Ronald Sigmond 26 Oct 2016 FLAME MONITORING, GAS HANDLING SYSTEMS AND BURNERS

Transcription

1 Ronald Sigmond 26 Oct 2016 FLAME MONITORING, GAS HANDLING SYSTEMS AND BURNERS

2 Honeywell Thermal Solutions Family of Offerings: 1 Product Brands: Becomes Becomes Becomes Hauck Exothermics Combustion Safety* *From CEC Combustion Safety to Honeywell Combustion Safety Completed The Honeywell Thermal Solutions family of offerings includes: To Come Honeywell Combustion Safety and Services, Eclipse, Exothermics, Hauck, Kromschröder, and Maxon

3 Thermal Solution 2 Burner Management System Exhaust Flue Emissions: NOx, SOx, CO Heat Recovery Heat Transfer Via: Direct Convection & Radiation OR Indirect Convection & Radiation Oxygen Source Air Oxy-Rich Air Pure Oxygen Fuel Train Oil Gas Burner Product 2015 by Honeywell International Inc. All rights reserved.

4 Honeywell Thermal Solutions Markets 11 Textile Automotive Paper Food Metal Burner packages for textile dryers tenter frames and predryers Burner systems for paint applications Complete burner systems for paper dryers Spray dryers Coffee Roasters Baking ovens Counterflow dryers Metal melting Thermal treatment Ladle preheaters Printing Glass Chemical Construction Ceramics Burner packages for industrial printing machines High temperature oxy fuel burners for glass melting ovens Process air heaters Thermal oxidizers Insulation fabrication Bake ovens for bricks Sand dryers Ceramics furnaces Power generation Environmental Heat Recovery Steam Generation Power Plants Waste incinerators and flue gas treatment Serving a broad range of markets and applications

5 4 Industrial Flame Monitoring(IFM)

6 Industrial Flame Monitoring 5 Honeywell's Industrial Flame Monitoring systems are suitable for high level flame monitoring with a high level of discrimination for : - industrial boilers, kilns, Claus reactors, thermal oxidizers, gas turbines, multiple burner boilers, and with multiple fuels (oil, gas, and coal)

7 Industrial Flame Monitoring with the Ability to see the Selected Target Flame Only Through Tuning 6 Dual UV & IR Sensors Single UV or IR Sensors Triple UV, UVSS, & IR Sensors Flare Monitoring UV Sensors

8 Industrial Flame Monitoring Tuning Capabilities 7

9 8 Maxon Valves

10 Industrial SSOV s - Key Features 9 Hazardous locations, SIL-3, global certifications Wide range of configuration options for industry Bodies built of one-piece cast iron, cast steel or stainless steel for heavy duty industrial service - Handles corrosive gas, O2, oil, liquid, general purpose applications - Unique bonnet design eliminates packing adjustments, reducing maintenance and minimizing drag on closing - Field rotatable top assemblies in 90 increments to fit specific application requirements. Unique metal-to-metal shut off valve mechanism - Sliding Gate (Rising Stem) shut-off micro-lapped seating wears in, not out - Meets FCI 70-2 control valve standard for Class VI seat leakage - Provides a complete, tight seal that that does not rely on soft seals (that tends to wear out with repeated movement)

11 Series 8000 Pneumatic SSOV 10 Pneumatically actuated valves with powerful closing spring - Provides closure in less than 1 second for reliable, long-life operation Unique vertical space saving design - Offered in ¾ 8 sizes - Materials- cast iron, carbon steel, low temperature carbon steel, stainless steel - Trim options for clean and corrosive gas, oxygen, and liquids - Rated for low temperature service to -50ºC (-58ºF) - Fire-safe exposing the valve to flame temperatures of 760º- 980ºC Large top mounted open/shut indicator for highly visible valve open/close status PED (pressure equipment directive)- Certification for EMEA compliance Non-Destructive Engineering (NDE) testing available Redundant external solenoid available, certified for SIL3 compliant systems Available with PSCheck partial stroke testing

12 Smartlink DS Control Valve 11 Control actuator for air, fuel, gas, steam, chemicals and liquids for industrial combustion applications Rated torque of 300 in-lbs and 900 in-lbs Highly precise control of air/fuel accurate to 0.1 (100⁰ span) Direct 4-20mA / Modbus control interface AC and DC versions available Offered with a wide range of integrated ball and butterfly valves Non-incendive for C1-D2 hazardous location NEMA 4, 4X (IP66) weatherproof enclosure Approved for ATEX/IEC Zone 2 Wide Temperature Range -40 F to +158 F (-40 C to +70 C) Display (optional) Optional 2-line LCD To commission, review alarms, status, and health reporting Backlit for viewing in dark installations Alternate Programming Options Modbus communications to PLC, Modbus direct to the DCS, program direct from a laptop via RS-485 Works with SLATE systems

13 12 SLATE

14 SLATE 13 What s inside? - 24 VDC or 24 VAC to 240 VAC Burner Management in a modular format - Configurable Safety and Programmable Logic - Fuel Air Ratio Control with 4 actuator channels and 2 VFDs - Wide range of torque sized actuators - Trim (O2, any trim!) - Flexible fuel air curve setup - Dual fuels capability - Universal I/O (Analog and Digital) - Modbus, BACnet, and web services communications - UL353 Limit - First out annunciation for faster troubleshooting - Color touch screen display with rich graphics potential Emulation Tool Approvals - CE - UL and FM - ISO for Fuel Air Systems in Canada Completed - SIL3 Q3 2016

15 SLATE Solves Problems 114 Provide greater energy efficiency - Parallel Positioning and Trim (O2 or other trim element) providing higher turndown - VFD connectivity for electrical savings on blowers or fans Reduced emissions - Fuel Air Control helps burner performance, optimal fuel/air control Better monitoring and connectivity - BACnet, Modbus and web services Remote troubleshooting - Web services or mobile using an IP address to monitor and troubleshoot from anywhere Broad application coverage - Industrial processes including burners, boilers and process heaters - Delivering enhanced safety

16 SLATE Solves Problems 15 Faster install, start-up and commissioning - All necessary boiler specific logic and functionality built it - Reduces install time Factory wired and tested - Ensures smooth start up and commissioning One supplier and one PO - One relationship to manage - Fewer SKUs to deal with Enhanced safety and code compliance - Meets latest codes and standards - NFPA85, ASME CSD-1, and CSA - SIL-3 capability; BMS-Flame Signal Processing, Limit, Fuel Air Ratio (early Q Utilizes profiled version of Niagara AX - Function block programming

17 Gun Style Burners 16

18 Ovenpak Burner 17

19 Winnox Burner 18

20 BIO & BIC Burner 19

21 Duct Burners 20

22 AH-MA and NP Burner 21

23 22

24 Duct Box Burners 23

25 Thermal Solution 24 Burner Management System Exhaust Flue Emissions: NOx, SOx, CO Heat Recovery Heat Transfer Via: Direct Convection & Radiation OR Indirect Convection & Radiation Oxygen Source Air Oxy-Rich Air Pure Oxygen Fuel Train Oil Gas Burner Product 2015 by Honeywell International Inc. All rights reserved.