MobileCrimp Crimper Die Selection Table For MegaCrimp. MobileCrimp. Die Sets (ordered separately) Digital Dial Control
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1 MobileCrimp 4-20 Crimper This lightweight, versatile crimper is powerful enough to crimp up to 1-1/4" four spiral-wire hose Weighing approximately 57 pounds, this new field crimper combines the latest crimping technology with oldfashioned toughness and durability. Digital Dial Control Just dial in appropriate crimp setting and hold the start button until light comes on and buzzer sounds, then release. Ability to lock-in setting operate on two "AAA" batteries. Product Number: Accessories MobileCrimp 4-20 Die Selection Table For MegaCrimp (G25) Couplings Sizes Type 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1-1/4" M3K MC21 or MC31 MC22 or MC32 MC33 MC34 MC35 MC37 M2T MC21 or MC31 MC22 or MC32 MC33 MC34 MC35 MC37 G1 MC21 or MC31 MC22 or MC32 MC33 MC34 MC35 MC37 MC39 G2 MC21 or MC31 MC22 or MC32 MC33 MC34 MC35 MC37 MC39 For other hose and coupling configurations, reference or Gates crimp data manual. Product Number Crimper-to-Pump Male Quick Disconnect Crimper-to-Pump Female Quick Disconnect For GlobalSpiral (G20) Couplings Sizes Type 3/8" 1/2" 5/8" 3/4" 1" 1-1/4" EFG6K MC33 MC33 MC35 MC35 MC37 EFG5K MC33 MC33 MC35 MC35 MC37 EFG4K MC33 MC33 MC35 MC35 MC37 MC39* *MGS (G21 series) couplings only. Die Set MC21/MC31 MC22/MC32 MC33 MC34 MC35 MC37 MC39 Product No / / Product Information Specialized Mining Specialized Mining Couplings, Adapters and Accessories Standard Hydraulic Equipment Belts Powering Progress. 89
2 EQUIPMENT Product Information Specialized Mining Specialized Mining Couplings, Adapters and Accessories MobileCrimp 4-20 Power Sources Wide selection of pumps to match all your power needs. Shop Air Pump Works off standard shop air (90 psi). Economical, convenient and versatile for use wherever 90 psi compressed air is available. Product Number: Weight: 10 lbs. Hand Pump No power source needed. Economical, convenient and portable for use anywhere. Make factory-quality assemblies in the field to minimize downtime. Product Number: Weight: 25.6 lbs. 1/2 HP 115 Volt AC Pump Medium speed. Economical. Recommended for a stationary or mobile application. Product Number: Weight: 32 lbs. Standard Hydraulic 1-1/2 HP 115 Volt AC Pump High speed. Recommended for stationary applications only. Product Number: Weight: 108 lbs. Equipment Belts 1/4 HP 12 Volt DC Pump Mobile operation, runs on standard 12 volt car/truck battery or a 12 volt portable battery pack. Ideal for tough jobs in the field. Product Number: Weight: 20.5 lbs. 90 Gates Corporation
3 Power Crimp 707 Gates Power Crimp 707 is the most precise, yet simplest crimper made. It was the first crimper with electronic digital readout to indicate gauge setting. The toughest part about using the 707 is pushing a button. It takes just a few seconds to make factoryquality hose assemblies. Crimps most hydraulic hoses from low pressure return lines to extremely high pressure spirals, from 3/16" to 1-1/4" I.D. Crimps straight and bent tube couplings, plus 45 and 90 block types. Can also be adapted for use as a power swager. Power Crimp 707 Die Selection Table Power Crimp Power Source The flows of two fixed displacement pumps are combined to deliver a high volume of oil at low pressure for fast transversion. Product Number: Standard PC707 without die sets wired for 115 volts (includes die backup ring and a notched cone). Production Rate: 100 assemblies per hour (using 1/2" I.D. two-wire straight thread assemblies). Dimensions: 13" wide by 12" deep by 26-1/2" high. Weight: 188 lbs. PC V Converter Kit Converts crimper and pump Product Number: For MegaCrimp (G25) Couplings For GlobalSpiral (G20) Couplings Sizes Type 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1-1/4" M3K 721 or or M2T 721 or or G1 721 or or G2 721 or or For other hose and coupling configurations, reference or Gates crimp data manual. Die Set 721/ / * 739* Product No / / * Must Use No-Notch Die Cone. Die Cones: No-Notch Product Number: Notched Product Number: Sizes Type 3/8" 1/2" 5/8" 3/4" 1" 1-1/4" EFG6K EFG5K EFG4K Product Number: (115 volt, 30 amp, circuit, 1 h.p., 60 cycles) Dimensions: 12" wide by 25" deep by 12" high. Weight: 70 lbs. Maximum Working Pressure: 4,900 psi. PC V Converter Kit Converts crimper and pump Product Number: Product Information Specialized Mining Specialized Mining Couplings, Adapters and Accessories Standard Hydraulic Equipment Belts Powering Progress. 91
4 Specialized Mining Couplings, Adapters and Accessories Specialized Mining Product Information EQUIPMENT SC32 Crimper The Gates SC32 crimper is a versatile, easy-touse, economical machine suitable for a hardworking shop environment. It is offered in 110V and 220V single phase versions to match the shop power supply. This rugged crimper is designed for continued use to meet day-to-day shop and counter needs for crimps on hoses up to 1-1/4" I.D. with occasional crimps for larger assemblies up to 2", 6-spiral hose. Product Number: Wired for 220 Volts with 2 HP electric pump Product Number: Wired for 110 Volts with 1 HP electric pump Dimensions: 16.5" W x 32" D x 29" H Max. Rated Working Pressure: 10,000 psi Max. Crimping Force: 80 tons Weight: 275 Pounds Warranty: 2 Years SC32 Die Selection Table For GlobalSpiral (G20) Couplings For GSP & GSH Couplings Sizes Type Î Ê { Ê x Ê 3/8" 1/2" 5/8" 3/4" Sizes 1" ÇÎÇÊ ÇÎÇÊÊ ÇÎÇÊÊÊ Type È ÊÊ x Ê Î Ê Ê Ó Ê 1 1/4" p p ÇÎ For MegaCrimp (G25) Couplings Equipment Standard Hydraulic 1/4" 3/8" 1/2" ÇÓ Ê ÀÊÇÎ Ê ÇÓÓÊ ÀÊÇÎÓÊ 721 or or or or or or " p Î { Î Î Î Î Î Ó For other hose and coupling configurations, reference or Gates crimp data manual. Sizes Type Î Ê M2T G1 G2 1-1/2" - ÎÓ Î Ê - ÎÓ Î Ê - ÎÓ Î Ê - ÎÓ Î ä Ê - ÎÓ Î ä Ê 5/8" ÇÎ{Ê /4" " ÇÎÇÊ /4" p Die Set SC32-21/31 SC32-22/32 SC32-33 SC32-34 SC32-35 SC32-37* SC32-39* Product No / / Die Set SC32-310L1 SC SC SC SC Product No Î ä ÊÃÕ«iÀÃi`iÃÊÎ äê` i Belts * Must Use No-Notch Die Cone. 92 Gates Corporation
5 GC32-XD Crimper The new GC32-XD crimper from Gates crimps every hose and coupling in our hydraulics catalog fast. The open crimper head accommodates any Gates hose construction or coupling configuration, including 2-1/2" Global MegaVac return lines. And it makes them at a rate that's twice as fast as the Gates OmniCrimp 21 crimper, which the GC32-XD is replacing. Internally, the GC32-XD uses a unique cloverleaf* design that simply produces a better crimp. Unlike standard annular head configurations, Gates exclusive cloverleaf design reinforces the piston so the dies move smoother for more consistent crimps without any taper in the crimp OD. GC32 -XD Crimper For GlobalSpiral (G20) Couplings Sizes Type 3/8" 1/2" 5/8" 3/4" 1" 1-1/4" EFG6K L G5K L C12M For MegaCrimp (G25) Couplings Sizes Type 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1-1/4" M3K or or M2T or or G or or G or or For other hose and coupling configurations, reference or Gates crimp data manual. Die Set Product No Die Set L Product No Die Set Product No Die Set Product No Die Set Product No Die Set Product No Product Number: Dimensions: 37" high by 23" wide by 19-1/2" deep Weight: 660 lbs. Motor: 5 hp Pump: 2-stage Power Source: V, Hz, 1 phase and 20 Amps Maximum Operating Pressure: 470 tons Stand: (Optional): 25-1/2" high by 31-3/4" wide by 16-1/2" deep (height adjustable) *Patent pending Rack and stand sold separately For GSP & GSH Couplings Sizes Type 1-1/2" 2" EFG6K EFG5K EFG3K G1H (L) G2H (L) For LifeGuard Sleeving 1/4" 3/8" 1/2" /8" 3/4" 1" Product Information Specialized Mining Specialized Mining Couplings, Adapters and Accessories Standard Hydraulic Equipment Belts Powering Progress. 93
6 EQUIPMENT Product Information Specialized Mining GC96 Crimper The GC 96 crimper is capable of crimping 2" 6 wire and up to 6" ID industrial hose. This crimper allows distributors to make reliable and professional looking assemblies providing more value to the end user. The large crimper head allows industrial hose assemblies to be made with a variety of terminations using crimpable ferrules and sleeves. The GC96 crimper has additional versatility since in conjunction with optional spacer dies and GC32-XD dies; it can make Gates hydraulic hose assemblies also. Product Number: Dimensions: 31" high by 32" wide by 16" deep Weight: 650 lbs. Power Source: V, Hz, single phase and 20 amps Capability: 1/4" 2" Hydraulic hose 2-1/2" 4" Industrial hose 5" 6" Industrial hose up to and including 100 PSI WP Specialized Mining Couplings, Adapters and Accessories GC96 Crimper For GlobalSpiral (G20) Couplings Sizes Type 3/8" 1/2" 5/8" 3/4" 1" 1-1/4" EFG6K L G5K L C12M For MegaCrimp (G25) Couplings Sizes Type 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1-1/4" M3K or or M2T or or G or or G or or For other hose and coupling configurations, reference or Gates crimp data manual. For GSP & GSH Couplings Sizes Type 1-1/2" 2" EFG6K EFG5K EFG3K G1H (L) G2H (L) For LifeGuard Sleeving 1/4" 3/8" 1/2" /8" 3/4" 1" Standard Hydraulic Equipment Belts Die Set Product No Die Set L Product No Die Set Product No Die Set Product No Die Set Product No Die Set Product No Gates Corporation
7 xxx xxxxx xxx PolarSeal Portable Crimper II Product Number: Gates portable PolarSeal Crimper II is a hand-operated hose crimping machine specifically designed for crimping Gates PolarSeal couplings and is intended for use with Gates PolarSeal refrigerant hose. Standard dies included will crimp 5/16" (-6 Black), 13/32" (-8 Blue), 1/2" (-10 Green) and 5/8" (-12 Clear) sizes. Features: Portable hand operation, easy to change over from size to size. Heavy-duty construction for use with air impact wrenches. Crimps two-braid dimension or nylon barrier hose. OE-style bubble crimp. Quick-change dies, no tools required to change sizes. Capable of crimping underhood air conditioning applications. Includes four color-coded die sets for crimping two-braid barrier hose. Removable die holder accommodates complicated shapes. Color-coded, urethane encased dies. Unit can be bench-mounted. Shipped in a custom carrying case with instructions. No electrical requirements. PolarSeal II Pliers The PolarSeal II pliers are used to crimp the clamps on PolarSeal II couplings. The ratcheting pliers will not release until the crimp is complete guaranteeing a proper seal. The straight jaw pliers are used when there are no obstructions to hinder crimping. The notched jaw pliers are for use in tight quarters. Use the side or the front of the pliers to complete the crimp. Vertical Hydraulic Cabinet Rack up sales and get organized at the same time with a new vertical' hydraulic hose cabinet from Gates. Product Number: Six narrow and two wide slots to stock a variety of hydraulic hoses. Designed to support one hydraulic coupling cabinet on top for maximum efficiency. Optional choice for use as cabinet base with maximum of one fourdrawer cabinet. Shown with four-drawer cabinet (purchase separately as Product No ). Ratcheting Pliers Product Number: Straight Jaw Pliers Product Number: D(2/95) Portable Crimper Hydraulic Reel Rack This sturdy and convenient rack stores three reels of hose. Product Number: Dimensions: 30" deep by 28" wide by 72" high (2/95) Notched Jaw Pliers Product Number: Product Information Specialized Mining Specialized Mining Couplings, Adapters and Accessories Standard Hydraulic Equipment Belts Powering Progress. gates.com/mining 95
8 EQUIPMENT Product Information Specialized Mining Hydraulic Coupling Cabinet Customized to fit all your needs! Now even more versatile, these easy-to-assemble units are compactly designed to give you years of reliable service. by product number for easy customization. 1 2 MobileCrimp 4-20 Pre-drilled holes in mounting shelf (item #2 below) allows easy mounting of either the Positive Stop or Digital Dial MobileCrimp 4-20 crimper. Safety Hints: must: (item #2 below) Mounting Shelf for MC 4-20 Crimper Product No Specialized Mining Couplings, Adapters and Accessories Standard Hydraulic Coupling Cabinet with Four Sliding Shelves (Two Shown) Product No Shelves slide out for easy access and can hold a combination of ten 3-1/2" wide bin boxes or five 7" wide bin boxes. Unit can be stacked and bolted together as shown in illustration. Each measures 41" wide by 21" high by 12" deep. Safety Hint: Stationary Legs (Shown) Product No Allows for precise leveling. He avy-duty Caster Leg Set (Not Shown) Product No Set consists of four heavy-duty casters, two of which can be locked. Bin Boxes Order separately in whatever combination best fits your needs. Dividers come with each bin box. Each bin box has slots to allow for maximum utilization. Description Product No. Ten 3.5" wide bins with 30 dividers Five 7" wide bins with 15 dividers Three dividers for 3.5" wide bin box Four dividers for 7" wide bin box Two-Drawer Coupling Cabinet Product No This two-drawer cabinet is ideal to add nylon air brake tubing couplings to your hydraulic inventory. This cabinet can be stacked and bolted together with your existing hydraulic cabinet. Uses the same bin boxes as listed above. Measures 41" wide by 11" high by 12" deep. 4 When assembled, the typical combination of two four-shelf coupling cabinets and stationary leg set as shown measures 48" high by 41" wide by 12" deep. 5 Belts Equipment 96 Gates Corporation
9 FOR SAFETY S SAKE Work Bench Product Number: Dimensions: 36" wide by 24" deep by 36" tall This new hydraulic work bench is ideal for holding either the Power Crimp 707 or MobileCrimp 4-20 crimpers as well as hydraulic saws. The lower shelf can be used for storage or as shown with the pump. It is made of an angle iron frame construction with a high-density fiberboard top and welded 13-gauge steel lower shelf. All hardware is included to allow for easy assembly in about 10 minutes. Hydraulic Coupling Bin Product Number: The 24-bin cabinet is constructed of heavy gauge steel. Cabinet measures 34" wide by 24" high by 12" deep. Excellent for storing large 1-1/4" to 2" I.D. couplings. Coupling Bin Boxes Bin boxes for hydraulic couplings. Corrugated cardboard design gives extra strength. Includes four dividers per box. Product Number: Measures: 5" wide by 4-1/2" high by 11" deep. Product Number: Measures: 7-1/2" wide by 4-1/2" high by 11" deep. Gates Cutter Model 2-24 For two-wire braid hose through 1-1/2" ID. Product Number: Clean Easy Cuts Safe Operation FEATURES: Cuts up to 1-1/2" I.D. two-wire braid reinforced hose. Designed to operate on standard 20 amp service. Reversible 8" scalloped-edge, high-speed steel blade with 5/8" bore can be sharpened. Radius hose feed into blade for safety and reduced friction. Inner blade guard for safe operation. Power Source: 1-1/2 HP (2.6 HP Peak), 115V, 60 Hz., 15 Amp motor with power cord and plug. Dimensions: 13" wide by 24" length by 17" high. Weight: 65 lbs. Replacement Blade Product Number: Product Information Specialized Mining Specialized Mining Couplings, Adapters and Accessories Standard Hydraulic Equipment Belts Powering Progress. 97
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