.4) 1180 (46.5) 128 (282) (27.0) 650 (25.6) (48-60) 100 (221) (30.7) 1000 (39.37) 1200 (47.2) 140 (309) (49.2) 750 (29.5) (67-73) 220 (485) (53.1) 650 (24.6) 880 (34.6)-1080 (42.5) * 1360 (53.5) ** (53.1) 650 (24.6) 880 (34.6) 1080 (42.5) * 1360 (53.5) ** (63.0) 900 (35.4) 880 (34.6) 1080 (42.5) * 1500 (59.1) ** 80 (176) 80 (176) 85 (187) Subject to alterations. All specifications have been made to the best of our knowledge. 15

16 Technical Data Model Shirt finishers and presses ASP Armhole Seam Press SSP Side Seam Press Steam Consumption kg/h (lbs/h) Working Air Pressure bar (Ibs) Air Consumption in l/min (cub.ft/min) Connected Load kw/ Volt/ Hz Productivity (h) approx. 5-6 (80-87) 180 (6.4) 2.4 / 230 / seams 5-6 (80-87) 180 (6.4) 3.6 / 230 / seams TrioStar Collar & Cuff Press Premium 6 (87) 183 (6.5) 1.5 / 230/ collar/cuffs VEIT 8905 Collar and Cuff Press Basic FPD Front Placket Device SFD Sleeve Finishing Device 8-10 (17-22) 1) - 2) 6 (87) 63 (1.3) 0.9 / 230 / ) 3.3 / 400 / ) 90 collar/cuffs 6 (87) 184 (6.5) 2.65 / 400/ shirts 6 (87) 80 (2.8) / 400 / shirts VEIT 8319 Shirt Finisher Basic 30 (66) 6 (87) 3 (0.1) 2.6 / 400 / shirts VEIT 8326 Shirt Finisher Classic 30 (66) 6 (87) 10 (0.4) 2.7 / 400 / shirts TwinStar HP-V4 Body Press TwinStar HP-V4 Body Press Slim Line 6.5 (92) 120 (4.2) 90 (3.2) 21.5 / 400 / shirts shirts Trimming, turning, blocking and creasing WA Collar Trimming & Turning Machine 4 (57) 3 (0.1) 380 collars KFHP Blocking Press 6 (87) 30 (1.1) 2,5 / 230 / collars WAKF Collar Press with Trimming & Turning Device MFP Cuff Blcok Press AB-50 Sleeve Vent Creaser TUP-2 Pocket Press with 2 Stations VB-860 Edge Creaser Shirt folding tables VEIT 3580 Manual Shirt Folding Station VEIT 3600 Semi-Automatic Shirt Folding Station VEIT 3610 Semi-Automatic Shirt Folding Station 1) Steam heated 2) Electrically heated 6 (87) 36 (1.3) 2,5 / 230 / collars 6 (87) 30 (1.1) 1,2 / 230 / cuffs 6 (87) 11 (0.4) 1,5 / 230 / sleeve vents 6 (87) 18 (0.6) 1.2 / 230 / pockets 6 (87) 36 (1.3) 2 / 230 / front plackets 5-6 (80-87) 1 (0.04) 0.1 / / shirts 5-6 (80-87) 1 (0.04) 0.1 / / shirts 5-6 (80-87) 1 (0.04) 0.1 / / shirts 16

17 Edge and Pocket Creasing AB-50 Sleeve Vent Creaser Creasing and pressing of left and right sleeves vent. Every sleeve vent is precisely pressed. Thanks to a laser pointer, stripes and checks of various fabrics can be processed accurately. Special features: Accurate folding of left and right sleeves vent Laser pointer for stripes and checks Height adjustment of the machine stand TUP-2 Pocket Press with two Stations The TUP-2 creases all types of pockets for shirts, blouses, working clothes and trousers. The electro-pneumatic workstation is equipped with two loading and creasing stations, each individually controlled. The machine is therefore used for overlapping operation with only one operator. Special features: Handling time is considerably reduced and quality is improved compared to sewing pockets without edge creasing and to edge creasing with irons Two different pocket types can be pressed in overlapping operation Pocket forms can be produced according to customer s requirements VB-860 Edge Creaser This machine enables the user to crease the front placket of a shirt once or twice in one operation. But not only front plackets can be creased, also sleeves of shortsleeved shirts, pocket tops, etc. Creasing and pressing at the same time. Thanks to a laser pointer, striped or checked fabric can be placed accurately. Different placket widths can be set easily. 1 2 With this machine the front placket of a shirt can be produced in two ways: 1 front placket creased once 2 front placket creased twice Also suitable for creasing other parts like pocket tops, sleeves, etc. Special features: Different folding methods Recommended for stripes and checks Height adjustment of the machine stand 17

18 Pressing for Excellence Why you can rely on the VEIT-Group For over 50 years, our customers requirements and challenges have been our driving force to press for excellence. For decades, world famous brands in the German and international garments industry have placed confidence in the innovative, high quality products and services offered by the VEIT-Group. Our experts consult and partner with you in finding the best possible solution for your project needs, whether you require individual machines or a complete product line. Your local sales agent: We look forward to serving you! VEIT GmbH Justus-von-Liebig-Str. 15 D Landsberg/Lech Germany Tel. +49 (8191) Fax +49 (8191) info@veit.de BRISAY-Maschinen GmbH Mittelweg 4 D Grossostheim-Ringheim Germany Tel. +49 (6026) Fax +49 (6026) info@brisay.de Prompt delivery and professional installation of our machines and systems go hand in hand with premium training, through which we equip your staff with the skills necessary to achieve the highest possible production. Worldwide 24-Hour Service Hotline Our service technicians are always available, around the world and around the clock, maximizing continuous production. VEIT GmbH GTT Branch Valdorfer Str. 100 D Vlotho Germany Tel. +49 (5733) Fax +49 (5733) info@veit-kannegiesser.de Subject to alterations. All specifications have been made to the best of our knowledge. Printed in Germany. Info No. 36/0511