INSTALLATION AND OWNER S MANUAL

Transcription

1 GETTING STARTED BUILT-IN OUTDOOR GAS GRILLS A430i, A530i, A540i, A660i, & A790i INSTALLATION AND OWNER S MANUAL INSTALLER: Leave these instructions with consumer. CONSUMER: Retain for future reference. A790i w/ analog thermometer shown IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION OR USE. WARNINGS AND SAFETY CODES DANGER: IF YOU SMELL GAS: 1. Shut off the gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, keep away from the appliance and immediately call your gas supplier or the fire department. CODE AND SUPPLY REQUIREMENTS: This grill must be installed in accordance with local codes and ordinances, or, in the absence of local codes, with the latest National Fuel Gas Code (ANSI Z223.1/NFPA 54), or Natural Gas and Propane Storage and Handling Installation Code (CSA-B149.1). This appliance and its dedicated manual shutoff valve must be disconnected from the gas-supply piping system when testing the system at pressures in excess of ½ psig (3.5 kpa). This appliance must be isolated from the gassupply piping system by closing its dedicated manual shutoff valve during any pressure testing of the gas-supply system at pressures up to and including ½ psig (3.5 kpa). WARNING: 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance. WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. For proper installation, refer to the installation instructions. For assistance or additional information, consult a qualified professional service technician, service agency, or the gas supplier. All electrical outlets in the vicinity of the grill must be properly grounded in accordance with local codes, or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1, whichever is applicable. Keep all electrical-supply cords and fuel-supply hoses away from any heated surface. Proper operation of your grill requires prompt and periodic maintenance. See the SERVICING AND CLEANING section for details. C US Certified to: ANSI Z21.58 CSA 1.6 REV Robert H. Peterson Co East Proctor Avenue City of Industry, CA L-C2-434

2 INSTALLATION INSTRUCTIONS ET MANUEL DU PROPRIÉTAIRE GRIL EXTÉRIEUR DE GAZ DU BUILT-IN IMPORTANT: LISEZ CES INSTRUCTIONS SOIGNEUSEMENT AVANT DE COMMENCER L INSTALLATION OU L UTILISATION DANGER: SI VOUS SENTEZ LE GAZ : 1. Coupez le gaz à l appareil. 2. Éteignez-vous n importe quelle flamme nue. 3. Ouvrez le couvercle. 4. Si l odeur continue, gardez loin de l appareil et appelez immédiatement votre département de fournisseur ou de feu de gaz. CONDITIONS DE CODE ET D APPROVISIONNEMENT: Ce gril doit être installé selon des codes et des ordonnances locaux, ou, en l absence des codes locaux, avec l un ou l autre le plus défunt Code national de gaz de carburant (norme ANSI Z223.1/NFPA 54), et Stockage de gaz naturel et de propane et manipulation du code d installation (CSA-B149.1). Cet appareil et ses différents robinets d isolement doivent être démontés du gaz-fournissent le système sifflant en examinant le système aux pressions au-dessus du ½ psig (kpa 3.5). Cet appareil doit être isolé dans gaz-fournissent le système sifflant par fermeture que ses différents robinets d isolement manuels pendant tous les essais sous pression du gazfournissent le système aux pressions jusques et y compris le ½ psig (kpa 3.5). SÛRETÉ ET CODES D AVERTISSEMENT Ce gril est pour ultilisation à l extérieur seulement. Si l appareil est entreposé à l intérieur, enlever les bouteilles et les laisser à l extérieur. Ne pas ranger le gril immédiatement aprés l avoir utilisé. le laisser refroidir avant de le déplacer ou de la ranger. Le non respect de cette mesure de sécurité pourrait entraîner un incendie causant des dommages à la propriété, des blessures ou la mort. Ne pas utiliser cet appareil sous une surface combustible. Ne pas utiliser cet appareil sous un auvent. Le non respect de cette mesure de sécurité pourrait entraîner un incendie ou des blessures. Dégagement minimal entre les parois latérales et l arriére de l appareil et la construction combustible (45.7 cm à partir des parois latérales et 45.7cm à partir de l arriére). Le régulareur de pression de gaz prévu avec cet appareil de cuisson à gaz pour l extérieur doit être utilisé. Ce régulateur est réglé pour une pression de sortie de 5 pouces de colonne de l eau pour le gaz naturel, et 10 pouces pour le propane. LE RÉGULATEUR INCLUS D APPAREILS EST ÉVALUÉ POUR LE MAXIMUM DE 1/2 (LIVRES PAR POUCE CARRÉ). SI VOTRE OFFRE DE GAZ EST 1/2 PLUS GRAND QUE (LIVRES PAR POUCE CARRÉ), UN RÉGULATEUR ADDITIONNEL DOIT ÊTRE INSTALLÉ AVANT LE GRIL. VOIR LA SECTION DE CONDITIONS REV AVERTISSEMENT: 1. Ne stockez pas ou n employez pas l essence ou d autres vapeurs et liquides inflammables à proximité de ceci ou d aucun autre appareil. 2. Un cylindre de propane non relié pour l usage ne sera pas stocké à proximité de ceci ou d aucun autre appareil. AVERTISSEMENT: L installation inexacte, l ajustement, le changement, le service, ou l entretien peuvent causer des dommages ou des dégats matériels. Référez-vous à ce manuel. Pour de l'aide ou des renseignements supplémentaires, consulter un technicien professionnel qualifié de service, une agence de service ou le fournisseur de gaz. Toutes les sorties électriques à proximité du gril doivent être correctement fondues selon des codes locaux, ou en l absence de local code, avec le code électrique national, ANSI/NFPA 70, ou le code électrique canadien, CSA C22.1, celui qui est applicable. Maintenez tout électrique-fournissent des cordes et carburantfournissent des tuyaux partis de n importe quelle surface de chauffage. D OFFRE DE GAZ POUR LA PRESSION APPROPRIÉE D OFFRE DE GAZ. Ne couvrez jamais la surface entière de cuisine ou de gril de gauffreuses ou de casseroles. La surchauffe se produira et les brûleurs ne seront pas très performants quand la chaleur de combustion est emprisonnée audessous de la surface à cuire. Ne pulvérisez jamais l eau sur une unité chaude de gaz, comme ceci peut endommager des composants de porcelaine ou de fer de fonte. Une fuite de GPL peut causer une incendie ou une explosion si enflammée entraînant des blessures corporelles graves ou la mort. Communiquez avec le fournisseur de GPL pour les réparations ou pour disposer de qules bouteille ou du GPL non utilisé. Certifié à la norme: ANSI Z21.58 / CSA 1.6 INSTALLATEUR : Laissez ces instructions avec le consommateur. CONSOMMATEUR : Maintenez pour la future référence. L-C2-434

3 CONTENTS GETTING STARTED INSTALLATION, OPERATION, AND SAFETY INFORMATION...4 ELECTRICAL CONNECTIONS...4 GAS SAFETY INFORMATION...5 WARNING...5 WHEN USING PROPANE GAS...5 WHEN USING NATURAL GAS...5 INSTALLATION SAFETY GUIDELINES...5 OPERATING THE UNIT SAFELY AND CORRECTLY...5 SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS...7 GRILL ENCLOSURE / VENTILATION REQUIREMENTS...8 VENTILATION (ALL ENCLOSURES)...8 WHEN A PROPANE (L.P.) CYLINDER IS USED IN THE ENCLOSURE...9 INSTALLATION REQUIREMENTS...10 OVERHEAD CONSTRUCTION AND EXHAUST HOOD REQUIREMENTS...10 SIDE AND REAR WALL CLEARANCES...11 BACKSPLASH CLEARANCE (if applicable)...11 ENSURE PROPER COMBUSTION AIR AND COOLING AIRFLOW...12 GAS-SUPPLY PLUMBING REQUIREMENTS...12 ELECTRICAL SAFETY...13 MODEL SPECIFICATIONS...14 COUNTERTOP OVERHANG...15 ENCLOSURE VENTILATION...15 SUBSTRATE...16 BUILT-IN GRILL WIRING DIAGRAM...17 REPLACEMENT PARTS LIST...18 INSTALLATION INSTALLATION...20 COUNTER PREPARATION...20 CONNECT THE GAS SUPPLY...20 INSTALL THE FLAVOR GRIDS...21 INSTALL THE COOKING GRIDS...22 ELECTRICAL INSTALLATION...23 USE, CARE, & SERVICE IDENTIFICATION OF GRILL CONTROLS...24 USING THE GRILL...25 LIGHTING (IGNITION) INSTRUCTIONS...27 ELECTRONIC LIGHTING...27 MANUAL LIGHTING...27 SHUTTING OFF THE UNIT...27 OPTIONAL DIGITAL THERMOMETER...28 OPTIONAL ROTISSERIE...31 OPTIONAL INFRARED BURNER OPERATION...32 SERVICING AND CLEANING...33 REPLACING HALOGEN BULBS...34 CONVERT GAS TYPE / CHECK BURNER ORIFICES...35 AIR SHUTTER ADJUSTMENT...37 CONTROL PANEL REMOVAL...39 SYSTEM RESET...40 TROUBLESHOOTING...41 WARRANTY...42 REV L-C2-434

4 INSTALLATION, OPERATION, AND SAFETY INFORMATION 1. The outdoor appliance and surrounding area MUST remain clear of flammable substances such as gasoline, yard debris, wood, etc. 2. Do not block the 1" front air inlet along the bottom of the control panel. 3. This unit must be installed so that the required vent openings and surrounding area of the grill enclosure remain clear and free at all times. See the GRILL ENCLOSURE/VENTILATION REQUIREMENTS section for details. 4. When using propane gas: the propane cylinder, regulator, and rubber hose must be in a location not subject to temperatures above 125 F (51 C). 5. The back burner or IR burner cover (if equipped) must be removed before using the burner. 6. The flames on each burner burn evenly along the entire burner with a steady flame (mostly blue). If burner flames are not normal, check and clean the orifice and burner/venturi tubes for insects and insect nests. A clogged tube can lead to a fire beneath the unit. A proper flame pattern will ensure safe operation and optimal performance. Adjust the air shutter as needed (see SERVICING AND CLEANING, AIR SHUTTER ADJUSTMENT). 7. The in-line gas valve or gas cylinder valve must always be shut OFF when the unit is not in use. 8. The drip collector holes must be clear and unobstructed. Excessive grease deposits can result in a grease fire. 9. Whenever reconnecting any wires, apply a small amount of dielectric grease to the male connector, then make the connection. This will ensure conductivity and prevent moisture from affecting the contact. CAUTION: FOR YOUR SAFETY, you must provide openings in the grill enclosure for replacement air and ventilation (in case of possible leakage from gas connections or propane cylinders). Failure to do so may result in a fire or explosion causing property damage, bodily injury, or death. See the GRILL ENCLOSURE / VENTILATION REQUIREMENTS section for details. IMPORTANT IN THE EVENT OF A GREASE FIRE, IMMEDIATELY SHUT OFF THE MAIN GAS VALVE TO THE UNIT. KEEP THE LID OPEN AND ALLOW THE FIRE TO EXTINGUISH ITSELF. A THOROUGH INSPECTION BY A TRAINED SERVICE TECHNICIAN SHOULD BE CONDUCTED BEFORE FUTURE USE OF YOUR UNIT. THE SERVICE TECHNICIAN WILL CHECK THE SYSTEM FOR GAS LEAKS AND WILL CHECK ALL ELECTRICAL WIRING FOR DAMAGE. ALL GAS LEAKS AND WIRING MUST BE REPAIRED PRIOR TO FUTURE USE. WARNING: NEVER cover more than 75% of the cooking or grill surface with griddles or pans. Overheating will occur, and burners will not perform properly when combustion heat is trapped below the cooking surface. CAUTION: NEVER spray water on a hot gas unit. The grill serial number tag can be found affixed to the grill body behind the control panel (on an aluminum tag) and on the underside of the drip tray handle (on a thermal label). It is recommended that the drip tray first be removed and cleaned / emptied of its contents, then turned over to view. The unit rating label is located inside of the control panel. ELECTRICAL CONNECTIONS A 120VAC (15 AMP minimum) GFCI GROUNDED 3-wire receptacle (not included) is required within the vicinity of the unit to provide power to it. The GFCI receptacle must be a WEATHER-PROOF IN-USE COVERED RECEPTACLE. Observe the National Electric Code and all local codes. Verify proper polarity of the receptacle. If an extension cord is used, ensure it is a 3-wire GROUNDED cord that is rated for the power of the equipment, and is approved for outdoor use with a W-A marking. DO NOT use 2-prong adapters. DO NOT TAMPER WITH THE EXTENSION CORD OR THE UNIT POWER-SUPPLY CORD. Important: ONLY REPLACE THE INTERIOR OVEN LIGHTS WITH 12V / 10 WATT HALOGEN BULB(S). 4

5 WHEN OPERATING THIS GAS APPLIANCE, ALL INSTRUCTIONS AND WARNINGS MUST BE OBSERVED. FAILURE TO DO SO MAY RESULT IN A FIRE OR EXPLOSION CAUSING PROPERTY DAMAGE, BODILY INJURY, OR DEATH. WARNING This gas appliance, its enclosure, and the propane cylinder enclosure, if any, MUST be plumbed and vented in accordance with local building and safety codes and should be approved by local code enforcement officials. This appliance MUST be installed and operated according to the information below. FAILURE TO PROPERLY VENT THE GRILL ENCLOSURE MAY RESULT IN A FIRE OR EXPLOSION CAUSING PROPERTY DAMAGE, BODILY INJURY, OR DEATH. A leaking gas connection or valve unintentionally left open will create a hazard. WHEN USING PROPANE GAS Propane gas (also known as L.P. gas) is heavier than air and will accumulate or pool in an inadequately vented enclosure or recessed area. If a pool of propane gas is ignited, an explosion will occur. Adequate venting at the floor level, or the lowest point where gas could accumulate, will eliminate this danger. Refer to the GRILL ENCLOSURE / VENTILATION REQUIREMENTS section. Observe all local codes. DO NOT store a spare propane-gas cylinder under or near the grill enclosure. WHEN USING NATURAL GAS Natural gas is lighter than air and will accumulate at the top of an inadequately vented enclosure. If an accumulation of natural gas is ignited, an explosion will occur. Adequate venting at the top of the enclosure, or the highest point where gas could accumulate, will eliminate this danger. Refer to the GRILL ENCLOSURE / VENTILATION REQUIREMENTS section. Observe all local codes. INSTALLATION SAFETY GUIDELINES GAS SAFETY INFORMATION THIS UNIT MUST BE INSTALLED SO THAT THE REQUIRED VENT OPENINGS AND SURROUNDING AREA OF THE GRILL ENCLOSURE REMAIN CLEAR AND FREE AT ALL TIMES. See the GRILL ENCLOSURE / VENTILATION REQUIREMENTS section for details. CAUTION: FOR YOUR SAFETY, you must provide openings in the grill enclosure for replacement air and ventilation (in case of possible leakage from gas connections or propane cylinders). Failure to do so may result in a fire or explosion causing property damage, bodily injury, or death. See the GRILL ENCLOSURE / VENTILATION REQUIREMENTS section for details. The gas cylinder, regulator, and rubber hose must be in a location not subject to temperatures above 125 F (51 C). IF A PROPANE CYLINDER IS INSTALLED INSIDE OF THE GRILL ENCLOSURE, THE GUIDELINES FOUND IN THE GRILL ENCLOSURE / VENTILATION REQUIREMENTS SECTION MUST BE FOLLOWED. OPERATING THE UNIT SAFELY AND CORRECTLY Every time you use the unit, make sure that: 1. The area around the grill enclosure is clear and free from combustible materials, gasoline and flammable vapors/liquids. 2. There is no blockage of the airflow through the vent openings located on the grill enclosure. 3. The hose is inspected (if applicable). See SAFE USE & MAINTENANCE OF PROPANE-GAS CYLINDERS section. DO NOT store any combustible materials, gasoline, and any other flammable vapors/liquids in the vicinity of the unit. Provide adequate clearance for servicing and operation. 5

6 UTILISATION SÛRE ET ENTRETIEN DES CYLINDRES DE GAZ DE PROPANE IMPORTANT POUR VOTRE SÛRETÉ LISEZ ET SUIVEZ TOUS LES AVERTISSEMENTS ÉQUIPÉS DE VOTRE CYLINDRE DE GAZ DE PROPANE. En actionnant cet appareil avec un cylindre de gaz de propane ON DOIT observer ces instructions et avertissements. LE MANQUE DE FAIRE AINSI PEUT AVOIR COMME CONSÉQUENCE UNE INCENDIE OU UNE EXPLOSION SÉRIEUSE. CYLINDRE ET CONDITIONS ET main dans le sens des aiguilles d une montre pour engager les CARACTÉRISTIQUES DE CONNECTEUR fils et pour serrer jusqu à ce que douillettement. L utilisation des pinces ou de la clé ne devrait pas être nécessaire. Seulement a. Des cylindres et les valves de gaz de propane doivent être le propane marqué par cylindres doit être employé. maintenus en bon état et doivent être remplacés s il y a des dommages évidents au cylindre ou à la valve. Pour débrancher: Tournez l écrou de main dans le sens b. Ce gril, une fois utilisé avec un cylindre, devrait être relié à contraire des aiguilles d une montre jusqu à isolé (fig. 6-1). un gallon de la norme 5 (20lb.) cylindre de gaz de propane Important: Avant d employer le gril, et ensuite chaque équipé d un OPD (remplissez au-dessus du niveau le fois que le cylindre est enlevé et rattaché, dispositif d empêchement). L OPD a été exigé sur tous les examinez tous les raccordements pour déceler cylindres vendus depuis octobre pour empêcher le les fuites. Arrêtez les valves de gril et ouvrez la valve principale de cylindre, puis vérifiez remplissage excessif. les raccordements avec de l eau savonneux. c. Les dimensions de cylindre devraient être approximativement Réparez toutes les fuites avant d allumer le gril. 12"(30.5cm) de diamètre et 18" (45.7cm) hauts. Des ATTENTION: Tournez toujours la valve principale de cylindre cylindres doivent être construits et marqués selon les de propane au loin après chaque utilisation, caractéristiques pour des cylindres de gaz de propane du et avant de déplacer le gril et le cylindre, ou département des ETATS-UNIS du transport (D.O.T.) ou débrancher l accouplement. Cette valve doit le niveau national du Canada, du CAN/CSA-B339, des rester fermée et le cylindre a débranché alors cylindres, des sphères et des tubes pour le transport des que l appareil n est pas en service, quoique l écoulement de gaz soit arrêté par un dispositif marchandises dangereuses. de sûreté quand le coupleur est débranché. d. Le cylindre doit inclure un collier pour protéger la valve Inspectez soigneusement l ensemble de tuyau chaque fois de cylindre et le circuit d alimentation de cylindre doit être avant que le gaz soit allumé. Un tuyau fissuré ou effiloché doit assuré le retrait de vapeur. être immédiatement remplacé. e. Le montage régulateur du de régulateur pression de et pression l ensemble et le flexible de tuyau (Fig. utilisé 6-1) Si l'appareil est stocké à l'intérieur, le cylindre doit être disconnected fourni doivent avec assortir cet appareil les spécifications au gaz en pour plein le air type (modèles I par ANSI au et a enlevé. Des cylindres Disconnected doivent être stockés propane Z 21.58/CGA seulement) 1.6 (voir doit la être figue. utilisé. 6-1). Assemblées d'origine et dehors, hors de la portée des enfants, avec les prises de valve filetées étroitement installées, et ne doivent pas être stockés dans un bâtiment, le garage, ou n'importe quel autre secteur inclus. régulateur de pression et le tuyau de remplacement doivent être ceux spécifiés par le fabricant pour le raccordement d'un dispositif de cylindre de liaison identifiée comme de type I par le ANSI Z 21.58/CGA 1.6 (voir liste des pièces pour les informations de commande). f. La valve de cylindre de gaz de propane doit être équipée d un dispositif d accouplement de raccordement de cylindre, décrit comme type I dans la norme définie dans le e. de paragraphe ci-dessus. Ce dispositif est généralement décrit comme coupleur rapide de fil de point culminant. g. Si votre cylindre de gaz de propane vient avec une prise de la poussière, placez le bouchon anti-poussière sur la sortie de valve de cylindre toutes les fois que le cylindre n est pas en service. OPÉRATION DE COUPLEUR RAPIDE Pour relier le regulator/hose à l ajustage de précision de valve de cylindre de gaz de propane: Serrez l écrou de main sur le régulateur au-dessus de l ajustage de précision de fil de point culminant sur la valve de cylindre. Tournez l écrou de POUR VOTRE SÛRETÉ a. Ne stockez pas un cylindre de gaz disponible de propane dessous ou ne vous approchez pas de cet appareil. b. Ne remplissez jamais cylindre au delà de 80 pour cent de plein. c. SI L INFORMATION DANS A ET B N EST PAS SUIVIE EXACTEMENT, UN FEU CAUSANT LA MORT OU DES DOMMAGES SÉRIEUX PEUT SE PRODUIRE. Fig. 6-1 type coupleur rapide de fil de point culminant d I Volant de commande QCC Type 1 1 Valve Valve de décompression U L 4 Ajustage de précision en laiton de fil de point culminant Indicateur de niveau de liquide (facultatif) 2 3 Écrou de main avec le fil de point culminant. Régulateur Passage Tuyau Pour les besoins de ventilation et d'enceinte au propane, Voir la section GRILL ENCLOSURE / VENTILATION REQUIREMENTS. 6

7 SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS IMPORTANT FOR YOUR SAFETY READ AND FOLLOW ALL WARNINGS PROVIDED WITH THE PROPANE-GAS CYLINDER. When operating this appliance with a propane-gas cylinder, these instructions and warnings MUST be observed. FAILURE TO DO SO MAY RESULT IN A SERIOUS FIRE OR EXPLOSION. CYLINDER/CONNECTOR REQUIREMENTS a. Propane-gas cylinders, valves, and hoses must be maintained in good condition and must be replaced if there is visible damage to either the cylinder or valve. If the hose is cut or shows excessive abrasion or wear, it must be replaced before using the gas appliance (see e.). b. This unit, when used with a cylinder, should be connected to a standard 5-gallon (20 lb.) propane-gas cylinder equipped with an OPD (Overfill Prevention Device). The OPD has been required on all cylinders sold since October 1,1998, to prevent overfilling. c. Cylinder dimensions should be approximately 12" (30.5 cm) in diameter and 18" (45.7 cm) high. Cylinders must be constructed and marked in accordance with the Specifications for Propane Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres, and Tubes for Transportation of Dangerous Goods. d. The cylinder used must include a collar to protect the cylinder valve, and the cylinder supply system must be arranged for vapor withdrawal. e. The pressure regulator and hose assembly used (Fig. must 7-1) supplied match the with specification this outdoor for Type gas appliance I by ANSI Z (L.P /CGA models only) 1.6 (see must Fig. be 7-1). used. Original and replacement pressure regulator and hose assemblies must be those specified by the manufacturer for connection with a cylinder connecting device identified as Type I by the ANSI Z 21.58/CGA 1.6 (see PARTS LIST for ordering information). f. The propane-gas cylinder valve must be equipped with a cylinder connection coupling device, described as Type I in the standard defined in paragraph e. above. This device is commonly described as an Acme thread quick coupler. g. If the propane-gas cylinder comes with a dust plug, place the dust cap on the cylinder valve outlet whenever the cylinder is not in use. QUICK COUPLER OPERATION To connect the regulator/hose assembly to the propanegas cylinder valve fitting: Press the hand nut on the regulator over the Acme thread fitting on the cylinder valve. Turn the hand nut clockwise to engage the threads and tighten until snug. The use of pliers or a wrench should not be necessary. Only cylinders marked propane may be used. To disconnect: Turn the hand nut counterclockwise until detached (Fig. 7-1). Important: Before using the unit, and after each time the cylinder is removed and reattached, check the hose for wear (see a.) and check all connections for leaks. Turn off the unit valves and open the main cylinder valve, then check connections with soapy water. Repair any leaks before lighting the unit. CAUTION: Always turn the propane cylinder main valve off after each use, and before moving the unit and cylinder or disconnecting the coupling. This valve must remain closed and the cylinder disconnected while the appliance is not in use, even though the gas flow is stopped by a safety feature when the coupler is disconnected. Carefully inspect the hose assembly each time before the gas is turned on. A cracked or frayed hose must be replaced immediately. If the appliance is stored indoors, the cylinder must be disconnected and removed. Disconnected cylinders must be stored outdoors, out of the reach of children, with threaded valve plugs tightly installed, and must not be stored in a building, garage, or any other enclosed area. FOR YOUR SAFETY a. DO NOT store a spare propane-gas cylinder under or near this appliance. b. NEVER fill the cylinder beyond 80-percent full. c. IF THE INFORMATION IN a. AND b. IS NOT FOLLOWED EXACTLY, A FIRE CAUSING DEATH OR SERIOUS INJURY MAY OCCUR. QCC Type 1 valve Pressure relief valve Fig. 7-1 Type I Acme thread quick coupler Hand wheel U L Brass Acme thread fitting Liquid level indicator (optional) Hand nut with Acme thread Regulator Hose Vent For propane ventilation and enclosure requirements, see the GRILL ENCLOSURE / VENTILATION REQUIREMENTS section. 7

8 GRILL ENCLOSURE / VENTILATION REQUIREMENTS Fire Magic GFRC islands are available. They meet all enclosure and ventilation requirements. For requirements regarding custom-built enclosures, see below. VENTILATION (ALL ENCLOSURES) For All Piping Systems and All Gas Types: (Natural Gas, Household Propane, L.P. Cylinder) FOR YOUR SAFETY, you must provide the openings listed below for replacement air and ventilation of the grill enclosure (in case of possible leakage from gas connections or L.P. cylinders). Failure to do so may result in a fire or explosion causing property damage, bodily injury, or death. One side of the enclosure shall be left completely open to the outside; OR 4 (minimum) ventilation openings MUST be created (reference Fig. 8-1 and Fig. 8-2): Each opening must have a minimum of 10 sq. in. of free area. The openings must be equally sized. (Total of 40 sq. in. free area.) Two openings must be in the side walls of the enclosure, at the top level, and spaced at a minimum of 90 degrees. The openings must begin 1" or less below the countertop level and end no more than 5" below the countertop level. Two openings must be in the side walls of the enclosure, at the floor level, and spaced at a minimum of 90 degrees. The openings must begin 1" or less above the floor level and end no more than 5" above the floor level. The openings must remain unobstructed: The clearance between the openings and any items outside of the enclosure is a minimum of 6". The clearance between the openings and any items within the enclosure is a minimum of 2". See Fig When an L.P. cylinder is used in the enclosure, additional requirements exist, see the following section. It is acceptable to use RHP venting panels (PN ). Contact your dealer. KEEP THE REQUIRED VENT OPENINGS AND SURROUNDING AREA OF THE ENCLOSURE CLEAR AND FREE AT ALL TIMES. WARNING: Ventilation openings in side walls shall not communicate directly with other enclosures of the outdoor cooking gas appliance. When installing this unit in a combustible enclosure, an RHP insulating liner must be used. Ventilation Requirements: Minimum 4 openings (2 per side wall - spaced at min. 90 degrees) Top openings: within 5" of countertop (see below) Bottom openings: within 5" of floor (see below) Each vent opening: min. 10 sq. in. of free area (Total = 40 sq. in. free area) 1" max. 1" max. 5" max. Vent openings (4) 10 sq. in. of free area min. (each) (Total = 40 sq. in.) 5" max. Keep surrounding area and vent openings clear and free at all times. Min. 90 Note: Vent openings example shown. Your design may vary. Fig. 8-1 Ventilation detail 6" min. clearance between all vent openings and any items outside of enclosure 2" min. clearance between all vent openings and any items within enclosure 6" min. Vent opening 2" min. Fig. 8-2 Vent openings clearance (Side View) 8

9 GRILL ENCLOSURE / VENTILATION REQUIREMENTS (cont.) WHEN A PROPANE (L.P.) CYLINDER IS USED IN THE ENCLOSURE When a propane (L.P.) cylinder is installed inside of the enclosure, the additional guidelines below MUST be followed. FAILURE TO DO SO MAY CAUSE DAMAGE TO YOUR UNIT AND/OR PERSONAL INJURY. Reference Fig. 9-1 and 9-2 for an example. Only a C.S.A. listed stainless steel connector can be connected to the unit. The regulator/hose assembly coming from the cylinder can only be connected to the above mentioned flex connector. DO NOT connect the regulator/hose assembly directly to the unit. An adapter will be required. A non-combustible heatshield must be installed to protect the regulator/hose assembly and cylinder valve. The cylinder must rest at least 2" above the ground. An additional vent opening is recommended in the access door near the cylinder and at the gas connection level (minimum 10 sq. in. of free area). RHP offers an "access door with tank tray and louvers" which includes a heatshield that rests directly above the L.P. cylinder, a tray, and louvers to meet the cylinder install requirements. The door is shown in Fig Contact your dealer for ordering information. C.S.A. listed stainless steel flex connector Adapter L.P. cylinder 3" min. L.P. cylinder Non-combustible heatshield Regulator/ hose assembly Fig. 9-1 L.P cylinder orientation Ventilation opening (at cylinder gas connection level, min. 10 sq. in free area) Access door 2" min. from ground (L.P. Cylinder setups only) Fig. 9-2 Additional ventilation opening for L.P. cylinder RHP DOOR MEETS ALL REQUIREMENTS ABOVE Cylinder & regulator/hose assembly protected by heatshield Louvers Tray Equipped with adapter for hose assembly. Flex connector not included. Additional adapters may be required for your setup (not included) Fig. 9-3 Optional RHP door w/ tank tray & louvers 9

10 INSTALLATION REQUIREMENTS Installation must be performed by a qualified professional service technician. This unit is designed for outdoor use only. DO NOT use this unit inside a building, garage, or enclosed area. DO NOT use this unit in or on a recreational vehicle or boat. The unit must have a minimum clearance of 18" from combustible materials/items in all directions. OVERHEAD CONSTRUCTION AND EXHAUST HOOD REQUIREMENTS Combustible overhead construction: Exhaust hood required Non-combustible overhead construction: Exhaust hood highly recommended OVERHEAD CONSTRUCTION A minimum 5 foot clearance is required between the countertop and the overhead construction. N O N When installed under combustible overhead construction, the area above the cooking surface of the unit must be covered with an exhaust hood. The exhaust hood provides the protection for the combustible overhead construction. See exhaust hood information below and Fig Important: DO NOT use this appliance under unprotected combustible overhead construction. C O M BU S TI B LE EXHAUST HOOD Min. 5' When installed under overhead non-combustible construction, an exhaust hood is highly recommended; see exhaust hood information below and Fig Exhaust Hood W AL L When using an exhaust hood, the area above the cooking surface of the grill must be covered with a hood larger than the cooking area of the grill, and with a minimum of 1200 CFM (cubic feet per minute) for proper outdoor application. Fig Overhead requirements 10

11 INSTALLATION REQUIREMENTS (Cont.) SIDE AND REAR WALL CLEARANCES For the minimum clearances between the unit and any side or rear walls, your setup must fall within one (or more) of the following: A. Clearance between unit and strictly non-combustible wall (i.e. brick wall, see Fig. 11-1) The unit must have a minimum of 4" right, left, and rear clearance from any non-combustible wall. (To allow for proper ventilation and prevent dangerous overheating.) B. Clearance between unit and a protected combustible wall (i.e. a non-combustible wall in front of a combustible wall to serve as a barrier. This can be accomplished by brick, or a metal stud finished with non-combustible substrate, see Fig. 11-2) The unit must have a minimum of 14" right, left, and rear clearance from the protected combustible wall. (The 4" non-combustible material plus an additional 10" clearance between the unit and protected wall.) C. Clearance between unit and combustible wall The unit must have a minimum of 18" right, left, and rear clearance from any combustible wall (see Fig. 11-3). BACKSPLASH CLEARANCE (if applicable) If a non-combustible backsplash exists, it must have a minimum of a 4" clearance from the rear of the unit (to allow for proper ventilation and prevent dangerous overheating). See Fig Important: This 4" backsplash clearance must first be met prior to any non-combustible walls beginning behind it. Non-combustible (Clearance required for right, left, and rear) Fig Clearance 'A' Diagram Non-combustible substrate (Clearance required for right, left, and rear) Min. 4" Non-combustible 4" Min. 14" Fig Clearance 'B' Diagram Combustible (Clearance required for right, left, and rear) Min. 18" Fig Clearance 'C' Diagram Combustible Non-combustible Backsplash Min. 4" Fig Backsplash clearance 11

12 INSTALLATION REQUIREMENTS (Cont.) The control panel MUST remain removable for servicing (see SERVICING AND CLEANING, Control Panel Removal section). ENSURE PROPER COMBUSTION AIR AND COOLING AIRFLOW Proper airflow (front-to-back, Fig. 12-1) MUST be maintained for the unit to perform as it was designed. If airflow is blocked, overheating and poor combustion will result. Do not block the 1" front air inlet along the bottom of the control panel. CAUTION: Wind blowing into or across the rear oven lid vent (Fig. 12-2) can cause poor performance and/or dangerous overheating. Install the grill so that the prevailing wind blows toward the front of the grill (Fig. 12-3). A wind deflector is available for purchase to assist in proper airflow during windy conditions. See Table 1 for model numbers. Follow the instructions inlcuded with the wind deflector for installation. GAS-SUPPLY PLUMBING REQUIREMENTS For natural gas or a household propane system, rigid 1 / 2 " or 3 / 4 " black steel pipe or local code-approved pipe is required to conduct the gas supply to the unit. Contact your local gas supplier. Connect this pipe to the required C.S.A.-approved stainless-steel flex connector (attached). An NPT adapter has been provided for 1 / 2 " pipe. DO NOT use a rubber hose within the unit enclosure. Apply only joint compounds that are resistant to all gasses to all male pipe fittings except flare fittings. Make sure to tighten every joint securely. Note: If 1 / 2 " pipe is used with natural gas, it should be no longer than 20'. Important: A shut-off valve (not included) in the gas line is required. It provides for safety when the unit is not in use and for convenient maintenance and repair. It must be installed within 6 feet of the unit. Use a pipe joint compound resistant to all gasses on all male fittings except flare fittings. Fig Airflow diagram INCORRECT Rear oven lid vent YOU MUST PROTECT REAR OVEN VENT FROM PREVAILING WIND Fig Airflow direction - INCORRECT CORRECT PLACE GRILL SO PREVAILING WIND BLOWS TOWARD FRONT OF GRILL Fig Airflow direction - CORRECT GAS SUPPLY AND MANIFOLD PRESSURES: For natural gas - normal 7" water column (w.c.), minimum 5", maximum 10 1/ 2 ". For propane gas - normal 11" w.c., minimum 10", maximum 13". 12

13 ELECTRICAL SAFETY To protect against electric shock, do not immerse cord or plugs in water or other liquid. Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts. Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance malfunctions or has been damaged in any manner. Contact the manufacturer for repair. Do not let the cord hang over the edge of a table or touch hot surfaces. Do not use an outdoor cooking gas appliance for purposes other than intended. When connecting, first connect plug to the outdoor cooking gas appliance then plug appliance into the outlet. Use only a properly wired and inspected 120VAC (15 AMP minimum) Ground Fault Circuit Interrupter (GFCI) GROUNDED 3-wire receptacle with this outdoor cooking gas appliance. The GFCI receptacle must be a WEATHER-PROOF IN-USE COVERED RECEPTACLE. Never remove the grounding plug or use with an adapter of 2 prongs. Use only extension cords with a 3 prong grounding plug, rated for the power of the equipment, and approved for outdoor use with a W-A marking. The provisions of the National Electric Code as well as any local codes must be observed when installing the product. 13

14 MODEL SPECIFICATIONS Main burner quantity N/P orifice drill size Backburner N/P orifice drill size Infrared searing burner N/P orifice drill size A430i A530i A540i A660i A790i 2 #42 / #54 2 #40 / #53 3 #44 / #55 3 #42 / #54 3 #38 / #53 #52 / #59 #52 / #59 #48 / #56 #48 / #56 #45 / #55 #49 / #56 #45 / #55 #49 / #56 #45 / #55 #45 / #55 Aurora insulating liner model # (not included)* Wind deflector model # (not included) Burner maintenance kit model # (not included) MK-1 Grill complete maintenance kit model # (not included) MCK-1 Input electrical requirements 120VAC / 15 AMP minimum / 60 Hz / GFCI outlet Interior oven lights rating 12V / 10 watt halogen bulb If equipped * Note: If installing this grill in a combustible enclosure, the correct insulating liner must be used. Consult liner instructions for counter cut-out dimensions and installation. Table 1 - Product Specifications Model Height Width Depth (Top to bottom) (Left to right) (Front to back) Upper hanger to top (with oven) Open (A) Closed (B) Hanger to hanger (C) Control panel width (D) Maximum depth (E) A430i 20 1 /4" 13 1 /4" 30" 26 1 /2" 26 3 /4" A530i 23 5 /8" 15" 30" 26 1 /2" 29 3 /4" A540i 20 1 /4" 13 1 /4" 36 1 /2" 32 1 /2" 26 3 /4" A660i 23 5 /8" 15" 36 1 /2" 32 1 /2" 29 3 /4" A790i 23 5 /8" 15" 42 1 /4" 38 1 /4" 29 3 /4" Table 2 - Grill Dimensions C E A B D Fig

15 MODEL SPECIFICATIONS (cont.) A430i A530i A540i A660i A790i A Countertop to unit bottom cut-out* 12" 12" 12" 12" 12" B Side to side non-combustible cut-out* 25-1 / 2 " 25-1 / 2 " 32" 32" 37-3 / 4 " C Front to back non-combustible cut-out* 19-1 / 2 " 23-1 / 2 " 19-1 / 2 " 23-1 / 2 " 23-1 / 2 " D Control panel width non-combustible cut-out 27" 27" 33" 33" 38-3 / 4 " * Note: If installing this grill in a combustible enclosure, the correct insulating liner must be used. Consult liner instructions for counter cut-out dimensions and installation. Includes any substrate at front wall of enclosure (in the area the rear of the control panel is to sit flush against). See SUBSTRATE section on next page. Only applicable for non-combustible enclosures that have countertops with an overhang (see illustration and section below). Table 3 - Cutout Dimensions Countertop TOP VIEW B TOP VIEW (Countertop) X= D-B 2 Y= Total Countertop Overhang NON-COMBUSTIBLE X C Control panel GRILL ENCLOSURE CUT-OUT DIMENSIONS Lower support D Countertop overhang (Control panel) Y 1/ 4 " Clearance (Overhang) Check clearance for control panel removal FRONT VIEW SIDE VIEW A Countertop overhang Control panel See next page for substrate considerations Countertop overhang Fig COUNTERTOP OVERHANG The control panel is designed to sit flush against the grill enclosure front wall. If the non-combustible enclosure countertop extends beyond the front wall, creating a countertop overhang, it must be cut flush with the front wall for the width of the control panel or a gap will be created exposing the forward portions of the left and right side grill fire walls. See illustrations above. ENCLOSURE VENTILATION FOR YOUR SAFETY, you must provide openings in the grill enclosure for replacement air and ventilation (in case of possible leakage from gas connections or propane cylinders). Failure to do so may result in a fire or explosion causing property damage, bodily injury, or death. See the GRILL ENCLOSURE / VENTILATION REQUIREMENTS section for details. 15

16 SUBSTRATE MODEL SPECIFICATIONS (cont.) When adding any substrate to the grill enclosure front wall (including tiles, stone, etc.), consider the following: Substrate Behind Control Panel Substrate + countertop "front to back" cutout must equate to Dim. C (see previous page) when the substrate sits flush behind the control panel. Substrate Alongside Control Panel Any additional substrate alongside the control panel does not need to be considered in Dim. C (see previous page), however a 1/4" clearance on each side (same as overhang) and below is required. TOP VIEW (Countertop) TOP VIEW (Countertop) Grill liner C Substrate (includes tiles, etc. at front of enclosure) Grill liner C Substrate (includes tiles, etc. at front of enclosure) (Control panel) Flush Countertop overhang 1 / 4 " (if applicable) Clearance Flush (Control panel) Fig Fig Countertop overhang 1 (if applicable) / 4 " Clearance 16

17 MODEL SPECIFICATIONS (cont.) BUILT-IN GRILL WIRING DIAGRAM * Interior oven light Interior oven light Back burner igniter (if equipped) Power supply Main burner igniters Wire harness assembly Valve manifold Light switch Ground wire Wire harness extension LED disk (large) LED disk (large) Meat probe (if equipped) Main burner 3 Main burner 2 Main burner 1 Back burner (if equipped) Thermocouple (if equipped) Digital thermometer (if equipped) * A790i model shown. Model wire diagrams may vary. Note: In addition, a wire diagram specific to your unit can be found affixed to the inside of the control panel. 17

18 REPLACEMENT PARTS LIST To order replacement parts, contact your local Fire Magic dealer. 29 Some items shown are optional, or are not available for certain models. Your model may vary, refer to parts list table. 18

19 REPLACEMENT PARTS LIST (Cont.) A430i A530i A540i A660i A790i Item Description Part No. Qty. Part No. Qty. Part No. Qty. Part No. Qty. Part No. Qty. 1. Stainless cooking grid (set of 2 or 3) 3542-DS DS DS DS DS Flavor grid (set of 2 or 3) 3063-S S S S S Main burner Heatshield kit Silicone gasket Infrared burner * Oven lid or Oven lid w/ oven thermometer or Oven lid w/ window N/A N/A N/A Warming rack 3672S-M S-M S-M S-M S-M 1 9. Back burner* H H H H H Back burner cover* Rotisserie motor* Heavy-duty motor* N/A N/A Rotisserie rod* N/A 14. Heavy duty rod* N/A N/A Rotisserie knob* Meat holder (pair)* Counterbalance* 3620E E E E E Grid lifter Convertible regulator PR-4 1 PR-4 1 PR-4 1 PR-4 1 PR Valve manifold w/ back burner or valve manifold w/o back burner N/A 21. Control panel w/ back burner, w/ digital thermo or Control panel w/ back burner, w/o digital thermo or Control panel w/o back burner, w/ digital thermo N/A or Control panel w/o back burner, w/o digital thermo Small knob* Large knob LED disk (small)* LED disk (large) Digital thermometer H H H H H 1 or Oven hood thermometer or Grill top thermometer (window models) Meat probe * S S S S S Drip tray Drip tray liner (set of 4) Wire harness assembly Back burner electrode* Main burner electrode Natural gas orifice(s) Natural back burner gas orifice(s) Propane gas orifice(s) Propane back burner gas orifice(s) Thermometer wire harness * Power supply w/ connector Wire harness extension V / 10 watt halogen light bulb Light lens Lamp assembly Light switch Magic View window (only) * N/A N/A N/A Flash tube (left) Flash tube (right) Backburner flex connector * Air baffle * If equipped Not available on A430i or A530i models Not shown 19

20 INSTALLATION INSTALLATION It is not required to remove the control panel or knobs to install this unit. DO NOT lift the unit from the control panel when installing. Control panel stops here COUNTER PREPARATION Consult Table 3 for non-combustible enclosure cut-out dimensions. An RHP insulating liner must be used if any supporting construction is combustible. Consult the instructions that come with the liner for dimensions and additional installation information before beginning the installation. This outdoor built-in grill must be supported by the stainless-steel GAP CREATED hanger extending from the upper portion of the grill. The hanger rests on the left, right, and back of the countertop and on the two Fig Countertop overhang - incorrect cutout front support adjustment screws located below the control panel on the left and right sides. The control panel is designed to sit flush against the enclosure front wall (see Fig. 20-2). If the non-combustible enclosure countertop extends beyond the front wall, creating a countertop overhang (see Fig. 20-1), it must be cut flush with the front wall for the width of the control panel or a gap will be created exposing the forward portions of the left and right side grill fire walls. Reference the MODEL SPECIFICATIONS section. CONNECT THE GAS SUPPLY For propane cylinders: For connecting a propane unit to a portable propane tank, read the safety warnings and follow the instructions in the section SAFE USE AND MAINTENANCE OF PROPANE GAS CYLINDERS. Note: When a propane cylinder is installed inside of the enclosure, the guidelines found in the GRILL ENCLOSURE / VENTILATION REQUIREMENTS section MUST be followed. For household propane or natural gas units: CAUTION: Use only C.S.A. listed stainless-steel flex connectors within the enclosure. WARNING A rubber or plastic connector will rupture or leak, resulting in an explosion or serious injury if used inside the appliance enclosure. 1. Run the attached flex connector routed under the left side of the grill to the gas stub. 2. Turn OFF the gas supply at the source. 3. A shut-off valve is required within 6 feet of the unit. If shut-off valve is connected to end of gas supply stub: Connect the flex connector to the shut-off valve (see Fig. 20-3). Tighten securely. If shut-off valve is installed in-line: Install the supplied flare adapter to the gas supply using a pipe joint compound resistant to all gasses (see Fig. 20-3). Tighten securely. INCORRECT CORRECT Flare adaptor (use on gas supply stub only if shut-off valve installed in-line) Countertop Proposed cutout in overhang Overhang Countertop IDEAL Flush-mounted control panel Fig Countertop overhang - correct cutout Flex connector (coming from unit) Shut-off valve (required, not included, must be installed within 6 feet of the unit) Gas supply Fig Connecting to a gas line Connect the flex connector to the flare adapter (see Fig. 20-3). Tighten securely. Fig Household propane & natural gas diagram 20 OFF (Countertop) Flex connector Hanger To gas system Shut-off valve (shown in-line) must be within 6 feet of the unit Gas inlet pipe Pipe adapter fitting (Cut-out)

21 INSTALLATION (Cont.) 4. Turn all burner control knobs to the OFF position. Turn the gas supply on. Then carefully check all gas connections for leaks with a brush and half-soap/ half-water solution before lighting. NEVER USE A MATCH OR OPEN FLAME TO TEST FOR LEAKS. 5. Close the shut-off valve, then slide the grill into place. Do not to pinch, kink, or damage the gas connector line. 6. Rotate the front support adjustment screws to the left to raise and to the right to lower the respective side of the appliance grill. Use a 7/16" open-end wrench as needed. See Fig Important: Do not extend the front support adjustment screws so far that any part of the hanger is raised off the counter top. INSTALL THE FLAVOR GRIDS Place the flavor grids directly onto the studs on the burners. See Fig The slightly larger grids are designed to be placed over the outside burners, and the slightly smaller grid over the inner burner. The flavor grids allow heat from the burners to be evenly distributed throughout the cooking area. Bottom of control panel Place onto studs Front support adjustment screw Bottom of cut-out opening Fig Front support adjustment screws Fig Install flavor grids 21

22 INSTALLATION (Cont.) INSTALL THE COOKING GRIDS Note: Wear heat-resistant gloves if necessary. Note: Do not leave the lifter on any hot surfaces. 1. With the prongs facing downward, insert the notchedend of the lifter between two grid rods, then rotate, as shown in Fig. 22-1, A & B. Note: To balance, insert the notched-end of the lifter in the middle front half of the cooking grid. 2. Insert the rear pointed-end of the lifter between the same two rods (Fig. 22-1, B) and carefully lift the cooking grid and place onto the front and rear grid rests of the grill (see Fig. 22-2). Repeat for all other cooking grids. INSTALL THE DRIP TRAY Your grill includes a pack of four drip tray liners. Place a liner into the drip tray as shown in Fig. 22-3, and fully insert the drip tray into the bottom front of the control panel. Note: The liner must fit under the rear lip and two front tabs found on the drip tray. INSTALL THE WARMING RACK The warming rack (Fig. 22-4) is packed separately. To install the warming rack, carefully insert the rack hangers into the two holes in the back of the inner oven hood, then lower the front of the rack to a level position. A B Fig Install cooking grids Fig Install cooking grids Liner Removing the warming rack before using the rotisserie will leave more clearance for the meat being cooked (if applicable). Fig Install drip tray Warming rack Fig Install warming rack Fig Install warming rack 22

23 POWER SUPPLY ELECTRICAL INSTALLATION The electrical connections from the power supply box to the grill come pre-connected. If grill accessories are to be installed and will be powered using the same grill power supply, instead refer to the POWER SUPPLY / WIRE HARNESS CONNECTIONS section of the owner's manual included with the accessory for power supply installation. 1. Locate power supply box 2. Route wire harness extension downward 3. Mount power supply box 4. Connect cord to power source CAUTION: IMPROPERLY CONNECTED WIRES WILL CAUSE DAMAGE TO THE GRILL AND MAY RESULT IN PROPERTY DAMAGE AND/OR PERSONAL INJURY. To install the power supply box: 1. It MUST be located at least 12 inches below the bottom of the grill (see Fig. 23-1). 2. The wire extension that exits from the control panel MUST be routed directly downward. This will prevent overheating. DO NOT route the wire extension below the grill (see Fig. 23-1). Note: For enclosures with a solid area beneath the grill, a cutout must me made near the wire extension to allow for the above requirement. If an insulating liner is installed, route the wire down through the nearest hole possible. 3. Mount the power supply box to the inside of the enclosure using appropriate hardware for your enclosure (see Fig. 23-1). WARNING: DO NOT block the vent holes found on the box. 4. Connect the cord coming from the power supply to a 120VAC (15 AMP minimum) GFCI GROUNDED 3-wire receptacle (see Fig. 23-1). The GFCI receptacle must be a WEATHER-PROOF IN-USE COVERED RECEPTACLE. WARNING: Electrical Grounding Instructions - This appliance is equipped with a three-pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. Route wires directly downward (to prevent overheating) 12" Min. 120VAC (20 AMP minimum) GFCI GROUNDED 3-wire receptacle Fig Electrical installation 23

24 USE, CARE, & SERVICE IDENTIFICATION OF GRILL CONTROLS Control panel screw(s) Left main burner control knob Digital Thermometer (if equipped) Drip tray Right main burner control knob Backburner control knob (if equipped) Light switch* Meat probe (if equipped) * The light switch is push button operated, and is located on the right side of the control panel. It controls the power to all lights. Fig A430i and A530i controls Control panel screw(s) Left main burner control knob Digital thermometer (if equipped) Center main burner control knob Right main burner control knob Drip tray Light switch* Backburner control knob (if equipped) Meat probe (if equipped) * The light switch is push button operated, and is located on the right side of the control panel. It controls the power to all lights. Fig A540i, A660i, and A790i controls 24

25 USING THE GRILL BEFORE INITIAL USE Ensure that: the grill has been properly installed and leak tested by a qualified professional service technician and as instructed in this manual. you have read and understand all of the information in this manual. BEFORE EACH USE Ensure that: you smell around the appliance area for gas. If you smell gas (and all control knobs are in the OFF position), immediately shut off the gas supply and contact a qualified professional service technician or the gas supplier for inspection. the required vent openings and surrounding area of the grill enclosure are clear at all times. the cooking area and drip tray are clean, and the drip tray is properly installed. you inspect all piping and hoses for damage, cuts, wear, and tear. Replace any damaged components prior to use. OPERATION The grill becomes HOT during use. NEVER touch any part of the cooking area or surrounding hot surfaces with bare hands. Use long-handled insulated BBQ tools and wear an insulated glove / oven mitt. Always keep your face and body as far from the grill as possible during use. Avoid wearing loose-fitting clothing as they could ignite. NEVER use charcoal or any other solid-fuel in the grill. NEVER leave the grill unattended during use. NEVER cover more than 75% of the cooking or grill surface with griddles or pans to prevent overheating. After reading and understanding all bullets above, follow these steps to light and use your grill: 1. Light the grill per the LIGHTING INSTRUCTIONS section. 2. Turn the control knobs to the HI-LIGHT position, close the hood, and allow the grill to preheat for 15 minutes or until desired cooking temperature is reached. 3. Place the food on the grill and cook as desired. Monitor the flames and temperature, and adjust the heat setting if necessary. 4. See the sections below and the following pages for all other information regarding use. WIND CONSIDERATIONS Proper airflow (front-to-back, Fig. 25-1) MUST be maintained for the grill to perform as it was designed. See the INSTALLATION REQUIREMENTS section for details. When using the grill in windy conditions, the wind can disrupt the airflow and cause overheating. To prevent overheating during windy conditions, do not leave the hood closed with the burners on high for more than 15 minutes. AFTER EACH USE 1. Brush the cooking grids to remove all residue. 2. Operate on high with hood closed for minutes to burn off all grease. 3. Cover the grill once it has completely cooled. Note: For additional cleaning, refer to the SERVICING AND CLEANING section. Fig Airflow diagram 25

26 Lisez toutes les instructions avant l allumage, et suivez ces instructions chaque fois vous lumière le unité. ÉCLAIRAGE ÉLECTRONIQUE ÉCLAIRAGE MANUEL Note: L éclairage Le unité doit électronique être relié à la exige puissance une batterie 120VAC installée pour de l éclairage 9 volts avec électronique. ATTENTION: Attendez toujours cinq (5) minutes le gaz une bonne charge. pour se dégager après que n importe quelle 1. Ouvrez les couvercles ou enlevez les couvertures des brûleurs tentative non réussie d éclairage. pour être Lit. 1. Suivez les étapes 1 à 3 (à gauche). 2. Tournez tous les boutons de commande de gaz à leurs positions de repos. 2. Passez un allumeur brûlant de butane de long-baril ou une allumette brûlante de long-tige dans la grille à cuire 3. Allumez le gaz à sa source. s ouvrant au dessus du tube d éclairage. (Fig. 26-2). Pour Lisez Note: N ouvrez des backburners, tenez la flamme contre le surface du Read l établissement setting ici (OUTRE here de montrer) pas plus d une backburner. Pour des sideburners, tenez la flamme contre valve à la fois le brûleur. OFF pour l éclairage 3. Vieux Maintenez match le / flamme match / d un flamme briquet d un à la briquet partie supérieure à la partie électronique ou du supérieure tube d éclairage du tube pendant d éclairage 5 secondes, pendant 5 ou, secondes, à côté de ou, la manuel. brûleur latéral / Utilisation HIGH to à côté de veilleuse. Puis appuyer sur le bouton de Indicateur LIGHT d écoulement SALUT contrôle approprié et en appuyant tourner dans le sens Enfoncez de gaz (haute) le bouton à la lu- antihoraire à la position HI LIGHT. Retirez le briquet ou pour mière des allumettes quand le brûleur s allume, puis relâchez tourner le bouton de commande. Fig bouton de commande 4. Si le brûleur ne se allume pas dans les cinq (5) 4. Diminuez le bouton de commande désiré pendant 5 secondes de tourner le bouton de commande, enfoncez secondes, puis, et tout en pressant le tour il dans le sens immédiatement le bouton et tournez la valve à AU LOIN. contraire des aiguilles d une montre dans la position ATTENDEZ CINQ (5) MINUTES avant de répéter les LÉGÈRE de HI. Une fois que le brûleur s allume, libérez étapes 2 à 4 des instructions manuelles d éclairage. le bouton. OUTRE DE T O TURN OFF LOW ALLUMAGE DES INSTRUCTIONS (D ALLUMAGE) HI LIGHT TO TURN ON SUR ATTENTION : Si un brûleur ne s allume pas dans cinq (5) secondes d allumer le bouton de commande, enfoncez le bouton et tournezle à la position de repos. ATTENDEZ CINQ (5) MINUTES avant de répéter l étape 4. Si vous sentez le gaz, suivez les instructions sur la couverture de ce manuel. Si les brûleurs ne s allument toujours pas après que plusieurs tentatives, se rapportent aux instructions pour l éclairage manuel. 5. Répétez l étape 4 pour que chaque brûleur additionnel soit Lit. Plus léger Tube d éclairage Fig Éclairage manuel ARRÊT DU UNITÉ Pour couper le unité, diminuez chaque bouton de commande de valve et tout en pressant tour il dans le sens des aiguilles d une montre à la position de repos. Fermez toujours la valve de la fourniture de gaz après chaque utilisation du unité. EN EMPLOYANT UN RÉSERVOIR DE PROPANE PORTATIF Des réservoirs de propane sont équipés d un dispositif d arrêt de sûreté qui peut ne pas causer le bas ou aucunes pression de gaz/flamme aux brûleurs si le fonctionnement et l allumage des instructions ne sont pas suivis exactement (voir la note importante dans la section de dépannage pour plus de détails.) Pour votre convenance et sûreté ; quand le bouton de commande est tourné a la position de fonctionnement, l indicateur d écoulement de gaz changera de bleu en le rouge. (Le rouge indique l écoulement de gaz.) Voir la Fig

27 LIGHTING (IGNITION) INSTRUCTIONS Read all instructions before lighting, and follow these instructions each time you light the unit. ELECTRONIC LIGHTING MANUAL LIGHTING Note: Electronic This unit must lighting be connected requires an to 120VAC installed power 9-volt battery for electronic with a lighting. good charge. 1. Open lid(s) or remove cover(s) from burner(s) to be lit. 2. Turn all gas control knob(s) to their OFF position(s). 3. Turn on the gas at its source. To Turn OFF T O TURN OFF Press knob in to turn Read Read setting here (OFF position here shown) LOW OFF Gas Flow Indicator Fig Control knob HI LIGHT To Turn ON TO TURN ON Use HIGH to LIGHT HI (high) to light Note: DO NOT turn on more than one valve at a time for either electronic or manual lighting. 4. Depress the desired control knob for 5 seconds, then, while pressing turn it counterclockwise to the HI LIGHT position. Once the burner lights, release the knob. CAUTION: If a burner does not light within five (5) seconds of turning on the control knob, depress the knob and turn it to the OFF position. WAIT FIVE (5) MINUTES before repeating step 4. If you smell gas, follow the instructions on the cover of this manual. If the burners still do not light after several attempts, refer to the instructions for manual lighting. 5. Repeat step 4 for each additional burner to be lit. CAUTION: Always wait five (5) minutes for gas to clear after any unsuccessful lighting attempt. 1. Follow steps 1 through 3 (left). 2. Insert either a burning long-barrel butane lighter or a burning long-stem match through the cooking grid opening to the top of the lighting tube (Fig. 27-2). For backburners, hold the flame against the surface of the backburner. For sideburners, hold the flame against the burner. 3. Hold the match / lighter flame at the top of the lighting 3. Hold tube the for match 5 seconds, / lighter or, flame next to at the backburner. top of the lighting Then tube depress for 5 the seconds, appropriate or, next control to the knob sideburner and while / backburner. pressing turn Then it counterclockwise depress the appropriate to the HI control LIGHT knob position. and Remove while pressing the lighter turn it counterclockwise or match when the to the burner HI LIGHT lights, position. and release Remove the control the lighter knob. or match when the burner lights, and release the control knob. 4. If the burner does not light within five (5) seconds of turning the control knob, immediately depress the knob and turn the valve to OFF. WAIT FIVE (5) MINUTES before repeating steps 2 through 4 of the MANUAL LIGHTING instructions. Lighter Lighting tube Fig Manual lighting SHUTTING OFF THE UNIT To shut off the unit, depress each valve control knob and while pressing turn it clockwise to the OFF position. Always close the valve from the gas supply after each use of the unit. WHEN USING A PORTABLE PROPANE TANK Propane tanks are equipped with a safety shutdown device that may cause low or no gas pressure/flame at the burners if operating and lighting instructions are not followed exactly (See important note in the TROUBLESHOOTING section for more details.) For your convenience and safety; when the control knob is turned to the on position, the gas flow indicator will change from blue to red. (Red indicates gas flow.) See Fig

28 OPTIONAL DIGITAL THERMOMETER The optional digital thermometer is for oven and meat probe temperature monitoring, and timed cooking. Pressing the power button will turn on the thermometer. The thermometer will automatically shut off after 5 minutes if no temperature change is detected. The thermometer is located on the control panel between the control knobs. Plug in the meat probe on the right side of the control panel as shown in Fig FOR BEST PERFORMANCE, GENTLY PRESS THE BUTTONS. When turned on, accurate temperature readings will begin after the thermometer has initialized. When turned off, allow 5 seconds prior to turning back on. Read the following sections completely regarding thermometer operation. Refer to Fig for thermometer orientation and button locations. Default Screen Press the power button to turn the thermometer ON. The default screen will be displayed. Temperatures for the oven and meat probe will be shown (see Fig. 28-3). Timer button Menu button Power button Meat probe plug Fig Meat probe detail Menu Screen Press the power button to turn the thermometer ON. The Time set via Timer default screen will be displayed. Press the MENU button to TIMER 00:00 F display its screen. Press the up/down arrow to scroll through Oven temp. TEMP SET ACT the options (see Fig. 28-4). info OVEN Note: The menu screen will return to the default screen Meat probe MEAT after approximately 30 seconds of no activity. Press the MENU button to manually return to the default temp. info screen. MENU SET MENU Display screen Fig Orientation SET Fig Default screen detail Meat probe handle MEAT PROBE Arrows for adjusting digits SET button for selecting & confirming SETUP GRILL GUIDE ALARM BACKLIGHT MENU SET Fig Menu screen 28

29 OPTIONAL DIGITAL THERMOMETER (cont.) Setting Oven and/or Meat Probe Temperature 1. From the default screen, press the down arrow to the desired oven / meat probe area (flashing). Press SET. 2. The selected location s temperature screen will be displayed. Use the arrows to set the desired temp. The actual temp. will also be shown (see Fig. 29-1). Note: PRESSING the arrows will adjust the desired temp. by increments of one degree. HOLDING them down (for several seconds) will adjust the temp. rapidly. 3. Press SET to return to the default screen. Repeat as necessary for other area. The display will flash red and the alarm will sound (if set to do so) when the oven / meat probe reaches its set temperature. Press any button to silence. Grill Guide and Meat Probe The grill guide displays recommended ready temperatures for various meats (see Fig. 29-2). 1. Under the menu screen select GRILL GUIDE. Press SET. 2. Press the up/down arrow to view the desired meat. 3. Note the temp. and press SET. This will take you to the meat probe temperature screen. 4. Use the arrows to set the noted temp. 5. Press SET to return to the default screen. Inserting the meat probe into the cooking meat will give an actual temp. reading. The display will flash red and the alarm will sound (if set to do so) when the actual temp. reaches the set temp. Press any button to silence. Do not leave the meat probe in the meat for a prolonged period of time, or with the hood closed.the meat probe is calibrated specifically for use at temperatures between 130 F and 180 F. Current location MENU OVEN SET TEMP: 350 Set this temp. as desired ACTUAL: 078 Fig Area temp. screen (oven shown) MENU PROBE MED WELL TEMP RARE RARE MED DONE BEEF PORK N/A N/A N/A 170 LAMB SET SET Fig Grill Guide screen Meat probe DO NOT USE MEAT PROBE WITH HOOD CLOSED Use arrows to set Use arrows to view desired meat Only check food temperature with hood open Setting the Timer 1. Press the timer button. Use the arrows to set the desired amount of time (see Fig. 29-4). 2. Press SET to return to the default screen. The time remaining will be shown on the default screen. Once the time reaches zero; the display will flash red and the alarm will sound. Press any button to silence. Fig Meat probe Set time as desired TIMER 05:00 Use arrows to set MENU SET Timer button Fig Timer screen 29

30 OPTIONAL DIGITAL THERMOMETER (cont.) Setting the Alarm (Oven Temp. or Meat Probe) The alarm can be individually set (ON or OFF) for the meat probe and oven temp. The default setting has the alarm OFF for the meat probe and oven temp. The alarm always alerts for the TIMER. 1. Under the menu screen select ALARM. Press SET. 2. Use the up/down arrow to select the desired alarm, and press the power button to turn the alarm ON/OFF. 3. Press SET to return to the menu screen. 4. Press MENU to return to default screen. MENU Press power button to turn colors ON/OFF OVEN PROBE OFF ON Fig Alarm screen SET Use arrows to select desired alarm Setting the Thermometer Backlight The default color for the thermometer backlight is blue. The color may be changed as desired by turning the three base colors ON/OFF. Various combinations will result in different colors. 1. Under the menu screen select BACKLIGHT. Press SET. 2. Use the up/down arrow to select the desired color, and press the power button to turn the color ON/OFF. 3. Press SET to return to the menu screen. The new color will now show. 4. Press MENU to return to default screen. Note: Turning all colors OFF will result in no backlight. Important: Turn on no more than 2 colors at a time. Changing Temperature Scale ( C/ F) 1. Under the menu screen select SETUP. Press SET. 2. Press SET to select SETUP FC. 3. Select as desired and press SET to return to the menu screen. 4. Press MENU to return to the default screen. MENU Press power button to turn ON/OFF Select as desired BACKLIGHT RED OFF GREEN OFF BLUE ON SET Fig Backlight screen MENU TEMPERATURE F C Fig Temperature scale screen SET Use arrows to select desired color 30

31 Rotisserie rod bracket FIREMAGIC B 1 Fig Heavy-duty Rotisserie motor 2 Rotisserie motor slots (4) Fig Backburner (unlit) A Drip tray liner Rod drive socket 1 loosen/ tighten Rocker switch Fig Meat holders Backburner cover Rotisserie motor bracket slide Warming rack FIREMAGIC Fig Arm OPTIONAL ROTISSERIE Rotisserie rod rear bracket Counterbalance Rotisserie motor bracket Rotisserie rod and knob Rotisserie motor Rotisserie motor Rod drive socket Fig CAUTION: WHEN USING THE BACKBURNER; KEEP THE OVEN LID CLOSED TO PREVENT HEAT LOSS, PROVIDE PROPER CONVECTION, AND PROVIDE PROPER VENTING. THIS WILL ENSURE EVEN COOKING TEMPERATURES. DO NOT KEEP YOUR OVEN LID OPEN DURING ROTISSING, AS THIS MAY CAUSE PERSONAL INJURY, OR IN SOME CASES, IN WINDY CONDITIONS, DAMAGE TO THE GRILL. DO NOT USE THE ROTISSERIE MOTOR IN THE RAIN. DO NOT LEAVE THE MOTOR ON THE GRILL WHEN NOT IN USE. 1. Remove warming rack, backburner cover, and cooking grids. Leave the flavor grids on if possible. 2. Slide rotisserie motor fully onto motor bracket (right side, Fig. 31-1, Fig and Fig. 31-3). 3. Remove rotisserie rod from rear bracket (Fig. 31 1) and attach knob if necessary. 4. Slide the left meat holder onto the rod (and tighten), the meat onto the rod and into the holder, followed by the right meat holder onto the rod and into the meat as shown in Fig Tighten the right meat holder. Be sure the meat is centered and balanced as well as possible. 5. Hold both ends of the rod so it settles freely (do not grip tightly). Allow the rod to rotate until the heavy side of the meat rests downward. 6. The counterbalance may then be attached to even weight distribution. Slide counterbalance onto rod next to the meat holder. Loosen the arm and point it upward opposite the heavy side of the meat. Tighten the arm. 7. Slide the counterbalance weight up or down the arm until the rod rotates most evenly then tighten thumb screw (Fig and Fig. 31-6). 8. Insert the pointed end of the rod into the motor drive socket and the groove next to the knob into the left support bracket. 9. To keep drippings off the burners and simplify cleanup, place Fire Magic drip tray liners under the meat, if desired (Fig. 31-4). 10. Plug-in the rotisserie motor and press the rocker switch to start. 11. Light backburner per lighting instructions in this manual (or on drip tray handle) and close oven lid. Important: Turn the backburner to low or off when stopping the rotisserie to prevent overcooking. Backburner (lit) Fig Thumb screw Weight Left support bracket 31

32 OPTIONAL INFRARED BURNER OPERATION The infrared (IR) searing burner (optional) cooks with a powerful radiant heat. Cover WARNING Only handle the infrared burner cover when the unit is cold or with a well-insulated long-handled tool or heat resistant gloves. Cut-out for Flash tube Flash tube Igniter electrode SIDE VIEW (with cover on) NO foreign objects Drippings and other Airborne liquids dust or grease Cover Igniter electrode Food particles or debris Flash tube Fig Light the infrared burner following the LIGHTING INSTRUCTIONS in this manual or printed on the drip tray. Follow these guidelines when operating the Infrared burner: DO NOT place food on the cooking grid until the IR burner glows orange (Fig. 32-3). Drippings are heated and evaporate instead of sticking to and impairing burner function. For cleaning purposes; always leave your burner on (after cooking) for an additional 5 minutes, to allow for a burnoff period. This is important to keep your burner clean and operating properly. As the burner is self cleaning (at full temperature); avoid the use of cleaners or abrasives. When not in use, always cover the infrared burner with the stainless-steel cover. This protects the burner from drippings (from other cooking), water, airborne particles, and foreign objects (Fig. 32 2). Important: Clean burners allow the gas to circulate and burn over the entire heating surface for powerful and even cooking. Do not strike or scrape the ceramic portion of the burner as it may chip, crack, or break (Fig. 32 2). Note: Digital thermometer (if equipped) does not give accurate readings for infrared burners. Important: When grilling with the infrared burner, always place a cooking grid above it. The cooking grid must be removed for rotisserie cooking. CAUTION: DO NOT operate your IR burner with the oven hood closed. CAUTION: Never attempt to operate the IR burner with the protective cover in place. 32 Burner ceramic must be protected with cover when burner is not in use. SIDE VIEW (burner on HI LIGHT and glowing orange) OFF LOW OFF HI LIGHT HI LIGHT LOW Igniter electrode Fig Flash tube Fig Drips and particles evaporate before hitting infrared burner when cooking at the maximum setting. Note: Flavor grids are not to be used with infrared burners. To ensure proper operation, all infrared burners (back and main) must be operated on the HI setting for a minimum of 10 minutes. Thereafter, the flame may be lowered as desired. CAUTION: Always monitor the infrared burner flame when operated on low, as it may blow out in high-wind conditions.

33 SERVICING AND CLEANING APPLIANCE MUST BE COMPLETELY COOL WHEN CLEANING. DO NOT SPRAY ANY CLEANER OR LIQUIDS ON THE APPLIANCE WHEN HOT. The appliance MUST be cleaned as instructed below to prevent grease build-up and other food deposits. A clean and well maintained appliance prevents the risk of grease/fat fires. See INSTALLATION, OPERATION, AND SAFETY INFORMATION section. AFTER EACH USE: preheat the unit, brush the cooking grids to remove all residue, and operate on high (hood closed) for minutes to burn off all grease. EVERY 10 COOKOUTS: clean the unit as instructed below. ANNUALLY: completely clean the unit and all of its components. A complete maintenance kit is available with step by step cleaning instructions, see Table 1. COOKING GRIDS Fig Wipe with grain Before and after each use, clean the cooking grids with a grill brush. Before initial use and periodically, it is suggested that the cooking grids be washed with a mild soap and warm water solution. INTERIOR THE BURNER PORTS AND CARRY-OVER PORTS/SLOTS MUST BE KEPT CLEAN TO ENSURE PROPER IGNITION AND OPERATION. Remove the burner (see the CHECK BURNER ORIFICES section) and clean the ports and slots as required. Also inspect and clean the burner inlet for insects and nests. A clogged burner can lead to a fire in the bottom of the appliance. A burner maintenace kit is available, see Table 1. The inside of the appliance may be cleaned periodically with oven cleaner if desired. Follow the oven cleaner instructions for proper use. Be careful not to get oven cleaner on the outside surface of the appliance as it can permanently damage the finish. DO NOT use glass cleaner that contains ammonia when cleaning glass surfaces inside of the unit. EXTERIOR Stainless steel surfaces when exposed to temperatures produced by the grilling process will change color. The stainless steel will change color from silver to brown and blue. This can be removed by using stainless steel cleaner. Clean your appliance by first using stainless steel grill cleaner to remove grease and dirt. Always wipe with the grain (See Fig. 33-1). Next, apply stainless steel polish and wipe down using polish wipes to restore the stainless steel color. To clean glass surfaces (if applicable), use a quality brand glass cleaner only, not any of the cleaners mentioned above. If your appliance is installed in a seaside (salt air) or poolside (chlorine) location, it will be more susceptible to corrosion and must be maintained/cleaned more frequently. Do not store chemicals (such as chlorine or fertilizer) near your stainless steel appliance. Due to the nature of stainless steel, surface iron oxide deposits may appear. Do not be alarmed these deposits are removable with stainless steel cleaner through prompt and periodic maintenance. If not attended to promptly, permanent pitting may occur. By following these recommendations, you will enjoy the beauty and convenience of your appliance for many years to come. DRIP TRAY The drip collector allows you to brush or scrape residue from the grill s inner liner into the drip tray. Regular cleaning of the grill s interior with oven cleaner will help prevent grease/fat fires. After each use, wait for the grill to cool and carefully pull out the drip tray to check it. When a tray liner is nearing full, carefully lift it out of the drip tray, lifting with both hands to keep the tray level until it is safely discarded. Then insert a new drip tray liner (see INSTALLATION - INSTALL THE DRIP TRAY section if needed). If a tray liner is not installed, carefully remove the drip tray and empty the contents. Replace the tray. Order more drip tray liners through your local Fire Magic dealer. Note: The foil tray liner is also useful for setting on burners to cover them and catch drippings directly during rotisserie only cooking (if applicable). PROTECTING YOUR APPLIANCE FROM THE WEATHER An optional cover will protect your appliance when not in use. Allow to cool before covering. Please specify the model number and serial number of your appliance when ordering a cover. Wipe with grain 33

34 REPLACING HALOGEN BULBS Your grill is engineered with the conveniences of electrical power for illuminating and igniting the grill. To replace any interior oven light, follow the instructions below. Important: ONLY REPLACE WITH 12V / 10 WATT HALOGEN BULB(S). WARNING To protect from potentially sharp sheet metal and glass, wear gloves and safety glasses during this procedure. 1. Turn all burner control knobs to the OFF position and shut off the gas supply to the grill at the source (tank valve for propane units or gas line shut-off valve for natural gas units.) 2. Disconnect supply of external electrical power to the grill. CAUTION: Wait for the grill, oven, lens, light bulb, and fixture to cool before proceeding to the next step. 3. Open the oven lid. Important: Place one hand directly below the glass lens and prepare to catch it when it is detached. 4. Carefully insert a standard flat head screwdriver or thin plastic spatula between the glass lens and the stainless steel on which the light is mounted and gently pry the glass lens out in such a way that the stainless steel is not scratched (twisting the screwdriver handle, for instance). Catch the lens and set it safely aside. Note: You may wish to take this opportunity to clean the lens with a standard household window cleaner and then dry it completely. SERVICING AND CLEANING (Cont.) 5. Wearing a pair of gloves, reach into the fixture, gently grab the bulb, and pull it straight out of the fixture so that the two pins at the base of the bulb come all the way out. Important: Bulb is halogen. DO NOT TOUCH with bare hands. Oils from hands drastically reduce bulb life. Note: It may be helpful to rock the bulb gently backward and forward while pulling it out. Fig Fixture 6. Inspect the old bulb for broken glass or filament. Note: It may be beneficial to test a suspect bulb in one of the other light fixtures known to be working and turn the power back on to be certain the bulb is actually not working. Fig Curved cut-out top of lens Holes Bulb Prongs Socket Socket Bulb Fig Insert the new 12V / 10 watt halogen bulb into the socket so that both pins slide all the way into the two holes in the bottom of the socket. 8. Place the lens back into the fixture opening with the curved cut-out on the bottom and snap it back into place. Lens 34

35 CONVERT GAS TYPE / CHECK BURNER ORIFICES CAUTION: Make sure the grill is at a safe temperature and isolated from gas and electrical supplies before beginning. For your safety, exercise caution, and make sure you have adequate hand protection, such as gloves, when handling metal parts. Apply Conversion Label This grill comes from the factory configured for one type of gas as marked on the label behind the control panel. When the grill is converted, the label for the new gas (included at original shipping) MUST be filled out and applied next to the existing label mentioned above. Convert Regulator The gas regulator, located behind the control panel, must be set for the type of gas used to fuel the grill. To check the regulator setting, remove the cap in the center of the regulator (Fig. 35-1, A). Holding the cap vertical (see Fig. 35-1, B), the letters at the bottom of the plastic stalk indicate the gas type for which the regulator is currently configured. If the text on the bottom of the regulator stalk does not match the gas type connected to the grill, remove the stalk from the cap, invert, and replace into center of cap. Replace cap on the regulator, screwing down until snug. A Gas regulator cap Fig B Invert if needed Read gas type here (LP shown) Convert Gas Orifices When converting the grill to a different gas type, each burner s orifice must be replaced with the corresponding orifice for the new gas. See Table 1 to determine the proper orifice sizes for each burner. See the following sections for details on orifice conversion. Important: It is critical to the operation of each burner that its orifice be fully inserted into the center of its orifice opening. WARNING HAZARDOUS OVERHEATING WILL OCCUR IF A NATURAL-GAS ORIFICE IS USED WITH PROPANE GAS. SERVICING AND CLEANING (Cont.) Connect To New Gas Supply Plumb the unit as appropriate for the new gas supply. (Additional components may be needed for your specific setup.) Be sure to leak test at all connections. Convert/Check Main Burner Orifices 1. Remove the cooking grid and flavor grid from above the burner you are working on and set them aside. 2. Remove the cotter pin from the left or right rear burner anchoring peg by pulling it straight out of the cotter pin hole using fingers or needle-nose pliers (Fig. 35-2). 3. Lift the back end of the burner out of the anchor peg holes, then move the burner toward the back of the grill to clear the gas inlet and set it aside. CAUTION: THE BURNER IS HEAVY. 4. Use a 3 / 8 " hex nut driver to remove the exposed orifice (Fig. 35-3). Check orifice. If needed, replace it with the correct orifice for the new gas. 5. Replace the burner by first sliding the open cylindrical end of the burner around the orifice, enveloping it and centering on it, then lower the back end anchor pegs into the anchor peg holes. Note: It is critical to the continued safe functioning of the burner that the orifice is centered and completely inside the burner gas inlet. 6. Reinsert the cotter pin into the right rear burner anchor peg using fingers or needle-nose pliers. 7. Replace the flavor grid and then the cooking grid so that the cut-out section is in front. 8. Repeat these steps for each main burner. 35 Main burner Cotter pin Orifice Fig Fig Convert/check Backburner Orifice (if equipped) 1. Remove the warming rack if installed and set it aside. 2. Remove the backburner cover. 3. Unscrew all backburner access plate screws using a Phillips-head screwdriver and set them aside.

36 SERVICING AND CLEANING (Cont.) 4. Remove the access plate by pulling the bottom toward the front of the grill and rotating it upward and outward until the two top tabs attached to back wall of the oven can be removed from the slots in the top of the plate. 5. Remove the backburner assembly retaining screw on the lower left of the backburner using a Phillips-head screwdriver and set it aside. 6. Pull out the wire from the igniter electrode (Fig. 36-2), then carefully remove the backburner by slightly sliding it to the left. CAUTION: Be careful not to damage the wires connected to the backburner assembly. 7. Use a 3 / 8 " hex nut driver to remove the exposed orifice. Check orifice. If needed, replace it with the correct orifice for the new gas. Fig Electrode wire Retaining screw Backburner air shutter Fig Backburner orifice 8. Replace the backburner assembly and reinsert the retaining screw. Center the backburner assembly so that the backburner plate will fit over it. Tighten the retaining screw using a Phillips-head screwdriver. 9. Replace the access plate by first inserting the tabs above into the slots in the top of the plate and then rotating the bottom downward and inward. 10. Replace all the access plate screws using a Phillipshead screwdriver. Convert/Check Infrared Burner Orifice (if equipped) 1. Remove the cooking grid from above the burner. 2. Unscrew both lighting tube hex head screws with a 3 / 8 " hex nut driver. 3. Remove the infrared burner by lifting the back of the burner up so that both tabs are freed from their slots, then lift the burner toward the back of the fire box and upward. Set the burner aside. 4. Use a 3 / 8 " hex nut driver to remove the exposed orifice. Check orifice. If needed, replace it with the correct orifice for the new gas. 5. Replace the infrared burner by first sliding it over the orifice, then lowering the two tabs under the back of the burner into the slots in the back burner rest. 6. Reattach the lighting tube and replace the grid so that the cut-out section is in front. 36

37 SERVICING AND CLEANING (Cont.) AIR SHUTTER ADJUSTMENT Important: Main Burner(s) Air shutters are preset at the factory based on the gas the grill is built to burn. However, altitude or other local conditions may require air shutter adjustment for proper combustion. Flames from a properly adjusted main burner with no wind or breeze present will appear fairly steady, consistent, and mostly blue. If the tip of a flame were to turn orange, it should only do so briefly and then become blue again. The flames will appear to burn while touching the burner ports (see Figure 37-1). If the flames have orange in them and appear to undulate slowly from side to side, or if some of them appear to lift off the burner instead of touching it, then adjust the air shutter, as instructed below. Carry-over slots (on each lobe) Bridge between burner lobes Fig Follow the safety precautions and steps for main burner removal Fig in the CHANGING Adjustment THE MAIN BURNER screw ORIFICES section Adj. (steps 1-4). slot 2. Adjust the air shutter opening by loosening Open the adjustment screw Close with a screwdriver, then sliding the air shutter backward or forward to open or close the air shutter opening (see Fig. 37-2). Shutter Setting Open too far Ideal setting Closed too far Flame Condition Flames shorten and lift off the burner Blue flames just touching burner Lazy flames with orange in them Too large an air shutter opening will allow too much air into the burner, which will cause the flames first to shorten and then to appear to lift up off the ports. For the bottom of the flames to move closer to the ports, close the air shutter more. If the air shutter opening is too small or closed, the flames will present consistently orange tips and become lazy, slowly undulating back and forth. Blue flames on burner ports Lighting tube CAUTION: Turn all burner control knobs to the OFF position and turn off the gas supply at the source before removing or adjusting a burner. WARNING Wait for the burner to be cool or use heavily insulated heat-resistant gloves when handling the burner. For propane gas, ideal settings tend to be just slightly open. For natural gas, which generally requires less primary air than propane, the main burner air shutter may be nearly closed. 3. Adjust the air shutter opening and then replace the burner (steps 6-8 in the CHANGING THE MAIN BURNER ORIFICES section). 4. Follow the lighting instructions in this manual to light the burner. 5. Repeat steps 1-4 until the flames appear to touch the burner ports, burning fairly steadily and mostly blue (see Fig. 37-1). 6. Repeat this procedure for the other main burner(s), if needed. 37

38 Backburner (if equipped) The air shutter is set at the factory. However, altitude or other local conditions may require air shutter adjustment for proper combustion. Blue flames behind burner screen SERVICING AND CLEANING (Cont.) Fig Too large an air shutter opening will allow too much air into the burner, which will cause the flames first to shorten and then to appear to lift up off the ports. For the bottom of the flames to move closer to the ports, close the air shutter more. If the air shutter opening is too small or closed, the flames will present consistently orange tips and become lazy, slowly wavering left and right. Back panel Flames from a properly adjusted backburner will appear as a horizontal line of even blue flames along the bottom of and behind the backburner grating. The grating itself will glow red after it heats up. Note: It is normal for the backburner to smoke when it is first used. Burning the backburner on HI LIGHT for approximately 15 minutes will eliminate the smoking. If, instead of being blue and even, the backburner flames appear to have orange in them and waver slowly left and right, or if the flames appear to lift off the burner, adjust the backburner air shutter by following the steps below. The backburner air shutter adjustment is located behind the right side of the access panel in the back of the oven, above the cooking grid. 3. Continue adjustment until the flames appear to touch the burner ports, burning fairly steadily, consistently, and mostly blue (see Fig. 38-1), then retighten the backburner air shutter adjustment screw. 4. Replace the burner access plate (step 8 in the CHANGING THE BACKBURNER ORIFICE section). Note: It is only necessary to remove the backburner back panel, not the backburner, when adjusting the backburner air shutter. 1. Follow the safety precautions and steps for backburner back panel removal (steps 1 4) in the CHANGING THE BACKBURNER ORIFICE section. CAUTION: The backburner air shutter can be safely adjusted with the backburner lit if it is adjusted using a long-handled screwdriver or well-insulated fire and heat-resistant gloves. 2. Adjust the air-shutter opening by loosening the adjustment screw with a Backburner air shutter screwdriver, then sliding adjustment screw the air shutter backward or forward to open or close the air shutter opening (see Fig 38 2). Open Watch the backburner flames while adjusting Close the air shutter. Fig

39 CONTROL PANEL REMOVAL SERVICING AND CLEANING (Cont.) 1. Turn the control knob(s) to the OFF position and turn off the gas supply to the unit. 2. Turn off the light switch and disconnect the power supply from the power source. 3. Pull the control knob(s) from the stems and set aside. 4. Slowly lift away the lighted bezels to clear the valve stems, and carefully disconnect the wires found on the back of the bezels (use your fingernail). See Fig Remove the drip tray. Bezel removed Carefully disconnect Fig Bezel installed 6. Using a Phillips screwdriver, unscrew and remove the control panel fastener screws and washers (located on the left and right front face of the control panel). Retain the screws for later re-installation. 7. Carefully open the control panel by lifting and pulling the control panel from the frame, allowing it to rest on the internal chain(s). Important: When opening, take caution to not damage any wiring. 8. If wire disconnections are required, reference the wire diagram in the MODEL SPECIFICATIONS section in this instruction manual or the wire diagram label affixed to the inside of the control panel. Note: Secure any disconnected wires (coming from the inside of the unit) to prevent them from falling in. Note: Whenever reconnecting any wires, apply a small amount of dielectric grease to the male connector, then make the connection. This will ensure conductivity and prevent moisture from affecting the contact. Important: During reinstallation; prior to opening the gas shut-off valve, be sure the control knob(s) are in the OFF position. 39