30RB/RQ 039S-160S Air-Cooled Liquid Chiller Reversible Air-To-Water Heat Pump

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1 0RB/RQ 09S60S AirCooled Liquid Chiller Reversible AirToWater Heat Pump 0RB: Nominal cooling capacity: RQ: Nominal cooling capacity: 8.0. Nominal heating capacity:

2 Carrier China Carrier Corporation is a subsidiary of the United Technologies Corp. (UTC), which ranks the 0th in Fortune Top 00 in 0 and has its operations in aerospace and building systems industries all over the world. From the time the founder Dr. Carrier invented the first system of modern air conditioning in 90, Carrier has been the world leader in the air conditioning industry with its products and system solutions supplied to numerous famous buildings, and up to now, the network of distribution cover more than 70 countries all over the world. In 0, Carrier ranked top in the HVAC industry field with its sales revenue of US $ billion. In China, there are 6 Carrier factories which have more than 00 employees. As the worldclass factory, Carrier has a number of technically advanced production lines, manufacturing commercial and residential chillers, compressors and airside products. A wide range of products are able to meet diversified requirements of different customers. The global R&D center located in Shanghai has the capability of developing several major projects in the same time, with many advanced technical patents awarded to support Carrier stay most competitive in terms of technology advantage in the HVAC industry. In 998, Time magazine named Dr. Carrier one of its 0 most influential builders and titans of the 0 th century.

3 Features The new generation of Aquasnap Puron liquid chillers/airtowater heat pumps was designed for commercial (air conditioning of offices, hotels etc.) or industrial (lowtemperature process chillers etc.) applications. Benefits Standard unit with hydronic module including all necessary hydronic components, easy and fast installation to save time, space and money. Low operating sound with no intrusive lowfrequency noise, creates a better working/living environment. Environment sound refrigerant HFC40A of zero ozone depletion potential. Electronic expansion valve (EXV) utilization, several compressors connected in parallel lead to more economical operating cost. Exceptional endurance tests ensure superior reliability for minimizing chiller downtime. Economical operation Increased energy efficiency at part load The refrigerant circuit includes several compressors connected in parallel. At part load, around 99% of the operating time, only the compressors that are absolutely necessary operate. The electronic expansion device (EXV) allows operation at a lower condensing pressure (EER, COP and ESEER optimization). Dynamic superheat management for better utilization of the evaporator heat exchange surface. Defrost cycle optimization (0RQ). Reduced maintenance costs Maintenancefree scroll compressors. Fast diagnosis of possible incidents and their history via the ProDialog Plus control. HFC40A refrigerant is easier to use than other refrigerant blends. Quiet operation Compressors Lownoise scroll compressors with low vibration level. The compressor assembly is installed on an independent chassis and supported by antivibration mountings. Dynamic suction and discharge piping support,minimizing vibration transmission (Carrier patent). Condenser section Vertical condenser coils. Protection grilles on antivibration mountings to protect the heat exchanger against possible shocks. Lownoise latestgeneration Flying Bird IV fans (Carrier patent), made of a composite material are now even quieter and do not generate intrusive lowfrequency noise. Rigid fan installation for reduced startup noise (Carrier patent).

4 Environmental care Ozonefriendly HFC40A refrigerant Chlorinefree refrigerant of the HFC group with zero ozone depletion potential. Highdensity refrigerant, therefore less refrigerant required. Very efficient gives an increased energy efficiency ratio. Leaktight refrigerant circuit Brazed refrigerant connections for increased leaktightness. Reduction of leaks due to reduced vibration levels and elimination of capillary tubes (TXVs). Verification of pressure transducers and temperature sensors without transferring refrigerant charge. Integrated hydronic module Centrifugal fixed speed water pump Single or dual pump (as required) with operating time balancing and automatic changeover to the backup pump if a fault develops. Water filter protecting the water pump against circulating debris. Highcapacity membrane expansion tank ensures pressurization of the water circuit. Thermal insulation and frost protection down to 0, using an electric resistance heater. Physical features The unit has a small footprint and a low height (0 mm) allowing it to blend in with any architectural styles. The unit is enclosed by easily removable panels, covering all components (except condensers and fans). Simplified electrical connections A single power supply point without neutral. Main disconnect switch with high trip capacity. Transformer for safe 4 V control circuit supply included. Fast commissioning Systematic factory operation test before shipment. Quicktest function for stepbystep verification of the instruments, electrical components and motors. Easy and fast installation Superior reliability Stateoftheart concept Cooperation with specialist laboratories and use of limit simulation tools (finite element calculations) for the design of the critical components, e.g. motor supports, suction/discharge piping etc. Exceptional endurance tests Corrosion resistance tests in salt mist in the laboratory. Accelerated ageing test on components that are submitted to continuous operation: compressor piping,fan supports. Transport simulation test in the laboratory on a vibrating table. 4

5 ProDialog Plus Control ProDialog Plus combines intelligence with operating simplicity. The control constantly monitors all machine parameters and precisely manages the operation of compressors, expansion devices, fans and of the evaporator water pump for optimum energy efficiency. Userfriendly interface The new backlighted LCD interface includes a manual control potentiometer to ensure legibility under any lighting conditions. The information is in clear text and can be displayed in English. Unit uses intuitive treestructure menus, similar to the Internet navigators. They are userfriendly and permit quick access to the principal operating parameters: number of compressors operating, suction/discharge pressure, compressor operating hours, set point, air temperature, entering/leaving water temperature. Advanced control function Unit provides different control mode including LOCAL/REMOTE/CCN. Remote control function including: Unit ON/OFF, dual set point control, demand limit control, user safety interlock, water pump control, operation indication, circuit alarm and alert etc. Enable automatic reset of leaving water temperature according to return water temperature or outside air temperature to ensure optimum energy efficiency. Control algorithm prevents excessive compressor cycling and permits reduction of the water quantity in the hydronic circuit (Carrier patent). Automatic compressor unloading in case of abnormally high condensing pressure. If an abnomal incident occurs (e.g. fouled condenser coil, fan failure), Aquasnap continues to operate, but at reduced capacity. Powerful diagnostics A quick test of all unit components and control points to verify the correct operation of every switch, circuit breaker, contactor etc. at the start of the chiller. Realtime monitor all the operation parameter, and alarm when necessary. Control system is facilitated with RS48 serial communication port for remote diagnosis or special diagnosis tools. Sufficient safety measures Password protection in case of mishandling. Unit is protected against: compressor reverse, low chilled water temperature, high/low refrigerant pressure, excessive current, motor overload. Group control Master/slave control of two chillers operating in parallel with operating time equalization and automatic changeover in case of a unit fault. Communication with other Building Management System (BMS) by selecting BacNet/JBus/LonTalk gateway.

6 Technical Specifications Performance data 0RB 09S 060S 080S 00S 0S 60S Nominal cooling capacity* Compressor power input EER / Operating weight Standard unit with fixed speed single pump Unit with fixed speed dual pump Unit without hydronic module Refrigerant HFC40A Circuit A Circuit B 6.0 Compressor Hermetic scroll compressors, 48.r/s Circuit A Circuit B Number of capacity stages 4 Minimum capacity % Control ProDialog Plus Condenser Grooved copper tubes and aluminium fins Fans Axial Flying Bird IV with rotating shroud Quantity Total air flow I/s Fan speed rpm Evaporator Brazed plate heat exchanger Water volume I Nominal water flow rate l/s Unit internal water pressure drop Max. waterside operating pressure without hydronic module Hydronic module Water pump Water head external to chiller Pump, Victaulic screen safety valve,expansion tank,purge valves etc. Horizontal singlestage centrifugal pump Single pump at nominal water flow rate Dual pump at nominal water flow rate Expansion tank I Max. waterside operating pressure with hydronic module Water connection Victaulic Diameter DN0 DN0 DN0 DN6 DN6 DN6 Electrical data Main power supply VPh0Hz Control power supply Via internal transformer Nominal unit operating current draw A Maximum operating current draw A Maximum startup current A Total fan power input Pump power input (single pump) Pump power input (dual pump) * Nominal cooling mode evaporator entering/leaving water temperature /7, outside air temperature Evaporator fouling factor 0.08m²K/. 6

7 Technical Specifications Performance data 0RQ Nominal cooling capacity* Compressor power input, cooling mode EER Nominal heating capacity* Compressor power input, heating mode COP Operating weight Standard unit with fixed speed single pump Unit with fixed speed dual pump Unit without hydronic module Refrigerant Circuit A Circuit B Compressor Circuit A Circuit B Number of capacity stages Minimum capacity Control Air heat exchanger Fans Quantity Total air flow Fan speed Water heat exchanger Water volume Nominal water flow rate,cooling mode Nominal water flow rate,heating mode Nominal pressure drop, cooling mode Nominal pressure drop, heating mode Max. waterside operating pressure without hydronic module Hydronic module Water pump Water head external to chiller Single pump at nominal water flow rate,cooling mode Dual pump at nominal water flow rate,cooling mode Single pump at nominal water flow rate,heating mode Dual pump at nominal water flow rate,heating mode Expansion tank Max. waterside operating pressure with hydronic module Water connection Diameter Electrical data Main power supply Control power supply Nominal unit operating current draw Maximum operating current draw Maximum startup current Total fan power input, cooling mode Total fan power input, heating mode Pump power input (single pump) Pump power input (dual pump) / / % I/s rpm I l/s l/s I A A A 09S S HFC40A Hermetic scroll compressors, 48.r/s 0 0 ProDialog Plus Grooved cooper tubes and aluminium fins Axial Flying Bird IV with rotating shroud Brazed plate heat exchanger Pump,Victaulic screen filter,safety valve,expansion tank,purgevalves etc DN Horizontal singlestage centrifugal pump DN S S Victaulic DN0 DN6 VPh0Hz Via internal transformer S DN S DN * Nominal cooling mode evaporator entering/leaving water temperature /7, outside air temperature ; Nominal heating mode water heat exchange entering/leaving water temperature 40/4, outside air temperature 7 ; Water heat exchanger fouling factor 0.08m²K/. 7

8 8 Cooling Capacities, 0RB09S~60S Legend: LWT leaving water temperature CAP cooling capacity COMP compressor power input FLOW water flow Application data: Standard units, refrigerant: HFC40A Evaporator temperature rise: Fouling factor: 0.08 m²k/ Outside air temperature CAP COMP FLOW I/s CAP COMP FLOW I/s CAP COMP FLOW I/s CAP COMP FLOW I/s CAP COMP FLOW I/s Model 09S 060S 080S 00S 0S 60S 09S 060S 080S 00S 0S 60S 09S 060S 080S 00S 0S 60S 09S 060S 080S 00S 0S 60S 09S 060S 080S 00S 0S 60S LWT

9 Operating Range, 0RB09S~60S Cooling mode Evaporator Entering water temperature at startup Leaving water temperature during operation Entering/leaving water temperature difference Condenser Outdoor air temperature* Minimum 7. K Minimum 0 Maximum 0 0 0K Maximum 48 * Maximum outside temperature: For transport and storage of the 0RB/RQ units the minimum and maximum allowable temperatures are 0 and +48 It is recommended that these temperatures are used for transport by container. Operating range Outside air temperature, o C Evaporator leaving water temperature Full load Minimum load 9

10 Operating Range, 0RQ09S~60S Cooling mode Water heat exchanger (Evaporator) Entering water temperature at startup Leaving water temperature during operation Entering/leaving water temperature difference Air heat exchanger (Condenser) Outdoor air temperature* Minimum 7. K Minimum 0 Maximum 0 0 0K Maximum 48 * Maximum outside temperature: For transport and storage of the 0RB/RQ units the minimum and maximum allowable temperatures are 0 and +48. It is recommended that these temperatures are used for transport by container. Heating mode Water heat exchanger (Condenser) Entering water temperature at startup Leaving water temperature during operation Entering/leaving water temperature difference Air heat exchanger (Evaporator) Outdoor air temperature * Min during part load operation Minimum 8 K Minimum 0 * Maximum 0 0K Maximum 40 Operating range cooling mode Operating range heating mode Outside air temperature, Leaving water temperature, Evaporator leaving water temperature, Outdside air temperature, Full load Full load Minimum load Minimum load 0

11 Options & accessories Options No. Description Advantages Use Blygold PoluAl 00B Coils with factoryapplied Blygold Polual treatment Improved corrosion resistance, recommended for heavy marine and industrial environments 0RB0960S Gold Fins 00A Fins made of pretreated aluminium (polyurethane and epoxy) Improved corrosion resistance, recommended for light marine environments 0RB0960S Super low noise 0LS Acoustic compressor enclosure and low speed fans Super low operating noise 0RB0960S 0RQ0960S Soft starter 0 Electronic compressor starter Reduced compressor startup current 0RB09S080S 0RQ09S078S Winter operation 08 Fan speed control by frequency inverter Stable operation between 0 and 0 outdoor air temperature 0RB09S080S Fixed speed dual pump hydronic module 6C Provide fixed speed dual pumps of 00KPa external pressure Easy and fast installation, operating safety 0RB0960S 0RQ0960S Unit without hydronic module 6D Flexible for customer to purchase and install the water components by themselves 0RB0960S 0RQ0960S JBus gateway 48B Twodirectional communication board with JBus protocol East connection by communication bus to a building management system 0RB0960S 0RQ0960S BacNet gateway 48C Twodirectional communication board with BacNet protocol East connection by communication bus to a building management system 0RB0960S 0RQ0960S LonTalk gateway 48D Twodirectional communication board with LonTalk protocol East connection by communication bus to a building management system 0RB0960S 0RQ0960S

12 Dimensions/Clearances 0RB09S~080S/0RQ09S078S Legend: All dimensions are given in mm Control box Water outlet Water inlet Required clearances for air entry Recommended space for maintenance Air outlet do not obstruct Power supply inlet

13 Dimensions/Clearances 0RB00S~60S/0RQ00S60S Legend: All dimensions are given in mm Control box Water outlet Water inlet Required clearances for air entry Recommended space for maintenance Air outlet do not obstruct Power supply inlet

14 Multiple Chiller Installation Wall Wall Note: If the height of wall exceeds m, please contact local Carrier Sales & Service Corporation. Multiple Chiller Installation Square hole 00x00 F Unit's footprint P P F Section F F Note: 4 foot screws Mx0 B D Square hole 00x P P4 C A Section F F Note: 4 foot screws M6x0 Models A Dimensions (mm) Weight distribution () B C D P P P P4 Operating weight 0RB09S RB060S RB080S RB00S RB0S RB60S RQ09S RQ060S RQ078S RQ00S RQ0S RQ60S

15 Hydronic Connections Legend: Components of the unit and hydronic module Victaulic screen filter Expansion tank Safety valve 4 Water pump Purge valve and pressure tap 6 Pressure gauge 7 System air vent 8 Flow switch 9 Flow control valve 0 Brazed plate heat exchanger Evaporator frost protection heater Temperature sensor Installation components Air vent 4 Flexible connection Check valve 6 Shutoff valve 7 Pressure gauge 8 Frost protection bypass valve (must have when shutoff valves [6] are closed during winter) 9 Charge valve 0 Evaporator water inlet Evaporator water outlet Chiller water inlet Chiller water outlet 4 Customer water connections (provided with chiller) Temperature probe well 6 System drain valve

16 Unit Internal Water Pressure Drop Pressure drop, Water flow rate,l/s 0RB09S/0RQ09S 0RB060S/0RQ060S 0RB080S/0RQ078S 4 0RB00S/0RQ00S 0RB0S/0RQ0S 6 0RB60S/0RQ60S Available Static System Pressure 70 0 Available static pressure, Water flow rate,l/s RB09S~060S/0RQ09S~060S 0RB080S/0RQ078S 0RB00S~0S/0RQ00S~0S 4 0RB60S/0RQ60S 6

17 Minimum Water Loop Volume For better control of leaving water temperature, the water loop minimum capacity is given by the formula: CAP: Unit s nominal cooling capacity Capacity = CAP () N Liters Application N Comfort air conditioning 0RB09S~60S/0RQ09S~60S. Process cooling 0RB09S~60S/0RQ09S~60S Should be greater than. for better water temperature control It is often necessary to add a buffer water tank to the circuit in order to achieve the required volume. The tank must itself be internally baffled in order to ensure proper mixing of the liquid (water or brine). Refer to the examples below. Bad Good Bad Good Maximum Water Loop Volume The expansion tank of the unit with hydronic module limits the maximum water volume, refer to below sheet: 0RB09S~080S/0RQ09S~078S 0RB00S~60S/0RQ00S~60S Waterside static pressure Pure water L %EG L %EG L %EG L %EG L EG: Ethylene glycol 7

18 Field Control Wiring 0RB09S~080S/0RQ09S~078S.mm MAX 4VAC48VDC MAX 0V MIN.mm MAX 4VAC 0mA Circuit B alarm Demand limit # Complementary set point set points Boiler control Circuit A alarm Customer control system Demand limit # Remote cooling / heating switch Remote On/Off Boiler control Circuit A alarm Customer control system Demand limit / dual set points Remote cooling / heating switch Remote On/Off RB00S~60S/0RQ00S~60S.mm MAX 4VAC 48VDC MAX 0V M N.mm MAX 4VAC 0mA.mm MAX 4VAC 48VDC MAX 0V M N.mm MAX 4VAC 0mA B 0B A 0A

19 The Manufacturer reserves the right to change any produt specifications without prior notices Version: Supersede: EFfective Date: CAT_NGA_E07_0 ENGA0070 July, 0

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