PuraGuard. Maintenance Kit Rebuild Kit Replacement Drain Cock

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1 Air Dryers 08 PuraGuard PuraGuard Service Pc. No One Supply & one Delivery Port (see arrow symbol on PuraGuard top cover for air flow) Maintenance Kit Rebuild Kit Replacement Drain Cock Mounting Bracket (2) PuraGuard Head TOP VIEW Supply Port Delivery Port Sump Housing EXTERIOR VIEW Drain Cock 58

2 AD-9 Air Dryers 08 AD-9 Air Dryer More Desiccant Works Longer Compact Size Saves Space Remanufactured Exchange Part No. Description Service New Desiccant Cartridge X Reman. Exchg. Desiccant Cartridge Volt Thermo Volt Thermo Bracket Kit Hard Seat Purge Valve Kit Soft Seat Purge Valve Kit Check Valve Delivery Port Thermo Connection 14.1" Standard 16.5" w/extended Purge End Cover Check Valve Delivery Port 7.2" 9.3" Mounting Brkt. Kit Control Port Supply Port Thermo Wire Harness & Purge Valve Housing Supply Port Integral External Check Valve Safety Valve Purge Exhaust Port Delivery Port w/ special fitting End Cover Bottom View Detail Parts or assemblies not displaying a part number and not contained in a kit ARE NOT AVAILABLE Integral Make Up Line Control Delivery Port w/ special fitting Supply Integral External Check Valve Exhaust Cover PC. NO Wiring Harness & PC. NO Universal Mounting Plate PC. NO AD-9 Drop In End Cover Information and Detail Purge Valve Assy. AD-9 End Purge Vlv. Purge Vlv. Reman. Cover Supply Assy. Assy. Heater AD-9 Exch. Assy. & Check Heater Complt. Complt. & Service Part. Complt. Delivery Valve Voltage w/heater w/heater Thermo Part No. No. New Port Size Assy. (75 Watt) New Reman. Kit Comments " PT X " PT X " PT X " PT Extended Purge " PT Extended Purge " PT Extended Purge " PT Extended Purge " PT Discharge Line Unloader Model " PT Discharge Line Unloader Model " PT Soft Seat X " PT Soft Seat X " PT Soft Seat X " PT Soft Seat Extended Purge " PT Drop In 59

3 Air Dryers 08 AD-SP & AD-4 AD-SP Air Dryer System Purge Available Remanufactured Exchange 5.62" Widest AD-SP Field Installation Kits Kit Pc. No. Voltage V V Thermostat Reman. Service Volts-Watts Pc. No. Pc. No. (See Note 2) X v - 90w X v - 90w Control 1/4" PT 11.07" Height Note 1: All replacement air dryers include , wire harness and splice kit. Note 2: 12 & 24 volt AD-SP air dryers are identified by connector color White = 12v, Gray = 24v Maintenance Kits Purge Valve Kit Check Valve Kit Silencer Kit Turbo Cut-off Kit Thermostat Kit 12V V Wire Harness & Splice Kit Thermostat Single Check Valve (Kit ) 1/2" Supply AD-SP 1/2" Delivery Cartridge Tubing Elbow Make-Up Air Line (Kit ) Supply 1/2" PT Delivery 1/2" PT Supply Port Adapter Fitting (Kit ) Delivery Port Adapter Fitting (Kit ) SC-PR Single Check Protection Valve must be used in conjunction with the AD-SP Air Dryer Service New X - Reman AD-SP Drop-In Tubing Elbow AD-4 Air Dryer Remanufactured End Covers X 12V. 1/2" Ports 60 Service & Reman. AD-4 Assys. AD-4 AD-9 Reman. Service Reman. Heater Supply Pc. No. Pc. No. Pc. No. Volts Ports Comments X X 12 1/2 P.T X X 12 3/4 P.T. Extended Purge Pc. No. Description Thermostat Kit (single term.) Major Kit Purge Valve Kit Seal Kit End Cover Kit Desiccant Cartridge Kit Thermostat Kit (double term.) Mounting Bracket Kit X Reman. Desiccant Cartridge Thermostat Cover Kit (single)

4 AD-IP Air Dryers 08 AD-IP Air Dryer Integral Purge Air Dryer 9.25" Widest Maintenance Kits Desiccant Cartridge Service New Remanufactured X Service Purge Valve Cartridge Bolt Kit Delivery Check Vlv. Kit Thermo. Kit 12 Volt Volt Wire Harness & Splice Kit Mounting Bracket Kit Purge Valve Maint. Kit *Extended Purge Kit *For extended purge air dryers only 12.5" Height Service Reman. Supply Delivery Thermo. Pc. No. Pc. No. Port Port Volts-Watt Comments X 1/2" PT 1/2" PT 12v - 90w Notes 3, 4, X 1/2" PT 1/2" PT 24v - 90w Notes 3, 4, X 1/2" PT 1/2" PT 12v - 90w Notes 1, 3, X 1/2" PT 1/2" PT 12v - 90w Notes 2, 3, 4, X 1/2" PT 1/2" PT 24v - 90w Notes 3, 4, 6, X 1/2" PT 1/2" PT 12v - 90w Notes 3, 4, 6, X 1/2 PT 1/2 PT 12v - 90w Notes 2, 7 Note 1- No upper or lower mounting bracket. Note 2 - Has 1/8" PT ECON port (plugged). See illustration for port location. Note 3 - All replacement air dryers include (wire harness and splice kit). Note 4-12 & 24 volt air dryers are identified by connector color - White = 12v, Gray = 24v Note 5 - Center to center of slots in both brackets 5.64 inches Note 6 - All replacement air dryers include (mounting bracket kit) Note 7 - Extended Purge Delivery 1/2" P.T. Thermostat Supply 1/2" P.T. Extended Purge Kit Control 1/4" P.T. 3.33" Note 5 1/8" P.T. ECON Port Behind Supply Port Wire Harness Assembly (Use Kit ) Exhaust Cover (available as a separate item) Universal Mounting Plate Pc. No (Can be used to mount any air dryer to vehicle) AD-IP Drop In Service Reman. Supply Delivery Thermo. Pc. No. Pc. No. Port Port Volts-Watt Comments X 1/2" PT 1/2" PT 12v - 90w Notes 1, X 1/2" PT 1/2" PT 12v - 90w Note 3 Note 1- All replacement air dryers include (wire harness and splice kit) and (mounting bracket kit). Note 2-12 & 24 volt air dryers are identified by connector color - White = 12v, Gray = 24v Note 3 - Includes ECon Check Valve Kit & no Mounting Kit 61

5 Air Dryers 08 AD-IS AD-IS Air Dryer Spin on cartridge (not shown) AD-IS to Reservoir o-rings (2 used) Integrated Purge Reservoir Desiccant Cartridge Safety Valve AD-IS Governor Thermostat AD-IS Air Dryer Reservoir Purge Reservoir Drain Valve (Not Shown) Purge Valve Pressure Protection Valves (4) This port plugged on DRM applications Pressure Protection Valves (4) KITS AND SERVICE PARTS AD-IS to Reservoir o-rings (2 used) Delivery Check Valve Replacement Kit Desiccant Cartridge Replacement Governor Adapter Governor Check Valve Kit Governor Gasket Thermostat Replacement (12 volt) Thermostat Replacement (24 volt) Mounting Bolt Kit Protective Boots (for pressure protection valves) Purge Valve Maintenance Kit Safety Valve Service Purge Valve Kit Service Purge Valve Kit - DLU Splash Shield Kit (includes bracket and cover) Splash Shield Cover Wire Retainer (optional for cover) NOTE: There are no kits available for the pressure protection valves. These are not serviceable items - see warning below. Accessory Air Suspension WARNING: Do not attempt to adjust or service the Pressure Protection valves. Incorrect pressure protection valve settings can result in automatic application of vehicle spring brakes without prior warning. Mounting Bolt and Washer

6 AD-IS Air Dryers 08 Bracket B C Figure 1 C B B B C Figure 2 C Figure 3 Figure 4 Service and Remanufactured AD-IS Air Dryers do not include DRM Reservoirs or Purge Volume Reservoirs. Dryer Reservoir Modules AD-IS AD-IS Reservoir 'A' Accessory Service Reman. Service Port* Suspension Ports Pc. No. Pc. No. Pc. No. Plug Port (Qty.) X without 1/4" NPT 1/4" NPT (4) X without 1/4" PTC 1/4" NPT (4) X without 1/4" NPT 1/4" NPT (4) 22 SEC 21 PRI AD-IS Air Dryer with Purge Volume AD-IS AD-IS 'A' Accessory Service Reman. Port* Primary Secondary Ports Pc. No. Pc. No. Plug Port Port (Qty.) X without 1/2" PTC 1/2" PTC 1/4" NPT (4) X with 1/4" NPT 1/4" NPT 1/4" NPT (4) X with 1/4" NPT 1/4" NPT 1/4" NPT (4) X with 1/4" NPT 1/4" NPT 1/4" NPT (3) X with 1/4" NPT 1/4" NPT 1/4" NPT (4) 'A' Port *AD-IS Dryers with a plugged port 'A' cannot be interchanged with those that do not have a port in this location. Reservoirs Service 'B' Dia. 'C' Length Compartment Pc. No. Inches Inches Number Comments Figure Steel Aluminum Steel Steel 1 Purge Volume Service 'B' Dia. 'C' Length Compartment Mounting Pc. No. Inches Inches Number Bracket Figure Included Hole SAE Mtg Hole SAE Mtg Included 4 PTC = Push to Connect 63

7 Air Dryers 08 AD-2 AD-2 Air Dryer End Cover Available Remanufactured Exchange Pipe Plug Outlet w/integral Check Valve 21-3/16" AD-2 Field Installation Kits For Trucks New Inlet/ Reman AD-2 Outlet Pc. No. Pc. No. Size Remarks X /2" P.T. 12 V.D.C W. Heater Inlet Inlet End Covers Reman Service Pc. No. Pc. No. Remarks X V.D.C W. Heater X V.D.C W. Heater X V.D.C W. Heater 6-15/32" PC. NO X IS REMFR. EXCH. DESICCANT CARTRIDGE 1/4" P.T. Purge Line Port Service/Maintenance Information Maintenance Kits: Pc. No. Description Thermostat Maintenance Kit Desiccant Cartridge Refill Kit Purge Valve Maintenance Kit Check Valve Maintenance Kit Replacement Desiccant Cartridge Kit Thermostat Cover Maintenance Kit 64

8 EverFlow & Trailer Dryer Air Dryers 08 EverFlow Module Assembly Air Dryer EverFlow Serv. Serv. Mtg. Serv. Mtg. Sup. & Del. Pc. No. Model Pc. No. Brkt. Pc. No. Brkt. Port Location AD-IP Shown AD-IP Opposite AD Shown Packard EverFlow Mounting Bracket 19.4" RES 1 Gov Con 4 EverFlow Module 14" Cable Assembly - Kit Pc. No Air Dryer Mounting Bracket 1/2" NPT Supply Port EverFlow Air Dryer Module Retrofit Kit* Service Pc. No. Pc. No. Voltage V V *Includes EverFlow module & hardware does not include air dryers. Electrical Control Dryer #2 Control Dryer #1 3/8"-16 UNC x.7 in. deep Mounting Holes (2) RES Control Governor Trailer System-Guard Air Dryer Control Outlet Mounting This Side Control Inlet Service Pc. No Supply Outlet Supply Inlet All Supply and Control ports 1/4" NPT 65

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