CLW QUAD SERIES 60 TO 140 TON

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1 CLW QUAD SERIES 60 TO 140 TON Commercial Chiller - 60 Hz Submittal Data English Language IP/Metric Units SD1900WW 11/13

2 Model Nomenclature CLW C 060 V Q 4 S S 1 1N SD Model Type CLW Quad R-410A Series Operation C Chiller R Heat Recovery H Heat Pump Unit Capacity () 060, 080, 100, 120, 140 Compressor Series V Standard Series Compressor Quantity Q Quad Voltage /60/ /60/ /60/ /60/3 Chassis S Standard Water SD Standard NC Non-Modular with Isolation Valves NH Non-Modular with Isolation Valves and Head Pressure Control Refrigeration 0N EEV Optimized 1N TEV 0H EEV with Hot Gas Bypass 1H TEV with Hot Gas Bypass Electrical 0 No Disconnect 1 Non-Fused Disconnect 3 Breaker 4 Separate 120VAC Connection Controls S Standard N No Local Interface P Primary E Enhanced Interface W Local Workstation Present Rev.: 23 July 2013D SD1900WW 11/13 2 Page of

3 AI/ASAE/ISO Water-to-Water Ratings Model Capacity Modulation Load Liquid Flow gpm Flow Rate Source Liquid Flow gpm Water Loop Heat Pump Ground Loop Heat Pump Cooling Heating Cooling Heating EST 86 F ELT 53.6 F Capacity MBtuh EER Btuh/W Capacity MBtuh EST 68 F ELT 104 F COP Full EST 77 F Part EST 68 F ELT 53.6 F Capacity MBtuh EER Btuh/W Full EST 32 F Part EST 41 F ELT 104 F Capacity MBtuh Full Part Full Part Full Part Full Part Full Part /23/13 CLW Quad Series Chillers are rated in accordance with, but not certified by AI COP SD1900WW 11/13 3 Page of

4 Performance Standard (AI/ISO/ASAE ) The performance standard AI/ASAE/ISO became effective January 1, This new standard has three major categories: Water Loop, Ground Water, and Ground Loop. Unit of Measure: The Cooling COP The cooling efficiency is measured in EER (US version measured in Btuh per Watt. The Metric version is measured in a cooling COP (Watt per Watt) similar to the traditional COP measurement. Pump Correction Calculation Within each model, only one water flow rate is specified for all three groups and pumping Watts are calculated using the following formula. This additional power is added onto the existing power consumption. Pump power correction = (gpm x ) x (Press Drop x 2990) / 300 Where gpm is waterflow in gpm and Press Drop is the pressure drop through the unit heat exchanger at rated water flow in feet of head. ISO Capacity and Efficiency Calculations The following equations illustrate cooling calculations: ISO Cooling Capacity = Cooling Capacity (Btuh) x ISO EER Efficiency (W/W) = ISO Cooling Capacity (Btuh) x / [ Input (Watts) + Pump Correction (Watt)] The following equations illustrate heating calculations: ISO Heating Capacity = Heating Capacity (Btuh) x ISO COP Efficiency (W/W) = ISO Heating Capacity (Btuh) x / [ Input (Watts) + Pump Correction (Watt)] Test Conditions Conversions Water Flow (lps) = GPM x Press Drop (Pascals) = Press Drop (ft hd) x 2990 SD1900WW 11/13 4 Page of

5 Physical Dimensions With Enclosure Electrical Connection B High Voltage Elec Panel Low Voltage Elec Panel CWR (Inlet) HWS (Outlet) 4'' Victaulic (standard) C CWS (Outlet)? A HWR (Inlet) Dimensional Data and Physical Data Model A Length B Width C Height Weight lbs [kg] Charge (per Circuit) lbs [kg] in cm in cm in cm in cm in cm All dimensions in inches, [mm] All water connections are 4 in. Victaulic SD1900WW 11/13 5 Page of

6 Electrical Data Model Rated Voltage Voltage Min/Max HP Compressor Unit MCC RLA1 MOA MCA HP MOCP /60/3 187/ /60/3 414/ /60/3 517/ /60/3 187/ /60/3 414/ /60/3 517/ /60/3 187/ /60/3 414/ /60/3 517/ /60/3 187/ /60/3 414/ /60/3 517/ /60/3 187/ /60/3 414/ /60/3 517/ Notes: 1. Where RLA1 is equal to the largest compressor in the system and the others RLA's are all subsequent motors present in the system. 2. Total unit MCA shall not exceed 500A or a second connection will be required. 11/05/13 MCA (Maximum Current Rating) is a calculation based off the RLA of the compressor on the electrical connection and is used to properly size the wire. Please refer to NEC for additional information. MOCP (Maximum Over Current Protection) is a calculation based off the RLA of the compressor on the electrical connection and is used to fuses and breakers. Please refer to NEC for additional information. SD1900WW 11/13 6 Page of

7 Reference Calculations Heating Calculations: HE LWT = EWT - GPM x 500* Cooling Calculations: LWT = EWT + GPM x 500* NOTE: * When using water. Use 485 for 15% methanol/water or Environol solution. Legend and Notes Abbreviations and Definitions ELT = entering load fluid temperature to heat pump LLT = leaving load fluid temperature from heat pump LGPM = load flow in gallons per minute LWPD = load heat exchanger water pressure drop EST = entering source fluid temperature to heat pump LST = leaving source fluid temperature from heat pump SGPM = source flow in gallons per minute SWPD = source heat exchanger water pressure drop EER = cooling energy effciency (TC/KW) PSI = pressure drop in pounds per square inch FT HD = pressure drop in feet of head KW = kilowatt = heat rejected in MBTUH TC = total cooling capacity in MBTUH COP = coefficient of performance (HC/KW x 3.413) HC = heating capacity in MBTUH HE = heat of extraction in MBTUH Notes to Performance Data Tables The following notes apply to all performance data tables: Three flow rates are shown for each unit. The lowest flow rate shown is used for geothermal open loop/well water systems with a minimum of 50 F EST. The middle flow rate shown is the minimum geothermal closed loop flow rate. The highest flow rate shown is optimum for geothermal closed loop systems and the suggested flow rate for boiler/ tower applications. Entering water temperatures below 40 F assumes 15% antifreeze solution. Interpolation between ELT, EST, and GPM data is permissible. Operation in the gray areas is not recommended. SD1900WW 11/13 7 Page of

8 Antifreeze Correction Catalog performance can be corrected for antifreeze use. Please use the following table. Antifreeze Type Antifreeze % by wt Heating Cooling Pressure Load Source Load Source Drop EWT - F [ C] 90 [32.2] 30 [-1.1] 50 [10] 90 [32.2] 30 [-1.1] Water Ethylene Glycol Propylene Glycol Ethanol Methanol WARNING: Gray area represents antifreeze concentrations greater than 35% by weight and should be avoided due to the extreme performance penalty they represent. SD1900WW 11/13 8 Page of

9 Pressure Drop Evaporator CLW060 CLW080 CLW100 CLW120 CLW140 GPM PD GPM PD GPM PD GPM PD GPM PD Condenser CLW060 CLW080 CLW100 CLW120 CLW140 GPM PD GPM PD GPM PD GPM PD GPM PD SD1900WW 11/13 9 Page of

10 Cooling Performance Data Model EHW 65 F 70 F 75 F 80 F LCW F TC MBTUH EER TC MBTUH EER TC MBTUH EER TC MBTUH EER CLWC CLWC CLWC CLWC CLWC NOTES: Performance based upon a 10 degree temperature drop through the evaporator and condenser. SD1900WW 11/13 10 Page of

11 Cooling Performance Data cont. Model EHW 85 F 90 F 95 F LCW F TC MBTUH EER TC MBTUH EER TC MBTUH EER CLWC CLWC CLWC CLWC CLWC NOTES: Performance based upon a 10 degree temperature drop through the evaporator and condenser. SD1900WW 11/13 11 Page of

12 Heating Performance Data Model LHW 105 F 110 F 115 F ECW ºF TC MBTUH COP TC MBTUH COP TC MBTUH COP CLW CLW CLW CLW CLW NOTES: Performance based upon a 10 degree temperature drop through the evaporator and condenser. 11/05/13 SD1900WW 11/13 12 Page of

13 Heating Performance Data cont. Model LHW 120 F 125 F ECW ºF TC MBTUH COP TC MBTUH COP CLW CLW CLW CLW CLW NOTES: Performance based upon a 10 degree temperature drop through the evaporator and condenser. 11/05/13 SD1900WW 11/13 13 Page of

14 Wiring Schematics See Note 1 See Note 1 L1 L2 L3 F1 Main Switch 120V AC F3 F2 RIB3 N/C RIB1 N/O RIB2 N/O 120V - + K1 BO4 COM BO1 COM BO2 COM BI6 T/O R2 COM CK HTR L1 L2 L3 L 11 SE-E1 1 2 N M BI6 R1 COM 3 Low Pressure BI8 R4 COM High Pressure Dual Pressure Switch BI7 R3 COM F1 F2 K1 T/O M F3 RIB1 RIB2 RIB3 BO1 BO2 BO4 Main Fuse Compressor Fuse Motor Contactor Thermal Overload Relay Compressor Motor Control Circuit Fuse Enable Compressor Relay (HOA) Enable Crank Heater (HOA) Fault Reset (HOA) Binary Controller Output (Enable Compressor) Binary Controller Output (Crank Heater) Binary Controller Output (Fault Reset) LEGEND R1 Motor Protect Alarm Monitor Relay R2 Thermal Overload Alarm Monitor Relay R3 High Pressure Alarm Monitor Relay R4 Low Pressure Alarm Monitor Relay BI6 Binary Control Input 6 (Motor Protect & Thermal Overload) BI7 Binary Control Input 7 (High Pressure Alarm) BI8 Binary Control Input 8 (Low Pressure Alarm) CK HTR Crankcase Heater Note 1: Many different power connection configurations are available, refer to specifications. SD1900WW 11/13 14 Page of

15 Engineering Guide Specifications PART 1 - GENERAL SUMMARY Section Includes: Packaged, water to water 4 stage scroll compressor module with individual compressor refrigeration circuits. PERFORMANCE REQUIREMENTS Fluid Temperature Performance: Minimum Operating source-fluid Temperature in Summer Operation: Heat Pump shall be capable of continuous operation over the entire capacity range indicated with an entering/leaving source-fluid temperature of (55/45). Maximum Operating Load Side Fluid Temperature in Winter Operation: Heat Pump shall be capable of continuous operation over the entire capacity range indicated with an entering/leaving load side fluid temperature of (110/120). Make factory modifications to standard heat pump design if necessary to comply with performance indicated. SUBMITTALS Submit manufacturer s specifications for heat pumps showing dimensions, weights, capacities, performance ratings, electrical characteristics, gauges and finishes of materials and installation instructions. This information should also include: Wiring diagrams Control diagrams and specifications Warranty information. QUALITY ASSURANCE ASAE Compliance: ASAE 15 for safety code for mechanical refrigeration. ASAE 147 for refrigerant leaks, recovery, and handling and storage requirements. ASAE/IESNA Compliance: Applicable requirements in ASAE/IESNA Comply with NFPA 70. Comply with requirements of UL and UL Canada and include label by a qualified testing agency showing compliance. Comply with ETL requirements and have proper certification WARRANTY Special Warranty: Manufacturer s standard form in which manufacturer agrees to repair or replace components of chillers that fails in materials or workmanship within specified warranty period. Extended warranties include, but are not limited to, the following: Complete heat pump including refrigerant and oil charge. Complete compressor and drive assembly. Parts only. Warranty Period: 1 year from date of Substantial Completion. PART 2 - PRODUCTS PACKAGED WATER-TO-WATER HEAT PUMPS Manufacturers: Subject to compliance with requirements, provide products by WaterFurnace International, Inc. Description: Factory-assembled with compressor, compressor motor, compressor motor controller, evaporator, condenser, controls, dryers (on each circuit), receivers (on each circuit), interconnecting unit piping and wiring, and indicated accessories. Fabricate heat pump mounting base with reinforcement strong enough to resist heat pump movement during a seismic event when heat pump is anchored to field support structure. Compressor: 1. Description: (4) Hermetic scroll compressors utilizing R-410A refrigerant. 2. Casing: Cast iron, precision machined for minimum clearance about periphery of rotors. 3. Capacity Control: Partial loading of 25%, 50%, and 75% per skid 4. Oil Management: Built in oil management and three stage oil separation system. 5. Accessories: Compressor shall have oil separator, sight glass, oil filter, oil heater, built-in suction strainer, internal relief valve, suction and discharge service valves, and discharge check valve. Compressor Motor: 1. 2-Pole, 3,500 rpm suction gas cooled oversized motor with energy efficiency required to suit chiller energy efficiency indicated. SD1900WW 11/13 15 Page of

16 Engineering Guide Specifications cont. 2. Factory mounted, and balanced as part of compressor assembly before shipping. 3. Provide solid state overload protection, with alarm communication to BAS system. 4. Phase loss/reversal protection shall be provided, with alarm. Capacity Control: Compressor staging sequence 1. Maintain stable operation throughout range of operation. Configure to achieve most energy-efficient operation possible at design temperatures. 2. Operating Range: From 100, 75, 50, and 25 percent of design capacity for each skid. 3. Unit shall load and unload to match load requirement and be fully automatic. 4. Unit shall have automatic start-unloading to reduce starting torque and acceleration times. 5. Unit shall provide displayed running capacity percentage. Refrigerant Circuit: 1. Refrigerant Type: Unit shall utilize refrigerant type R-410A. 2. Refrigerant Compatibility: Chiller parts exposed to refrigerants shall be fully compatible with refrigerants, and pressure components shall be rated for refrigerant pressures. 3. Refrigerant Flow Control: Manufacturer s standard refrigerant flow-control device satisfying performance requirements indicated. 4. Unit shall be provided with factory installed expansion valve on each circuit (4/unit in total). 5. Factory installed service port and manual isolation valve. 6. Unit shall have check valve in discharge gas outlet to prevent refrigerant back flow during shutdown. 7. Unit shall have suction gas filter to protect compressor. 8. Unit shall have refrigeration filter drier that is adequately sized for the circuit charge requirements.. 9. Unit shall have receivers to adjust refrigerant levels, UL listed with factory internal pressure relief valve. Heat Exchangers: 1. Description: Brazed plate and frame. 2. Plate Material: 316 stainless steel plates 3. Four (4) refrigeration circuits. 4. Designed to separate liquid refrigerant from fluid. 5. Pressure tested to 600 PSIG. 6. Unit shall be UL listed. Electrical: 1. Factory installed and wired, and functionally tested at factory before shipment. 2. Single-point power connection to terminal block in a NEMA 1 control panel. 3. High voltage cabinet separate from low voltage, no 480V allowed in 120V cabinet. 4. Control transformer factory provided and mounted for 120VAC outlets and requirements. 5. High pressure cut outs set at 550 PSIG with manual reset. 6. Low pressure cut outs set at 80 PSIG with manual reset 7. Unit shall have phase loss/reversal for compressor protection. 8. Each compressor should have: Fuse protection, Contactor, thermal overload, along with motor phase and temperature protection. Controls: 1. Standalone and microprocessor based with all memory stored in nonvolatile memory so that reprogramming is not required on loss of electrical power. 2. Enclosure: Unit mounted, NEMA 1, factory wired with a single-point, field-power connection and a separate control circuit. 3. Unit shall communicate via BACnet protocol to building automation system and give full control of unit to BAS front end. 4. Control Inputs/Outputs: Start/Stop Status: Cooling/Heating/On/Off Unit runtime Load Side Supply and Return Temperatures Source Side Supply and Return Temperatures Refrigeration Parameters for each unit/module Suction Saturation temperature Discharge Saturation temperature Suction Pressure Discharge Pressure Condenser Refrigerant Liquid Temperatures Suction Gas Temperature Superheat and subcooling of each unit/module with a display for servicing. Unit should have real time EER/COP efficient numbers for unit performance, trending these values continuously through each day under all conditions for each unit/module. 5. Machine touch screen and remote access allowing for trending and parameter monitoring to be seen on site as well as from a remote location. SD1900WW 11/13 16 Page of

17 Engineering Guide Specifications cont. 6. Unit should have mechanical room control as well as off-site monitoring & control capabilities, including; Machine status Building temperatures Parameter conditions trending Software override capabilities alarm reporting 7. Communication Port: Shall be PC/Modem PTP port or Network EIA-485 Port as required by project. 8. Unit trending should be available onsite as well as off-site for each unit, where temperatures, pressures, capacity, and other running parameters are graphically displayed constantly throughout each day. 9. BAS Interface: Factory-installed hardware and software to enable the BAS to monitor, control, and display heat pump status and alarms. ASAE 135 (BACnet) communication interface with the BAS shall enable the BAS operator to remotely control and monitor the heat pump from an operator workstation. Control features and monitoring points displayed locally at heat pump control panel shall be available through the BAS. Accessories: Additional Items Not Listed Previously: 1. Compressor sound blankets to reduce sound power level of unit. 2. Flow switch to monitor the units presence of flow. 3. Reduced flow control kits, integrated isolation valve for reduced unit flow when machine is <50% loaded while keeping constant flow on each compressor circuit. PART 3 - EXECUTION CHILLER INSTALLATION Install chillers on support structure indicated. Equipment Mounting: Install chiller on concrete bases using elastomeric pads. Comply with requirements for vibration isolation devices specified in Division 23 Section Vibration and Seismic Controls for HVAC Piping and Equipment. Minimum Deflection: 1/4 inch. Install dowel rods to connect concrete base to concrete floor. Unless otherwise indicated, install dowel rods on 18-inch centers around the full perimeter of concrete base. For supported equipment, install epoxy-coated anchor bolts that extend through concrete base and anchor into structural concrete floor. Place and secure anchorage devices. Use setting drawings, templates, diagrams, instructions, and directions furnished with items to be embedded. Install anchor bolts to elevations required for proper attachment to supported equipment. Equipment Mounting: Install chiller using elastomeric pads. Comply with requirements for vibration isolation devices specified in Division 23 Section Vibration and Seismic Controls for HVAC Piping and Equipment. Equipment Mounting: Install chiller on concrete bases. Comply with requirements for concrete base specified by contractor. Install dowel rods to connect concrete base to concrete floor. Unless otherwise indicated, install dowel rods on 18-inch centers around the full perimeter of concrete base. For supported equipment, install epoxy-coated anchor bolts that extend through concrete base and anchor into structural concrete floor. Place and secure anchorage devices. Use setting drawings, templates, diagrams, instructions, and directions furnished with items to be embedded. Install anchor bolts to elevations required for proper attachment to supported equipment. Maintain manufacturer s recommended clearances for service and maintenance. Charge chiller with refrigerant and fill with oil if not factory installed. Install separate devices furnished by manufacturer and not factory installed. CONNECTIONS Comply with requirements for piping specified in Division 23 Section Hydronic Piping. Drawings indicate general arrangement of piping, fittings, and specialties. Install piping adjacent to chiller to allow service and maintenance. Evaporator Fluid Connections: Connect to evaporator inlet with shutoff valve, strainer, flexible connector, thermometer, and plugged tee with pressure gage. Connect to evaporator outlet with shutoff valve, balancing valve, flexible connector, flow switch, thermometer, plugged tee with shutoff valve and pressure gage, flow meter, and drain connection with valve. Make connections to chiller with a flange. Condenser Fluid Connections: Connect to condenser inlet with shutoff valve, strainer, flexible connector, thermometer, and plugged tee with pressure gage. Connect to condenser SD1900WW 11/13 17 Page of

18 Engineering Guide Specifications cont. outlet with shutoff valve, balancing valve, flexible connector, flow switch, thermometer, plugged tee with shutoff valve and pressure gage, flow meter, and drain connection with valve. Make connections to chiller with a flange. Connect each chiller drain connection with a union and drain pipe, and extend pipe, full size of connection, to floor drain. Provide a shutoff valve at each connection. STARTUP SERVICE Engage a factory-authorized service representative to perform startup service. 1. Complete installation and startup checks according to manufacturer s written instructions. 2. Verify that refrigerant charge is sufficient and chiller has been leak tested. 3. Verify that pumps are installed and functional. 4. Verify that thermometers and gages are installed. 5. Operate chiller for run-in period. 6. Check bearing lubrication and oil levels. 7. For chillers installed indoors, verify that refrigerant pressure relief device is vented outdoors. 8. Verify proper motor rotation. 9. Verify static deflection of vibration isolators, including deflection during chiller startup and shutdown. 10. Verify and record performance of fluid flow and lowtemperature interlocks for evaporator and condenser. 11. Verify and record performance of chiller protection devices. 12. Test and adjust controls and safeties. Replace damaged or malfunctioning controls and equipment. Inspect field-assembled components, equipment installation, and piping and electrical connections for proper assembly, installation, and connection. Prepare test and inspection startup reports. SD1900WW 11/13 18 Page of

19 Revision Guide Pages: Description: Date: By: 6 Updated Electrical Data 14 Nov 2013 DS Updated Heating Performance Data 14 Nov 2013 DS All First Published 06 Sept 2013 DS SD1900WW 11/13 19 Page of

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