VERY LOW TEMPERATURE CONDENSING UNIT Low NOx Class 5 MODELS SEASONAL EFFICIENCY A A A A A A A
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1 smoke pipes VERY LOW TEMPERATURE CONDENSING UNIT Low NOx Class 5 OUTPUT RANGE from 115 to 600 kw OPERATION TEMPERATURE no limit on the return temperature SUPPLY Natural Gas or LPG MODELS SEASONAL EFFICIENCY A A A A A A A ENERGETIC CLASS according to Dir. 92/42/EC large water content, boiler body completely in stainless steel, with two return connections wide modulation premix burner, no circulation pump is required
2 Stainless steel condensing units MAIN COMPONENTS SPK 150 SPK G G Sm M Sm M R 6 R Scond 8 Scond 1. Gas pressure switch 2. Fan 3. Door insulation 4. Combustion chamber 5. Panel Board 6. Technical water tank 7. Stainless steel vertical smoke pipes with internal aluminium 8. Condensate collection pan 9. Flue gas pressure switch 10. Ignition electrode 11. Boiler drain valve 12. Visual inspection glass 13. Gas pressure switch 14. Burner G Gas inlet M Heating system flow R Heating system return Sm Air vent connection S cond Condensate drain DN 32 TECHNICAL DATA SPK NOMINAL OUTPUT at 50/30 C (in condensing mode) min. / max NOMINAL OUTPUT at 80/60 C (in conventional mode) min. / max. kw 36.6 / / / / / / / kw 32.5 / / / / / / / EFFICIENCY CLASS (ex DIR. 92/42/CE) HHHH HHHH HHHH HHHH HHHH HHHH HHHH EFFICIENCY AT NOM. LOAD at 50/30 C % NOMINAL INPUT kw MODULATION RATIO 1:4.0 1:4.3 1:4.3 1:3.9 1:4.2 1:3.9 1:4.4 NOx CLASS WATER CONTENT l MAX. PRESSURE at the CHIMNEY BASE Pa
3 Stainless steel condensing units SPK PRODUCT PLUS VALUES MAXIMUM CERTIFIED EFFICIENCY (Dir. 92/42 CE) over 109% at the least modulated Output and up to 109% at part load MODULATION RATIO UP TO 1: 4.3 HOMOLOGATION IN OUTPUT RANGE LARGE WATER CONTENT THERMAL ELEMENT ZERO FLOW RATE UNIT (no recirculation needed) designed with internal geometries to allow a natural inner circulation. No limitation in the C.H. return temperature Recirculation pump not required THERMAL ELEMENT WITH VERTICAL DEVELOPMENT entirely in stainless steel AISI 316L, complete with premix modulating burner and safety devices SPECIAL SMOKE PIPES (Unical patent) in stainless steel with multi-fin inserts in Al/Si/Mg of high thermal conductibility, on purpose designed to improve the condensate outflow, optimizing the thermal exchange. POSSIBILITY OF MOUNTING IN CASCADE (contact Unical) CYLINDRICAL VERTICAL COMBUSTION CHAMBER without flame reversion EFFECTIVE INSULATION with mineral wool 50 mm thick EASY MAINTENANCE - pneumatic opening of the combustion chamber door - retractable platforms for easy access to the burners (std. supplied on mod ) SMOKES NON RETURN VALVE it reduces the sensitive heat losses and increases the operation safety ELECTRONIC PANEL BOARD HSCP + 1 SHC (std. supplied) for command and control, with proportional regulation BCM for boiler management SEASONAL EFFICIENCY +30% in comparison with the conventional boilers MODULATING PUMP (optional) directly controlled by the boiler electronics in order to assure the maximum condensation at all regimes AVAILABLE PRESSURE 100 Pa at the chimney base in order to resolve every possible configuration of smoke evacution ADDITIONAL SAFETY DEVICES KIT with safety accessories and filter on the return (optional) Kit INAIL SPK
4 Stainless steel condensing units DIMENSIONS SIDE VIEW FRONT VIEW SIDE VIEW H1 L P2 P P1 G Sm M H L1 L2 L3 H3 H2 H5 H4 H6 H7 H R S REAR VIEW TOP VIEW SPK Depth mm Width mm Height mm P P1 P2 L L1 L2 L3 H H1 H2 H3 H4 H5 H6 H7 Weight kg
5 Stainless steel condensing units SPK DIMENSIONS TO INSERT THE BOILER IN THE BOILER ROOM FRONT VIEW SIDE VIEW P c H P (P1+P2) 150 Lp L BOILER DIMENSIONS WITHOUT ITS CASING [mm] Example of corridor widht (Lc) calculation required to handle the boiler SPK 150: SPK P L H L Boiler Width P Boiler Depth Lc Corridor Width Lp Door Width POSITIONING IN THE BOILER ROOM CLEARANCE H8 SPK H8(*) H H (*) Space for combustion chamber opening
6 Stainless steel condensing units FLUE GAS EXHAUST PIPE CONNECTION To connect the flue gas exhaust pipe, local and national standards must be observed In the event the boiler is replaced, ALWAYS replace the flue gas pipe as well. The boiler is type approved for the exhaust configurations listed below: B23P ATTENTION For this type of connection, the room follows the same installation rules for boilers with natural draught. B23P ATTENTION With C63 configurations, you must order the optional air intake kit, which contains the installation instructions. Connection to a combustion products evacuation pipe outside the room; the combustion air is taken directly from the room where the appliance is installed. Separate combustion air intake and combustion products evacuation pipes. (Commercial accessories) HEAD AVAILABLE AT THE BASE OF THE CHIMNEY HEAD AVAILABLE AT THE BASE OF THE CHIMNEY D (Drain) I (Intake) D (Drain) I (Intake) Dp = 100 Pa - The maximum permitted length of the pipes is determined by head (Dp) available at the base of the chimney. Dp = 100 Pa Dp = 40 Pa The maximum permitted length of the pipes is determined by head (Dp) available at the base of the chimney.
7 Stainless steel condensing units SPK CONNECTIONS CONNECTIONS SPK G Gas Inlet inch M Flow DN R Return DN A Air intake Ø mm S Flue gas exhaust Ø mm Sm Air vent connection inch Sc Condensation drain Ø mm (*) 1 DN ¼ ¼ DN ¼ ¼ DN ½ ½ DN ½ ½ DN ½ ½ DN ½ ½ DN 40 A (*) FLUE SOCKET ADAPTER (optional) ø200-ø150 (SPK 150) for adaption to existing chimneys Ø150 Sm G Sc Scond BOILER DRAIN CONDENSATION DRAIN M SAFETY VALVE DRAIN Provide a drain pipe with funnel and a trap that lead to a suitable drain, in correspondence with the drain. This drainage must be controlled on sight. If this precaution is not taken, triggering of the safety valve can cause damage to person, animals and object, for which the manufacturer cannot be held responsable S Scond R Sc Attention! Do not mix the heating water with incorrect concentrations of antifreeze or anti-corrosion substances! This could damage the gaskets and cause noise during operation. Unical will not be held liable for damage to persons, animals or objects due to failure to comply with the above instruction. The mains pressure must be within 0.5 and 6 bar (in the event of greater pressure install a pressure reducer). To fill the system, you must provide a filling valve on the heating circuit, or use the optional accessories. The boiler is equipped with is own draining valve, Sc. This valve can never be used to drain the system since all the dirt in the system can accumulate in the boiler and jeopardise its proper operation. Therefore, before using the drain valve, make sure the system s check valve, which is situated under the pump, has been closed. The system must be equipped with its own drain valve, which is to be suitably sized according the system s capacity. Prima della progettazione della centrale termica verificare sul sito le posizioni degli attacchi.
8 Stainless steel condensing units FLUE CONNECTION AND CONDENSATE DRAIN Condensate drain The boiler, during the combustion process, produces condensation that, through pipe A, flows into the trap. The condensation that forms inside the boiler flows into a suitable drain via pipe B. The upper generator of the drain pipe must not be higher than the bottom of the pan. at condensate drain H BOILER ROOM FLOOR H = Siphon head Capacity conditions 0 and Max Fan Head SPK = 420 mm SPK 300 = 320 mm SPK = 280 mm If you do not want to or cannot create a basement, the boiler can be mounted at ground level and a bulb holder 250 mm deep can be made to house the siphon.
9 Stainless steel condensing units SPK TYPE AND SHAPE OF THE FURNACE Vertical furnace Truncated cone shaped combustion chamber Construction in stainless AISI 316 L Sized for premix burner Model Combustion chamber volume m 3 Combustion chamber surface m 2 SPK SPK SPK SPK SPK SPK SPK SPK Combustion chamber of SPK 150 Combustion chamber of SPK 230 to 600 SPECIAL SMOKE PIPES (patented) SMOKE PIPES: Exceptional thermal exchange Functional outflow of the condensate Absence of wet acidic deposits Washout, for gravity, of the smooth exchange surfaces Greater duration Multi-radial aluminium fins External pipe in stainless steel AISI 316L
10 Stainless steel condensing units HYDRODYNAMIC STRUCTURE OF THE OUTER SHELL The thermal exchange with the installation is guaranteed by specific return manifold placed in such position to guarantee the maximum efficiency of the heat exchanger. Both, the large diameter manifold and the large water content guarantee the maximum water circulation with the minimum pressure losses. The water, through the forced circulation, surrounds completely the stainless steel heat exchanger (combustion chamber and smoke pipes) and, heated, is pushed towards the flow connection. The special design of the heat exchanger allows the complete shut down of the boiler, with zero water circulation, without the need of recirculation pumps. This guarantees the reduction of the installation costs and the electrical running consumption. FEATURES OF THE DOOR The combustion chamber door is in carbon steel with insulation in super light recyclable concrete and is endowed with pneumatic cushion. Casing is insulated with fabric-finished mineral wool, 50 mm thick. TYPE OF BURNER GAS VALVE (Side view) PG Min (*) PG Max (**) PG Min (**) S R PG=GAS PRESSURE SWITCH S=ADJUSTMENT SCREW MAXIMUM OUTPUT R=ADJUSTMENT SCREW MINIMUM OUTPUT (*) PG Min SPK 115 / 230 / 300 (**) PG Max e PG Min - only on SPK 348 / 400 / 500 / 600 The delivered output depends on the rpm of the fan serving the gas valve. The flame control is managed directly by the electronic PCB of the burner, endowed of BMM (=Burner Module Manager). The opening of the gas valve is generated by Venturi effect in the VOLUTE of the fan and the air-gas mixing happens in its inside, before being sent in the combustion chamber (premix). The combustion happens on the surface of the special cylindrical burner in FeCr alloy fibre. The wide flame surface guarantees: low combustion temperature reduced turbulence with the following advantages: higher transferred energy if compared with a traditional burner with the same flame temperature absolute working safety for the absence of turbulences low pollution thanks to the complete oxidation of the natural gas molecules optimum combustion efficiency: maximum CO 2 = 9.3% fast achievement of the condensation conditions, since 54 C optimization of the efficiency thanks to the low smoke temperature and the low air excess minimum NOx emissions, Class 5 (see table of technical data)
11 Stainless steel condensing units SPK BASIC ELECTRICAL CONNECTIONS THERMOREGULATION HSCP (std. supplied) BCM Boiler Cascade Manager (std. supplied) THERMOREGULATION E8 (optional) BASIC ELECTRICAL CONNECTIONS PCB for management of the burner 2. Terminal strip for electrical supply 230 V 3. Boiler controller BCM 4. Fuse A on electrical supply 5. PCB for supply 6. Limit thermostat with manual reset 7. Additional terminal strip for +24V BCM 8. Cable clamp for supply cable
12 Stainless steel condensing units BASIC ELECTRICAL CONNECTIONS The boiler is supplied with the predisposition to manage a direct flow and DHW tank. If Stemp ACC is connected, automatically will be activated the DHW service, which will have the priority on the pumps shown in the below figures. If the management of addidional services is required (DHW tanks, mixed zones, solar system, etc.) it will be necessary to buy multifunction SHC to be connected to the local bus for the complete management through the HSCP controller. P. Coll. P. CH P. Car. DHW P. Mod. If the DHW tank temperature sensor is connected, automatically the DHW service is activated when the boiler is electrically fed. The code (803) Srv (see BCM parameters) moves from 19 to 27 Connect the cables on Y4 1-2 as indicated Connect the cables on Y as indicated Connect the cables for modulation control as indicated (Y2 4-5). Electrical supply is external. Connect the cables of the temperature sensor as indicated (Y2 4-8) P. Coll - Optional manifold pump (Primary ring) P. CH Central Heating Pump (Heating circuit) P. Car DHW DHW tank loading pump P. Mod Modulating Pump (optional) Stemp ACC DHW tank temperature sensor (optional) Collegamento Sicurezze (Y2 9 & Terminal strip M2) after removal of the jumper Remove the jumper and connect the cables as indicated (Y2 11 & Terminal strip M2) Remove the jumper and connect the cables as indicated (Y2 10 & Terminal strip M2) Predisposto alla morsettiera, BCM (Y2 6-7) Parameter TA (optional) Additional safety connection Connection of Flow switch FL Connection of Outer sensor (optional)
13 Stainless steel condensing units SPK TECHNICAL DATA ELECTRICAL, HYDRAULIC, INSTALLATION DIAGRAMS AND CONTROLLERS can be unloaded from the web site at the page of the product SPK Boiler category II 2H3P II 2H3P II 2H3P II 2H3P II 2H3P II 2H3P II 2H3P Modulation ratio 1:4.0 1:4.3 1:4.3 1:3.9 1:4.2 1:3.9 1:4.4 Rated heat output on P.C.I. Qn kw Minimum heat output on P.C.I. Qmin kw Rated useful power (Tr 60 / Tm 80 C) Pn kw Minimum useful power (Tr 60 / Tm 80 C) Pn min kw Rated useful power (Tr 30 / Tm 50 C) Pcond kw Minimum useful power (Tr 30 / Tm 50 C) Pcond min kw Rated power performance (Tr 60 / Tm 80 C) % Minimum power performance (Tr 60 / Tm 80 C) % Rated power performance (Tr 30 / Tm 50 C) % Minimum power performance (Tr 30 / Tm 50 C) % Performance at 30% of the load (Tr 30 C) % Combustion efficiency at nominal load % Combustion efficiency with reduced load % Casing heat loss with burner operating (Qmin) % Casing heat loss with burner operating (Qn) % Net flue gas temperature tf-ta (min)(*) C Net flue gas temperature tf-ta (max)(*) C Maximum permitted temperature C Maximum operating temperature C Flue gas mass flow rate (min) kg/h Flue gas mass flow rate (max) kg/h Excess air % Heat loss at chimney with burner on (min) % Heat loss at chimney with burner on (max) % Minimum heating circuit pressure bar Maximum heating circuit pressure bar Boiler maximum allowable working pressure bar Water content l Methane gas consumption G20 (pow.sup. 20 mbar) at Qn m 3 /h Methane gas consumption G20 (pow.sup. 20 mbar) at Qmin m 3 /h Gas consumption G25 (pow.sup. 20/25 mbar) at Qn m 3 /h Gas consumption G25 (pow.sup. 20/25 mbar) at Qmin m 3 /h Propane gas consumption (pow. sup. 37/50 mbar) at Qn kg/h Propane gas consumption (pow. sup. 37/50 mbar) at Qmin kg/h Chimney base maximum pressure available Pa Max condensate production kg/h Emissions CO at maximum heat output with 0% of O 2 mg/kwh NO x at maximum heat output with 0% of O 2 mg/kwh NO x Class Electrical data Power supply voltage/frequency V/Hz 230/50 230/50 230/50 230/50 230/50 230/50 230/50 Fuse on the power supply A (R) Protection rating IP X4D X4D X4D X4D X4D X4D X4D Technical updates are underway for the SPK series. We recommend checking on Room Temperature = 20 C. (*) Temperatures detected with the unit in operation (Tr 60 / Tm 80 C) Seasonal Efficiency ηs according to Directive 2009/125/EC for Outputs < = 400 kw. See Erp Table Standstill heat losses at Δt 30K P stby See Erp Table Standstill electrical consumption P sb See Erp Table
14 Stainless steel condensing units TECHNICAL DATA ACCORDING TO ErP DIRECTIVE ELECTRICAL, HYDRAULIC, INSTALLATION DIAGRAMS AND CONTROLLERS can be unloaded from the web site at the page of the product SPK EFFECTIVE NOMINAL OUTPUT P n kw SEASONAL ENERGY EFFICIENCY TO HEAT THE ROOM η s % SEASON EFFICIENCY CLASS TO DISCHARGE A A A A A * * FOR BOILERS TO HEAT THE ROOM AND MIXED BOILERS: USEFUL HEAT OUTPUT USEFUL HEAT OUTPUT with high temperature capacity (Tr 60 C / Tm 80 C) RATED HEAT OUTPUT EFFICIENCY with high temperature capacity (Tr 60 C / Tm 80 C) USEFUL POWER AT 30% OF THE RATED HEAT OUTPUT with low temperature capacity (Tr 30 C) PERFORMANCE AT 30% OF THE RATED HEAT OUTPUT with low temperature capacity (Tr 30 C) P 4 kw η 4 % P 1 kw η 1 % BOILER WITH OUTPUT RANGE ADJUSTMENT: YES / NO NO NO NO NO NO NO NO AUXILIARY ELECTRICITY CONSUMPTION WITH A FULL LOAD el max kw WITH A PARTIAL LOAD el min kw STANDBY MODE P SB kw OTHER ELEMENTS HEAT DISPERSION ON STANDBY P stby kw NITROGEN OXIDES EMISSIONS NO x mg/kwh FOR MIXED HEATING APPLIANCES DECLARED LOAD PROFILE WATER HEATING ENERGY EFFICIENCY η WH % DAILY CONSUMPTION OF ELECTRICITY Q elec kwh DAILY CONSUMPTION OF FUEL Q fuel kwh INTERNAL SOUND POWER LEVEL Lwa db(a) SEASONAL DHW EFFICIENCY CLASS Technical updates are underway for the SPK series. We recommend checking on * (Appliances not covered by Directive 2009/125/EC)
15 Stainless steel condensing units SPK WATER SIDE PRESSURE DROPS DIAGRAM Pressure drop (m H 2 O) Flow rate (m 3 /h)
16 Stainless steel condensing units DETERMINATION OF THE PRIMARY CIRCUIT PUMP SPK 150 Maximum flow rate in l/h (Dt=8K) Maximum flow rate in l/h (Dt=15K) Requested rated output in l/h (Dt=20K) SPK 230 Maximum flow rate in l/h (Dt=8K) Maximum flow rate in l/h (Dt=15K) Requested rated output in l/h (Dt=20K) SPK 300 Maximum flow rate in l/h (Dt=8K) Maximum flow rate in l/h (Dt=15K) Requested rated output in l/h (Dt=20K) SPK Maximum flow rate in l/h (Dt=8K) Maximum flow rate in l/h (Dt=15K) Requested rated output in l/h (Dt=20K) SPK 500 Maximum flow rate in l/h (Dt=8K) Maximum flow rate in l/h (Dt=15K) Requested rated output in l/h (Dt=20K) SPK 600 Maximum flow rate in l/h (Dt=8K) Maximum flow rate in l/h (Dt=15K) Requested rated output in l/h (Dt=20K) NOTE: The pumps must be determined by the installer or designer according to the boiler and system data. The pump is not an integral part of the boiler. (See the installation manual) MODULATING PUMP TWIN MODULATING PUMP
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