TECHNICAL MANUAL. ACVC9/AMVC95 GCVC9/GMVC95 90% UP TO 96% Gas Furnace Units

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1 TEHNIAL MANUAL AL TM AV9/AMV95 GV9/GMV95 90% UP TO 96% Gas Furnace Units Refer to Service Manual RS for troubleshooting information. Refer to the appropriate Parts atalog for part number information. Models listed on page 3. This manual is to be used by qualified, professionally trained HVA technicians only. Goodman does not assume any responsibility for property damage or personal injury due to improper service procedures performed by an unqualified person. RT r5 November 2013 is a registered trademark of Maytag orporation or its related companies and is used under license to Goodman ompany, L.P., Houston, TX. All rights reserved. opyright Goodman ompany, L.P.

2 PRODUT IDENTIFIATION The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information. G V X A A PRODUT TYPE: G: Goodman A: Amana Brand Gas AFUE 9: 90% 95: 95% ADDITIONAL FEATURES: N: Natural Gas X: Low NOx MINOR REVISION LEVEL A: Initial Release SUPPLY TYPE: : ounterflow/ Horizontal M: Upflow/ Horizontal OMMUNIATION FEATURE: : 4-wire ommunication Ready ABINET WIDTH: B: 17-1/2" : 21" D: 24-1/2" MAJOR REVISION LEVEL A: Initial Release FURNAE TYPE: V: Variable Speed AIRFLOW APABILITY: 3: : : 2000 NOMINAL INPUT: 045: 45,000 Btuh 070: 70,000 Btuh 071: 70,000 Btuh 090: 90,000 Btuh 091: 90,000 Btuh 115: 115,000 Btuh WARNING HIGH VOLTAGE! Disconnect ALL power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death. WARNING Goodman will not be responsible for any injury or property damage arising from improper service or service procedures. If you install or perform service on this unit, you assume responsibility for any personal injury or property damage which may result. Many jurisdictions require a license to install or service heating and air conditioning equipment. WARNING Installation and repair of this unit should be performed ONLY by individuals meeting the requirements of an "entry level technician", at a minimum, as specified by the Air-onditioning, Heating, and Refrigeration Institute (AHRI). Attempting to install or repair this unit without such background may result in product damage, personal injury or death. 2

3 PRODUT IDENTIFIATION The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information. AV950714XAD AV950915DXAD AV950714XBA AV950915DXBA AV951155DXAA GV951155DXAE GV950714XAD GV950915DXAD GV950714XBA GV950915DXBA GMV950453BXAE GMV950704XAE GMV950905XAD GMV950905DXAE GMV951155DXAE GMV950453BXBA GMV950704XBA GMV950905XBA GMV950905DXBA GMV951155DXBA AMV950453BXAE AMV950704XAE AMV950905XAD AMV950905DXAE AMV951155DXAE AMV950453BXBA AMV950704XBA AMV950905XBA AMV950905DXBA AMV951155DXBA Earlier revisions of these units can be found in RT * WARNING The United States Environmental Protection Agency ( EPA ) has issued various regulations regarding the introduction and disposal of refrigerants introduced into this unit. Failure to follow these regulations may harm the environment and can lead to the imposition of substantial fines. These regulations may vary by jurisdiction. Should questions arise, contact your local EPA office. WARNING Do not connect or use any device that is not design certified by Goodman for use with this unit. Serious property damage, personal injury, reduced unit performance and/or hazardous conditions may result from the use of such non-approved devices. WARNING To prevent the risk of property damage, personal injury, or death, do not store combustible materials or use gasoline or other flammable liquids or vapors in the vicinity of this appliance. 3

4 SIDE SIDE PRODUT DESIGN General Operation Models covered by this manual come with a new 4-wire communicating PB. When paired with a compatible communicating indoor unit and a TK0* communicating thermostat, these models can support 4-wire communication protocol and provide more troubleshooting information. These models are also backward compatible with the legacy thermostat wiring. The GV9, GV95, GMV95, AMV95 and AV95 furnaces are equipped with an electronic ignition device to light the burners and an induced draft blower to exhaust combustion products. An interlock switch prevents furnace operation if the blower door is not in place. Keep the blower access doors in place except for inspection and maintenance. These furnaces are also equipped with a self-diagnosing electronic control module. In the event a furnace component is not operating properly, the control module's dual 7-segment LED's will display an alpha-numeric code, depending upon the problem encountered. For information regarding diagnostics and LED codes refer to the Installation Instructions shipped with the furnace or the service manual.pdf available at or The rated heating capacity of the furnace should be greater than or equal to the total heat loss of the area to be heated. The total heat loss should be calculated by an approved method or in accordance with ASHRAE Guide or Manual J-Load alculations published by the Air onditioning ontractors of America. *Obtain from: American National Standards Institute 1430 Broadway New York, NY Location onsiderations The furnace should be as centralized as is practical with respect to the air distribution system. Do not install the furnace directly on carpeting, tile, or combustible material other than wood flooring. When suspending the furnace from rafters or joists, use 3/8" threaded rod and 2 x 2 x 1/8 angle as shown in the Installation and Service Instructions. The length of the rod will depend on the application and clearance necessary. When installed in a residential garage, the furnace must be positioned so the burners and ignition source are located not less than 18 inches (457 mm) above the floor and protected from physical damage by vehicles. Notes: 1. Installer must supply one or two PV pipes: one for combustion air (optional) and one for the flue outlet (required). Vent pipe must be either 2 or 3 in diameter, depending upon furnace input, number of elbows, length of run and installation (1 or 2 pipes). The optional ombustion Air Pipe is dependent on installation/code requirements and must be 2 or 3 diameter PV. 2. Line voltage wiring can enter through the right or left side of the furnace. Low voltage wiring can enter through the right or left side of furnace. 3. onversion kits for propane gas and high altitude natural and propane gas operation are available. See High Altitude Derate chart for details. 4. Installer must supply the following gas line fittings, depending on which entrance is used: Left -- Two 90 Elbows, one close nipple, straight pipe Right -- Straight pipe to reach gas valve. Accessibility learances (Minimum) *MV95* MINIMUM LEARANES TO OMBUSTIBLE MATERIALS (INHES) POSITION* FRONT SIDES REAR TOP FLUE FLOOR Upflow Horizontal Alcove *= All positioning is determined as installed unit is viewed from the front. = If placed on combustible floor, floor MUST be wood only. N= For instalaltion on non-combustible floors only. A combustible subbase must be used for installations on combustible flooring. *V9 MINIMUM LEARANES TO OMBUSTIBLE MATERIALS (INHES) POSITION* FRONT SIDES REAR TOP FLUE FLOOR Upflow N Horizontal Alcove *= All positioning is determined as installed unit is viewed from the front. = If placed on combustible floor, floor MUST be wood only. N= For instalaltion on non-combustible floors only. A combustible subbase must be used for installations on combustible flooring. Alcove Illustration REAR ALOVE 24" at front is required for servicing or cleaning. 4 Note: In all cases accessibility clearance shall take precedence over clearances from the enclosure where accessibility clearances are greater. All dimensions are given in inches.

5 PRODUT DESIGN High Altitude Derate When this furnace is installed at high altitude, the appropriate High Altitude orifice kit must be installed. This is required due to the natural reduction in the density of both the gas fuel and combustion air as altitude increases. The kit will provide the proper design certified input rate within the specified altitude range. High altitude kits are purchased according to the installation altitude and usage of either natural or propane gas. Refer to the chart below for a tabular listing of appropriate altitude ranges and corresponding manufacturer s high altitude Natural Gas and Propane Gas kits. For a tabular listing of appropriate altitude ranges and corresponding manufacturer's High Altitude Pressure Switch kits, refer to either the Pressure Switch Trip Points & Usage hart in this manual or the Accessory harts in Service Instructions. "STANDARD" and "HIGH ALTITUDE" KITS 0-7,000 Feet (Standard Altitude) 7,001-9,000 Feet 9,001-11,000 Feet Furnace Natural Gas Orifices Propan e ID Blwr Pressure Switch Gas Orifices Natural Propan e ID Blwr Pressure Switch Gas Orifices Natural Propan e ID Blwr Pressure Switch GMV950453BX* GMV950704X* AMV950453BX* AMV950704X* No hange LPM-06* (1) #55 Orifice No hange HANG13 #44 Orifice HALP11 #56 Orifice HAPS28 HANG14 #45 Orifice HALP11 #56 Orifice HAPS28 GMV950905X* AMV950905X* No hange LPM-06* (1) #55 Orifice No hange N/A N/A N/A N/A N/A N/A GMV950905DX* GMV951155DX* AMV950905DX* AMV951155DX* No hange LPM-06* (1) #55 Orifice No hange HANG13 #44 Orifice HALP11 #56 Orifice HAPS29 HANG14 #45 Orifice HALP11 #56 Orifice HAPS29 GV91155DX* AV951155DX* No hange LPM-06* (1) #55 Orifice No hange HANG13 #44 Orifice HALP11 #56 Orifice HAPS29 HANG14 #45 Orifice HALP11 #56 Orifice HAPS31 GV950714X* GV950915DX* AV950714X* AV950915DX* No hange LPM-06* (1) #55 Orifice No hange N/A N/A N/A N/A N/A N/A 1 LPM-06* supports Honeywell and White-Rodgers 2-stage valves 5

6 NOTIE Ho rizonta l onn ect ions-lef t Si de Ho rizontal o n ect ions-ri ght S id e 0140F NOTIE Thi s fittin g is sp ec ially designed to drai n wa te r from the flue asse m b l y Ho ri zontal onn ecti ons-left Sid e Ho rizontal onn ections-r ight Si de 0140F OMPONENT IDENTIFIATION E Upflow/Horizontal ounterflow /Horizontal 1 Two-Stage Gas Valve 2 Gas Line Entrance (Alternate) 3 Pressure Switch(es) 4 Gas Manifold 5 ombustion Air Intake onnection 6 Hot Surface Igniter 7 Rollout Limit 8 Burners 9 Flame Sensor 10 Flue Pipe onnection 11 Flue Pipe 12 Primary Limit 13 Gas Line Entrance 14 Flue Pipe onnection (Alternate) 15 Rubber Elbow 16 Two-Speed Induced Draft Blower 17 Electrical onnection Inlets (Alternate) 18 oil Front over Pressure 19 oil Front over Drain Port 20 Drain Line Penetrations 21 Drain Trap 22 Blower Door Interlock Switch 23 Inductor (Not All Models) 24 Two-Stage Integrated ontrol Module (with fuse and diagnostic LED) Volt Thermostat onnections 26 Transformer (40 VA) 27 EM Variable Speed irculator Blower 28 Auxiliary Limit 29 Junction Box 30 Electrical onnection Inlets 31 oil Front over 32 ombustion Air Inlet Pipe (*V9/95 only) 6

7 PRODUT DIMENSIONS GMV95/AMV95 X* 28¾" ¾" ¾" 2½" ¾" 1¾" 1¾" 30¼" 40" 23" 21¼" 30¼" 2" 1¾" " 11¾" 11¾" 1½" 14" D Bottom Knock-Out Bottom Knock-Out D D E 1" RIGHT SIDE VIEW FRONT VIEW LEFT SIDE VIEW UNITS A B D ABINET SIZE SMALL 0453BX* 17 1/ /8 12 5/ /8 14 5/8 0704X* 0905X* MEDIUM 24 1/ /8 18 5/8 0905DX* 1155DX* LARGE All dimensions are in inches. NOTE: Airflow area will be reduced by approximately 18% if duct flanges are not unfolded. This could cause performance issues and noise issues. 7

8 PRODUT DIMENSIONS GV9/AV9 X* LEFT SIDE VIEW FRONT VIEW RIGHT SIDE VIEW 28¾" ¾" 20¼" 2½" 1¾" ¾" 40" 14" 11½" 2" 8¼" 9¾" ¾" 1¾" ABINET SIZE UNITS A B D E MEDIUM 0714X* /8 14 5/8 17 1/2 LARGE 0915DX* 1155DX* 24 1/ /8 18 5/8 20 7/8 All dimensions are in inches. NOTE: Airflow area will be reduced by approximately 18% if duct flanges are not unfolded. This could cause performance issues and noise issues. 8

9 PRODUT DESIGN PRESSURE SWITH TRIP POINTS AND USAGE HART MODEL NEGATIVE PRESSURE ID BLOWER WITH FLUE NOT FIRING TYPIAL SEA LEVEL DATA (1) NEGATIVE PRESSURE ID BLOWER WITH FLUE FIRING TYPIAL SEA LEVEL DATA (2) NEGATIVE PRESSURE OIL OVER WITH FLUE NOT FIRING TYPIAL SEA LEVEL DATA (1) NEGATIVE PRESSURE OIL OVER WITH FLUE FIRING TYPIAL SEA LEVEL DATA (2) LOW FIRE HIGH FIRE LOW FIRE HIGH FIRE LOW FIRE HIGH FIRE LOW FIRE HIGH FIRE GMV950453BX* GMV950704X* AMV950453BX* AMV950704X* GMV950905X* AMV950905X* GMV950905DX* GMV951155DX* AMV950905DX* AMV951155DX* GV950714X* AV950714X* GV950915DX* AV950915DX* GV91155DX* AV951155DX* (1) Data given is least negative pressure required for pressure switch to close. (2) Data given is least negative pressure required for pressure switch to remain closed. Note: The typical sea level negative pressure data represents the minimum pressures expected. Shorter length of flue pipe or single pipe systems compared to dual pipe systems should show higher (greater negative) press ures. 9

10 PRODUT DESIGN PRESSURE SWITH TRIP POINTS AND USAGE HART MODEL TRIP POINT OIL OVER PRESSURE SWITH LOW FIRE HIGH FIRE 0 to 7,000 ft. OIL OVER PRESSURE SWITH PART # TRIP POINT ID BLOWER PRESSURE SWITH LOW FIRE HIGH FIRE ID BLOWER PRESSURE SWITH PART # TRIP POINT OIL OVER PRESSURE SWITH LOW FIRE HIGH FIRE 7,001 ft. to 11,000 ft. TRIP POINT ID BLOWER PRESSURE SWITH LOW FIRE HIGH FIRE HIGH ALTITUDE KIT GMV950453BX* GMV950704X* AMV BX* AMV X* HAPS GMV950905X* AMV X* F00251 N/A N/A N/A N/A N/A GMV950905DX* GMV951155DX* AMV DX* AMV DX* HAPS GV950714X* AV950714X* F F00100 N/A N/A N/A N/A N/A GV950915DX* AV950915DX* GV91155DX* AV91155DX* F F00100 N/A N/A N/A N/A N/A HAPS31 Note: All installat ions above 7,000 ft. require a pressure switch change. For in stallations in anada the *MV95 & *V9/95 furnaces are certified only to 4500 ft. Note: Replacement pressure switch number is listed below high altitude kit nu mber. Note: All negative pressure readings are in inches of water column (" w.c.). 10

11 PRODUT DESIGN PRIMARY LIMIT Part Number F Open Setting ( F) GMV950453BX* AMV950453BX* GMV950704X* AMV950704X* GMV950905X* AMV950905X* GMV950905DX* AMV950905DX* GMV951155DX* AMV951155DX* GV950714X* AV950714X* GV950915DX* AV950915DX* GV91155DX* AV951155DX* ROLLOUT LIMIT SWITHES Part Number Open Setting ( F) GMV BX* AMV950453BX* GMV X* AMV950704X* GMV X* AMV950905X* GMV DX* AMV950905DX* GMV DX* AMV951155DX* GV950714X* AV950714X* GV950915DX* AV950915DX* GV91155 DX* AV DX* AUXILIARY LIMIT SWIT HES Part Number F00038 Open Setting ( F) GMV950453BX* AMV950453BX* GMV950704X* AMV950704X* GMV950905X* AMV950905X* GMV950905DX* AMV950905DX* GMV951155DX* AMV951155DX* GV950714X* AV950714X* GV950915DX* AV950915DX* GV91155DX* AV951155DX*

12 PRODUT DESIGN Thermostats: omfortnet TK0* Thermostat Kit Filters: Filters are required with this furnace and must be provided by the installer. The filters used must comply with UL900 or AN/ULS111 standards. Installing this furnace without filters will void the unit warranty Upflow Filters Return air filters may be installated at the furnace side and/or bottom return openings. The furnace bottom return opening and side openings will accommodate the following filter sizes depending on cabinet size: Side Re turn Opening(s) Bottom Return Opening abinet Width (in.) Nominal Filter Size (in.) Approx. Flow Area (in 2 ) abinet Width (in.) Nominal Filter Size (in.) Approx. Flow Area (in 2 ) All 16 x 25 x /2 14 x 25 x x 25 x /2 20 x 25 x Refer to Minimum Filter Area tables to determine filter area requirement. NOTE: Filters can also be installed elsewhere in the duct system such as a central return. UP FLOW OOLING AIRFLOW REQUIREMENT () Input Airflow 0453 X* 415* 415* X* * 636* X* * 826* 826* X* * 875* 875* 875* 960 OUNTERFLOW OOLING AIRFLOW REQUIREMENT () X* * 634* Input Airflow 0915 X* * 819* 819* X* * 860* 860* *Minimum filter area dictated by heating airflow requirement. Disposable Minimum Filter Area (in 2 ) [Based on a 300 ft/min filter face velocity] 12

13 PRODUT DESIGN UPFLOW OOLING AIRFLOW REQUIREMENT () Input Airflow 0453 X* 207* 207* X* * 318* X* * 413* 413* X* * 437* 437* OUNTERFLOW OOLING AIRFLOW REQUIREMENT () X* * 316* Input Airflow 0915 X* * 409* 409* X* * 430* 430* *Minimum filter area dictated by heating airflow requirement. Disposable Minimum Filter Area (in 2 ) [Based on a 600 ft/min filter face velocity] ounterflow Filters Return air filters may be installated at the at the counterflow top return. A field supplied center filter support must be provided by the installer in order to use the top return. The furnace will accommodate the following counterflow top return filter sizes depending on cabinet size: ounterflow Top Return Return Air abinet Width Filter Area (in 2 ) Qty Filter Size (in) Dimension "A" (in) Optional Access Door "A" Min 17 1/ X 20 X / / X 20 X / / X 20 X / Refer to Minimum Filter Area tables to determine filter area requirement. NOTE: Filters can also be installed elsewhere in the duct system such as a central return. 13

14 FURNAE SPEIFIATIONS MODEL *MV BX* *MV X* *MV X* *MV DX* A/GMV95 *MV DX* BTUH Natural Gas Input (High Fire) 45,000 68,000 90,000 90, ,000 Natural Gas Output (High Fire) 43,200 65,300 86,500 86, ,600 LP Gas Input (High Fire) 40,500 61,200 81,000 81, ,700 LP Gas Output (High Fire) 38,900 58,800 77,800 77,800 97,700 A.F.U.E. 96.1% 96.1% 96.1% 96.1% 96.1% Rated External Static (" w.c.) Temperature Rise ( F) ID Blower Pressure Switch Trip Point (" w.c.) Front over Pressure Switch Trip Point (" w.c.) Blower Wheel (D" x W") 10 x 8 10 x x x x 10 Blower Horsepower 1/2 3/ Blower Speeds 0.5 E.S.P. Refer to Blower harts Power Supply Minimum ircuit Ampacity (MA) (1) Maximum Overcurrent Device (2) Transformer (VA) Primary Limit Setting ( F) Auxiliary Limit Setting ( F) Rollout Limit Setting ( F) Fan Delay On Heating 30 secs. 30 secs. 30 secs. 30 secs. 30 secs. Off Heating (3) 150 secs. 150 secs. 150 secs. 150 secs. 150 secs. Fan Delay On ooling 5 sec 5 sec 5 sec 5 sec 5 sec Off ooling 45 secs. 45 secs. 45 secs. 45 secs. 45 secs. Gas Supply Pressure (Natural/Propane) ("w.c.) 7 / 11 7 / 11 7 / 11 7 / 11 7 / 11 Manifold Pressure (Natural/Propane) ("w.c.) 3.5 / / / / / 10 Orifice Size (Natural/Propane) 43 / / / / / 55 Number of Burners Vent onnector Diameter (inches) (4) ombustion Air onnector Diameter (inches) (5) Shipping Weight (lbs.) NOTE: Low fire inpu t is 70% of high fire input 1. These furnaces are manufactured for natural gas operation. Optional Kits are available for conversion to propane gas operation. 2. For elevations above 2000 ft. the rating should be reduced by 4% for each 1000 ft. above sea level. The furnace must not be derated, orifice changes should only be made if necessary for altitude. 3. The total heat loss from the structure as expressed in TOTAL BTU/HR must be calculated by the manufactures method in accordance with the "A.S.H.R.A.E. GUIDE" or "MANUAL J-LOAD ALULATIONS" published by the AIR ONDITIONING ONTRATORS OF AMERIA. The total heat loss calculated should be equal to or less than the heating capacity. Output based on D.O.E. test procedures, steady state efficiency times output. 4. Minimum ircuit Ampacity calculated as: (1.25 x irculator Blower Amps) + I.D. Blower Amps. 14

15 FURNAE SPEIFIATIONS MODEL GV91155 DX* AV DX* *V X* A/GV9 *V DX* BTUH Natural Gas Input (High Fire) 113, ,000 68,000 90,000 Natural Gas Output (High Fire) 105, ,100 64,600 85,500 LP Gas Input (High Fire) 101, ,700 61,200 81,000 LP Gas Output (High Fire) 94,600 94,600 58,100 77,000 A.F.U.E. 93.0% 93.0% 95.0% 95.0% Rated External Static (" w.c.) Temperature Rise ( F) ID Blower Pressure Switch High FireTrip Point (" w.c.) Front over Pressure Switch Trip Point (" w.c.) Blower Wheel (D" x W") 11 x x x x 10 Blower Horsepower 1 1 3/4 1 Blower Speeds 0.5 E.S.P. Refer to Blower harts Power Supply Minimum ircuit Ampacity (MA) (1 ) Maximum Overcurrent Device (2) Transformer (VA) Primary Limit Setting ( F) Auxiliary Limit Setting ( F) Rollout Limit Setting ( F) Fan Delay On Heating 30 secs. 30 secs. 30 secs. 30 secs. Off Hea ting (3) 150 secs. 150 secs. 150 secs. 150 secs. Fan Delay On ooling 5 sec 5 sec 5 sec 5 sec Off ooling 45 secs. 45 secs. 45 secs. 45 secs. Gas Supply Pressure (Natural/Propane) ("w.c.) 7 / 11 7 / 11 7 / 11 7 / 11 Manifold Pressure (Natural/Propane) ("w.c.) 3.5 / / / / 10 Orifice Size (Natural/Propane) 43 / / / / 55 Number of Burners Vent onnector Diameter (inches) (4) ombustion Air onnector Diameter (inches) (5) Shipping Weight (lbs.) NOTE: Low fire input is 70% of high fir e input 1. These furnaces are manufactured for natural gas operation. Optional Kits are available for conversion to propane gas operation. 2. For elevations above 2000 ft. the rating should be reduced by 4% for each 1000 ft. above sea level. The furnace must not be derated, orifice changes should only be made if necessary for altitude. 3. The total heat loss from the structure as expressed in TOTAL BTU/HR must be calculated by the manufactures method in accordance with the "A.S.H.R.A.E. GUIDE" or "MANUAL J-LOAD ALULATIONS" published by the AIR ONDITIONING ONTRATORS OF AMERIA. The total heat loss calculated should be equal to or less than the heating capacity. Output based on D.O.E. test procedures, steady state efficiency times output. 4. Minimum ircuit Ampacity calculated as: (1.25 x irculator Blower Amps) + I.D. Blower Amps. 15

16 BLOWER PERFORMANE SPEIFIATIONS *MV950453BX ooling/heating Speed harts A B D *MV950453BX ooling Speed -.8" w.c. ESP) *MV950453BX Heating Speed (@.1" -.5" w.c. ESP; Rise Range: F) Minus 10% Minus 10% Minus 5% Minus 5% Normal A Normal Plus 5% Plus 5% Plus 10% Plus 10% Minus 10% Minus 10% Minus 5% Minus 5% Normal B Normal Plus 5% Plus 5% Plus 10% Plus 10% Minus 10% Minus 10% Minus 5% Minus 5% Normal 1, Normal Plus 5% 1, Plus 5% Plus 10% 1, Plus 10% 1, Minus 10% 1, Minus 10% Minus 5% 1, Minus 5% Normal 1, D Normal 1, Plus 5% 1, Plus 5% 1, Plus 10% 1, Plus 10% 1, Rise ( F) *MV950704X ooling/heating Speed harts A B D *MV950704X ooling Speed -.8" w.c. ESP) *MV950704X Heating Speed (@.1" -.5" w.c. ESP; Rise Range: F) Minus 10% Minus 10% 1, Minus 5% Minus 5% 1, Normal A Normal 1, Plus 5% Plus 5% 1, Plus 10% Plus 10% 1, Minus 10% Minus 10% 1, Minus 5% Minus 5% 1, Normal B Normal 1, Plus 5% Plus 5% 1, Plus 10% Plus 10% 1,458 1, Minus 10% Minus 10% 1, Minus 5% 1, Minus 5% 1, Normal 1, Normal 1,440 1, Plus 5% 1, Plus 5% 1,512 1, Plus 10% 1, Plus 10% 1,584 1, Minus 10% 1, Minus 10% 1, Minus 5% 1, Minus 5% 1,477 1, Normal 1, D Normal 1,555 1, Plus 5% 1, Plus 5% 1,633 1, Plus 10% 1,572 1,022 Plus 10% 1,711 1, Rise ( F) 1. All furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. 2. For most jobs, about 400 per ton when cooling is desirable. 3. Do not operate above.5" w.c. ESP in heating mode. Operating between.5" and.8" w.c. is tabulated for cooling purposes only. 4. ontinuous fan speeds of 25%, 50%, 75% of maximum cooling airflow are available when using a communicating thermostat and 25%, 50%, 75%, 100% of maximum cooling airflow are available in legacy mode by setting dip switches 16

17 BLOWER PERFORMANE SPEIFIATIONS *MV950905X ooling/heating Speed harts A B D *MV950905X ooling Speed -.8" w.c. ESP) *MV950905X Heating Speed (@.1" -.5" w.c. ESP; Rise Range: F) Minus 10% Minus 10% 1, Minus 5% Minus 5% 1, Normal A Normal 1,490 1, Plus 5% Plus 5% 1,565 1, Plus 10% Plus 10% 1,639 1, Minus 10% Minus 10% 1,413 1, Minus 5% 1, Minus 5% 1,492 1, Normal 1, B Normal 1,570 1, Plus 5% 1, Plus 5% 1,649 1, Plus 10% 1, Plus 10% 1,727 1, Minus 10% 1, Minus 10% 1,521 1, Minus 5% 1, Minus 5% 1,606 1, Normal 1,470 1,000 Normal 1,690 1, Plus 5% 1,544 1,050 Plus 5% 1,775 1, Plus 10% 1,617 1,100 Plus 10% 1,859 1, Minus 10% 1,629 1,125 Minus 10% 1,602 1, Minus 5% 1,720 1,188 Minus 5% 1,691 1, Normal 1,810 1,250 D Normal 1,780 1, Plus 5% 1,901 1,313 Plus 5% 1,869 1, Plus 10% 1,991 1,375 Plus 10% 1,958 1, Rise ( F) *MV950905DX ooling/heating Speed harts A B D *MV950905DX ooling Speed -.8" w.c. ESP) *MV950905DX Heating Speed (@.1" -.5" w.c. ESP; Rise Range: F) Minus 10% Minus 10% 1,458 1, Minus 5% Minus 5% 1,539 1, Normal A Normal 1,620 1, Plus 5% Plus 5% 1,701 1, Plus 10% Plus 10% 1,782 1, Minus 10% Minus 10% 1,549 1, Minus 5% Minus 5% 1,635 1, Normal 1, B Normal 1,721 1, Plus 5% 1, Plus 5% 1,807 1, Plus 10% 1, Plus 10% 1,893 1, Minus 10% 1, Minus 10% 1,640 1, Minus 5% 1, Minus 5% 1,731 1, Normal 1, Normal 1,822 1, Plus 5% 1, Plus 5% 1,913 1, Plus 10% 1,540 1,001 Plus 10% 2,004 1, Minus 10% 1,620 1,053 Minus 10% 1,730 1, Minus 5% 1,710 1,112 Minus 5% 1,826 1, Normal 1,800 1,170 D Normal 1,922 1, Plus 5% 1,890 1,229 Plus 5% 2,018 1, Plus 10% 1,980 1,287 Plus 10% 2,114 1, Rise ( F) 1. All furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. 2. For most jobs, about 400 per ton when cooling is desirable. 3. Do not operate above.5" w.c. ESP in heating mode. Operating between.5" and.8" w.c. is tabulated for cooling purposes only. 4. ontinuous fan speeds of 25%, 50%, 75% of maximum cooling airflow are available when using a communicating thermostat and 25%, 50%, 75%, 100% of maximum cooling airflow are available in legacy mode by setting dip switches 17

18 BLOWER PERFORMANE SPEIFIATIONS *MV951155DX ooling/heating Speed harts A B D *MV951155DX ooling Speed -.8" w.c. ESP) *MV951155DX Heating Speed (@.1" -.5" w.c. ESP; Rise Range: F) Minus 10% Minus 10% 1,594 1, Minus 5% Minus 5% 1,682 1, Normal A Normal 1,771 1, Plus 5% Plus 5% 1,860 1, Plus 10% Plus 10% 1,948 1, Minus 10% Minus 10% 1,640 1, Minus 5% 1, Minus 5% 1,731 1, Normal 1, B Normal 1,822 1, Plus 5% 1, Plus 5% 1,913 1, Plus 10% 1, Plus 10% 2,004 1, Minus 10% 1, Minus 10% 1,685 1, Minus 5% 1, Minus 5% 1,778 1, Normal 1, Normal 1,872 1, Plus 5% 1, Plus 5% 1,966 1, Plus 10% 1,540 1,001 Plus 10% 2,059 1, Minus 10% 1,620 1,053 Minus 10% 1,730 1, Minus 5% 1,710 1,112 Minus 5% 1,826 1, Normal 1,800 1,170 D Normal 1,922 1, Plus 5% 1,890 1,229 Plus 5% 2,018 1, Plus 10% 1,980 1,287 Plus 10% 2,114 1, Rise ( F) 1. All furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. 2. For most jobs, about 400 per ton when cooling is desirable. 3. Do not operate above.5" w.c. ESP in heating mode. Operating between.5" and.8" w.c. is tabulated for cooling purposes only. 4. ontinuous fan speeds of 25%, 50%, 75% of maximum cooling airflow are available when using a communicating thermostat and 25%, 50%, 75%, 100% of maximum cooling airflow are available in legacy mode by setting dip switches 18

19 BLOWER PERFORMANE SPEIFIATIONS *V950714X ooling/heating Speed harts *V950714X ooling Speeds -.8" w.c. ESP) *V950714X Heating Speed (@.1" -.5" w.c. ESP; Rise Range: F) A B D Minus 10% Minus 10% 1, Minus 5% Minus 5% 1, Normal A Normal 1, Plus 5% Plus 5% 1, Plus 10% Plus 10% 1, Minus 10% Minus 10% 1, Minus 5% Minus 5% 1, Normal B Normal 1, Plus 5% Plus 5% 1, Plus 10% Plus 10% 1,485 1, Minus 10% 1, Minus 10% 1, Minus 5% 1, Minus 5% 1, Normal 1, Normal 1,470 1, Plus 5% 1, Plus 5% 1,544 1, Plus 10% 1, Plus 10% 1,617 1, Minus 10% 1, Minus 10% 1,440 1, Minus 5% 1, Minus 5% 1,520 1, Normal 1, D Normal 1,600 1, Plus 5% 1,533 1,008 Plus 5% 1,680 1, Plus 10% 1,606 1,056 Plus 10% 1,760 1, Rise *V950915DX ooling/heating Speed harts *V950915DX ooling Speeds -.8" w.c. ESP) A B D 1. All furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. 2. For most jobs, about 400 per ton when cooling is desirable. 3. Do not operate above.5" w.c. ESP in heating mode. Operating between.5" and.8" w.c. is tabulated for cooling purposes only. 4. ontinuous fan speeds of 25%, 50%, 75% of maximum cooling airflow are available when using a communicating thermostat and 25%, 50%, 75%, 100% of maximum cooling airflow are available in legacy mode by setting dip switches *V950915DX Heating Speed (@.1" -.5" w.c. ESP; Rise Range: F) Minus 10% Minus 10% 1,458 1, Minus 5% Minus 5% 1,539 1, Normal A Normal 1,620 1, Plus 5% Plus 5% 1,701 1, Plus 10% Plus 10% 1,782 1, Minus 10% Minus 10% 1,575 1, Minus 5% 1, Minus 5% 1,663 1, Normal 1, B Normal 1,750 1, Plus 5% 1, Plus 5% 1,838 1, Plus 10% 1, Plus 10% 1,925 1, Minus 10% 1, Minus 10% 1,674 1, Minus 5% 1, Minus 5% 1,767 1, Normal 1, Normal 1,860 1, Plus 5% 1, Plus 5% 1,953 1, Plus 10% 1,573 1,012 Plus 10% 2,046 1, Minus 10% 1,674 1,071 Minus 10% 1,773 1, Minus 5% 1,767 1,131 Minus 5% 1,872 1, Normal 1,860 1,190 D Normal 1,970 1, Plus 5% 1,953 1,250 Plus 5% 2,069 1, Plus 10% 2,046 1,309 Plus 10% 2,167 1, Rise 19

20 BLOWER PERFORMANE SPEIFIATIONS GV951155DX ooling/heating Speed harts GV91155DX* AV951155DX* ooling Speeds -.8" w.c. ESP) GV91155DX* AV DX* Heating Speeds -.5" w.c. ESP; Rise Range: F) Rise A B D Minus 10% Minus 10% 1,583 1, Minus 5% Minus 5% 1,671 1, Normal A Normal 1,759 1, Plus 5% Plus 5% 1,847 1, Plus 10% Plus 10% 1,935 1, Minus 10% Minus 10% 1,612 1, Minus 5% 1, Minus 5% 1,701 1, Normal 1, B Normal 1,791 1, Plus 5% 1, Plus 5% 1,881 1, Plus 10% 1, Plus 10% 1,970 1, Minus 10% 1, Minus 10% 1,654 1, Minus 5% 1, Minus 5% 1,746 1, Normal 1, Normal 1,838 1, Plus 5% 1, Plus 5% 1,930 1, Plus 10% 1, Plus 10% 2,022 1, Minus 10% 1,628 1,049 Minus 10% 1,690 1, Minus 5% 1,719 1,107 Minus 5% 1,784 1, Normal 1,809 1,165 D Normal 1,878 1, Plus 5% 1,899 1,223 Plus 5% 1,972 1, Plus 10% 1,990 1,282 Plus 10% 2,066 1, All furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. 2. For most jobs, about 400 per ton when cooling is desirable. 3. Do not operate above.5" w.c. ESP in heating mode. Operating between.5" and.8" w.c. is tabulated for cooling purposes only. 4. ontinuous fan speeds of 25%, 50%, 75% of maximum cooling airflow are available when using a communicating thermostat and 25%, 50%, 75%, 100% of maximum cooling airflow are available in legacy mode by setting dip switches 20

21 BLOWER PERFORMANE SPEIFIATIONS irculator Blower Speed ment Switches Dip Switch Switch Bank Purpose Function Off Off 120 On Off Heating Off Delay 150 Off On 180 On On S1 2 Stage Stat On On 2 Stage Stat On Off Thermostat Setup 1 Stg Stat 5 min delay Off Off 1 Stg Stat auto delay Off On A Off Off B On Off ooling Airflow Off On D On On S3 Add 5% Off Off Minus 5% On Off Trim Add 10% Off On Minus 10% On On A Off Off B On Off Ramping Profile Off On D On On S4 A Off Off B On Off Heating Airflow Off On D On On Disabled Off Dehum Enabled On Disabled Off Trim Enabled On S5 25% Off Off 50% On Off ontinuous Fan 75% Off On 100% On On Note: There are dual 7-segment LED's adjacent to the selection dipswitches. The airflow (rounded to the nearest 100 ) is displayed on the dual 7-segment LED's. The display alternates with the operating mode. Example: If the airlfow demand is 1230, the LED's will display 12. If the airflow demand is 1275, the LED's will display 13. Note: The optional usage of a dehumidistat allows the furnace s circulator blower to operate at a slightly lower speed (85% of desired speed) during a combined thermostat call for cooling and dehumidistat call for dehumidification. This can be done through an independent dehumidistat or through a thermostat s DEHUM terminal (if available). This lower blower speed enhances dehumidification of the conditioned air as it passes through the A coil. For proper function, a dehumidistat applied to this furnace must operate on 24 VA and utilize a switch which opens on humidity rise. 1. All furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. 2. For most jobs, about 400 per ton when cooling is desirable. 3. Do not operate above.5" w.c. ESP in heating mode. Operating between.5" and.8" w.c. is tabulated for cooling purposes only. 4. ontinuous fan speeds of 25%, 50%, 75% of maximum cooling airflow are available when using a communicating thermostat and 25%, 50%, 75%, 100% of maximum cooling airflow are available in legacy mode by setting dip switches 21

22 BLOWER PERFORMANE SPEIFIATIONS Ramping Profile Note: The multi-speed circulator blower also offers several custom ON/OFF ramping profiles. These profiles may be used to enhance cooling performance and increase comfort level. The ramping profiles are selected using DIP switches 5 and 6. Refer to the following figure for switch positions and their corresponding taps. Refer to the bullet points below for a description of each ramping profile. Verify by noting the number displayed on the dual 7-segment LED display. OFF 100% 100% 1 min OFF Profile A: provides only an OFF delay of one (1) minute at 100% of the cooling demand airflow. OFF 50% 1/2 min 100% 100% 1 min OFF Profile B: ramps up to full cooling demand airflow by first stepping up to 50% of the full demand for 30 seconds. The motor then ramps to 100% of the required airflow. A one (1) minute OFF delay at 100% of the cooling airflow is provided. OFF 100% OFF Profile : ramps up to 85% of the full cooling demand airflow and operates there for approximately 7 1/2 minutes. The motor then steps up to the full demand airflow. Profile also has a one (1) minute 100% OFF delay. OFF OFF Profile D: ramps up to 50% of the demad for 1/2 minute, then ramps to 85% of the full cooling demand airflow and operates there for approximately 7 1/2 minutes. The motor then steps up to the full demand airflow. Profile D has a 1/ 2 minute at 50% airflow OFF delay. 1. All furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. 2. For most jobs, about 400 per ton when cooling is desirable. 3. Do not operate above.5" w.c. ESP in heating mode. Operating between.5" and.8" w.c. is tabulated for cooling purposes only. 4. ontinuous fan speeds of 25%, 50%, 75% of maximum cooling airflow are available when using a communicating thermostat and 25%, 50%, 75%, 100% of maximum cooling airflow are available in legacy mode by setting dip switches 22

23 2 1 DEHUM WIRING DIAGRAMS *V9/*MV95_A* HIGH VOLTAGE! DISONNET ALL POWER BEFORE SERVIING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURES MAY BE PRESENT. FAILURE TO DO SO MAY AUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. 2 1 HOT LOW FIRE SURFAE PRESSUR IGNITER E SWITH 2 IRUIT ONNETOR TWO STAGE GAS VALVE (HONEY WELL) EM MTR HARNESS BURNER OMPARTMENT RD GY BL HI PM RD BLOWER OMPARTMENT 4 IRULATOR BLOWER 2 1 ID BLOWER TWO-STAGE PRESSURE SWITH ASSEMBLY PU GR PK OR MANUAL RESET ROLLOUT LIMIT ONTROLS (SINGLE ONTROL ON 45 kbtu) AUTO RESET PRIMARY LIMIT ONTROL 24V HUM. OR PU GND GY INDUED DRAFT BLOWER PU GND OR YL NO JUNTION BOX OR PU YL BR YL PU OR GY RD BL V 3 A FUSE 3 BR GY PK MANUAL RESET AUXILIARY LIMIT ONTROL LINE NO NO NEUTRAL 24 V THERMOSTAT ONNETIONS FRONT OVER PRESSURE SWITH VA RD HIGH FIRE PRESSURE SWITH 24 VA HASSIS GROUND BL BR GN RD PU YL BR PK HUM FS SEE NOTE 5 BL 5 IRUIT ONNETOR 4 IRUIT MOTOR ONNETOR EA TWO-STAGE INTEGRATED ONTROL MODULE DIAGNOSTI LED'S RD GN DEHUM O Y2 Y1 W2 W1 G R GY BR OR BL GY RD TRANSFORMER VA 115 FLAME SENSOR OR OR PK GY PK OR OR PK BR GY /PU HUM- IN HUM- OUT OOL AF TRIM % OOL PRFL HEAT AF DEHUM ENABLE TRIM ENABLE ONT FAN HEAT OFF DLY T-STAT DIP SWITHES BLOWER OMPARTMENT DOOR SWITH (OPEN EN DOOR OPEN) DISONNET WARNING: DISONNET POWER BEFORE SERVIING. WIRING TO UNIT MUST BE PROPERLY POLARIZED AND GROUNDED. INTEGRATED ONTROL MODULE INDUTOR OIL 70kBTU,90kBTU, 115kBTU MODELS ONLY LINE HUM-OUT TO GND 115 VA/ 1 Ø /60 HZ POWER SUPPLY WITH OVERURRENT PROTETION DEVIE L N WARNING:DISONNET POWER BEFORE SERVIING. WIRING TO UNIT MUST BE PROPERLY POLARIZED AND GROUNDED. TO 115VA/ 1Ø /60 HZ POWER SUPPLY WITH OVERURRENT PROTETION DEVIE TO R TO MIRO DOOR SWITH LINE HUM EA IGN TO +VD HUM-IN FS IND HI IND LO MVH (14) GND (4) + VD (1) RX (2) TX (3) INTEGRATED ONTROL MODULE L GND JUNTION BOX INDOOR AIR IRULATOR BLWR HUMIDIFIER HUMIDIFIER ELETRONI AIR LEANER ID BLWR HOT SURFAE IGNITER FLAME SENSOR 115 VA NO INDOOR AIR IRULATOR BLWR N DISONNET GND NEUTRAL NEUTRAL NEUTRAL NEUTRAL NEUTRAL NEUTRAL 40 VA TRANSFORMER 24 VA AUTO RESET PRIMARY MANUAL RESET AUXILIARY LIMIT LIMIT ONTROL ONTROLS PSO (7) PS1 (2) MV (8) 24V HUM. GND LOW FIRE PRESS. SWITH HIGH FIRE PRESS. SWTIH MANUAL RESET ROLLOUT LIMIT ONTROLS PM INTEGRATED ONTROL MODULE 24V THERMOSTAT ONNETIONS 24V HUM. R Y1 W1 W2 Y2 G O FUSE 3 A TO MIRO TH (4) HLO (10) PS2 (12) HLI (1) MVL (13) GND (5) TR (11) AUX SEE NOTE 6 NO NO FRONT OVER PRESSURE SWITH HI GAS VALVE INDUTOR OIL 70kBTU,90kBTU, 115kBTU MODELS ONLY HUMIDIFIER NOTES: 1. SET HEAT ANTIIPATOR ON ROOM THERMOSTAT AT 0.7 AMPS. 2. MANUFATURER'S SPEIFIED REPLAEMENT PARTS MUST BE USED EN SERVIING. 3. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNAE MUST BE REPLAED, IT MUST BE REPLAED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105$. USE OPPER ONDUTORS ONLY. 4. UNIT MUST BE PERMANENTLY GROUNDED AND ONFORM TO N.E.. AND LOAL ODES. 5. TO REALL THE LAST 6 FAULTS, MOST REENT TO LEAST REENT, DEPRESS SWITH FOR MORE THAN 2 SEONDS ILE IN STANDBY (NO THERMOSTAT INPUTS) 6. HUMIDIFIER INSTALLATION OPTIONS: USE HUM TERMINAL TO RUN HUMIDIFIER DURING HEAT ALL (OMMUNIATING OR LEGAY MODES). USE HUM-IN AND HUM-OUT TERMINALS TO RUN HUMIDIFIER DURING HEAT ALL ( OMMUNIATING MODE OR LEGAY MODE) OR INDEPENDENTLY FROM HEAT ALL (OMMUNIATING MODE ONLY - SETUP IS DONE WITHIN OMMUNIATING THERMOSTAT) OLOR ODES: PK PINK BR BROWN ITE BL BLUE GY GRAY RD RED YL YELLOW OR ORANGE PU PURPLE GN GREEN BLAK LOW VOLTAGE (24V) EQUIPMENT GND LOW VOLTAGE FIELD FIELD GND HI VOLTAGE (115V) FIELD SPLIE HI VOLTAGE FIELD SWITH (TEMP.) JUNTION IGNITER TERMINAL INTERNAL TO SWITH (PRESS.) INTEGRATED ONTROL OVERURRENT PLUG ONNETION PROT. DEVIE 0140F01201-B Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. 23

24 R SHEMATIS HIGH VOLTAGE! DISONNET ALL POWER BEFORE SERVIING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURES MAY BE PRESENT. FAILURE TO DO SO MAY AUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. INTEGRATED ONTROL MODULE GROUND TO SROLL HOUSING EM BLOWER MOTOR PIN 5 PIN 4 PIN 3 PIN 2 PIN 1 HUM EA IGN IND-HI IND-L O IND-N IGN-N FS 12 V RD GY BL DE 2 R G W1 W2 Y1 Y2 O HUM LINE LOAD TRANSFORMER TO EM BLWR MOTOR GN PK RD GY BL W2 ST4 1 G W1 W2 Y1 Y2 O DEHUM 1 Y1 2 1 RX TX GND O R Y2 DEHUM 1 R MANUAL RESET LIMIT W1 TAB TERMINAL END G YL 2 PK MANUAL RESET LIMIT PU TAB TERMINAL END REV. F ANSI Z21.20 AUTOMATI IGNITION SYSTEM 24VA 60Hz 0.8 A. MAX. ST INDUTOR OIL (MEDIUM AND LARGE ABINET MODELS ONLY) BLOWER ASSEMBLY SHEMATI AV9/AMV95/GV9/GMV95 X* MODEL FURNAES This schematic is for reference only. Not all wiring is as shown above, refer to the appropriate wiring diagram for the unit being serviced. Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. 24

25 SHEMATIS HIGH VOLTAGE! DISONNET ALL POWER BEFORE SERVIING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURES MAY BE PRESENT. FAILURE TO DO SO MAY AUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. TYPIAL SHEMATI AV9/AMV95/GV9/GMV95 X* MODEL FURNAES PF103 This schematic is for reference only. Not all wiring is as shown above. Refer to the appropriate wiring diagram for the unit being serviced. Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. 25

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