Advanced Laundry Chemical Dosing System for Single and Multi-Washers

Transcription

1 Advanced Laundry Chemical Dosing System for Single and Multi-Washers The On-Premise Elite sets the new standard for laundry chemical dosing systems by which all others will be measured! Innovative smart dosing made possible by our precision flow meter technology, single or multiple washer (x4) dosing and advanced controls are designed to improve your profitability while producing visibly cleaner linen for your customer. Priced to compete with other small laundry dosing equipment, the On Premise Elite is loaded with meaningful new features that can set you apart from your competition. On-Premise Elite Single Washer Laundry Controller Signal Interface LAUNDRY SYSTEMS Solenoid Manifold Low Level Alarm Modular system allows for you to choose what you need Scalable from 1 to 4 washer Single Washer : 3 to10 chemical capable Multi-washer : 4 to 8 chemical capable Flow meter technology to ensure precise and consistent dispensing 100 wash formula capability 300, 600, or 1065 ml/min pumps Simple programming with PC software included Quick USB uploading and downloading Chemical usage/operator activity reports with graphical summary into Excel Full range of programming options

2 OP Elite Components Main control housing with USB port Priming controls available for single washer 800 series pump: 1000 ml/min 500 series pump, 200 rpm: 600 ml/min 500 series pump, 100 rpm: 300 ml/min Multi-washer 4 washer, 6 product OP Elite SIB (10 signals and 1 Auto Formula Select) Remote Programmer Pump modules with simple motor service interface Flow meter underneath pump body Tube splash guard Safety covers Water solenoid Flow switch Modular manifold (set of 2 chemicals per manifold module) Calibration ball valve for multi-washer configurations Modular diverter valves Modularity and Common Part The OP Elite is a highly configurable laundry dispenser that can be configured from a simple 3 product dispenser to a 10 product dispenser for a single washer to a multi-washer for 4 washers running up to 8 chemical with flow meters. With the various options and common shared parts, the OP Elite is an extremely flexible and versatile system that will reduce inventory and reduce costs. Pump modules can be added to any system depending on your flow rates needed Many of the parts to the system share similar parts to reduce inventory - Manifold and diverter modules share similar parts - Splash guards and mounting brackets are universal Cost Advantages of OP Elite Scalability One of the greatest benefits of the OP Elite is the simple capability of configuring the OP Elite from a single dispenser to a multi-washer dispenser. With the base components being similar in a single washer as a multi-washer, the costs per washer is reduced as you increase the number of washers per OP Elite system. Configurability Simplified Servicing Servicing the motor has been simplified with tool less pump housing separation Tool less face plate removal will ensure for a quick and simple tube change

3 Smart Dosing - Precise, Accurate, and Controlled Dosing The OP Elite has the option for traditional time based metering or for more accurate and controlled chemical delivery, flow meter based technology. The economical flow meters will offer substantial return in quality, chemical control, and give you the peace of mind the pumps are operating as they should be from first install. With patent pending elliptical gear flow meter technology, the OP Elite can offer many of the solutions and benefits over time based metering: OP Elite software and flow meter ensure accurate chemical injection based on actual chemical dispensed Flow meter will adjust dispensing as squeeze tubes wear ensuring continued accurate dispensing Proof of flow Concentrates are metered to +/- 3% accuracy Compensates for changes in fluid viscosity Out of chemical conditions will produce an immediate alarm message and system shut down to prevent poor cleaning quality/staining problems Long lasting fluid line components Flow meter feed back provides precise chemical usage data for managing usage and costs Flow Meters PC Programming and USB Interface The OP Elite can be programmed for the first time using the OP Elite remote or by programming a system setup file using the OP Elite PC software and uploading the settings to the system using an USB stick. The OP Elite software, which is included with the OP Elite system, is a completely new software platform that simplifies programming and uploading. Quick and simple USB interface for loading and downloading Offers the ability to store multiple dispenser setup files for future use Ability to copy setup files to and from USB Stores reports for easy download to USB Easy to read options with radial button selections, data field boxes, and drop down menus Software options not utilized are disabled Software allows for formula scaling to quickly adjust the formulas based on the weight/capacity of the washer. System programming is simply categorized to global settings, system settings, signal settings, and formula settings USB uploading and downloading Reporting and Data Management Graphical summary reports for a quick laundry health check Manage the laundry facility using the detailed reports that will show total costs, total cost per weight, formula costs, weight per formula, product cost, cost per weight, and many other management data

4 Programming Features The OP Elite offers the full range of programming options preferred by larger industrial facilities, but also contains a basic feature mode to accommodate the basic requirements of an On-Premise user. Whether using the OP Elite multi-lit digital remote or using the quick USB set up files to program the dispenser, the OP Elite is designed to balance features and ease of operation. Formula Scaling Normal, Drain, Soil, and Relay mode for single washer Dispenser ID Access Code Date and Time Auto Formula Reset Bleach and Soft Defeat Signal Lockout System Lockout 100 Formula Programming Computer Interface (Set up file transferring and reporting) Flush Mode Advanced and Basic Mode Calibrate Pumps Prime Pumps Formula Weight User Access Code Chemical Names and Costs Formula Names Receive Setup from USB Signal Mode: One to One Signal Mode: Assigned Step Signal Mode: Assigned Signal 128 x 64 Graphic Display Maintenance Information Shift Times Diagnostics Help screens OP Elite Low Level Alarm The OP Elite LLA is designed to reliably monitor supply levels of your liquid chemistry and signal when your chemical is low. With the ability to independently monitor up to 10 chemicals and supply up to three dispensers, the low level alarm ensures your chemical is always supplied to multiple dispensing equipment. Can work with OP Elite to signal chemical is low on the system remotes Individual response LED shows which product is empty Automatically resets low chemical alarm when chemicals are replenished 12 VDC power supply with plugs for North America, UK, Europe, and Asia Pacific Each probe allows you to feed up to 3 different dispensers with from one chemical container 7 mm or 10 mm fittings to accommodate different suction lines Durable float construction is made of Polypropylene which is chemical resistant to most common chemicals in the industry Probe uses reliable magnetic float switch technology Protective housing around both the float and suction line Internal audio alarm that can be heard even in a busy wash room Available in three length probes - 500mm suitable for 10L, 25L containers mm suitable for 60L containers mm suitable for 200L drums Low Level Alarm Module Low Level Alarm 1.1 m Probe On-Premise Elite ORDERING INFORMATION OP Elite, WASHER DISPENSING SYSTEMS B Base, Single Washer B Base, Multi-washer Note: Please reference or ask for additional Ordering Information Sheet for complete list of item description and part numbers. KNIGHT LIMITED WARRANTY Knight controls and pump systems are warranted against defects in material and workmanship for a period of ONE YEAR. All Electronic Control Boards have a TWO YEAR warranty. Warranty applies only to the replacement or repair of such parts when returned to the factory with a KRA number, freight prepaid and found to be defective upon factory inspection. Rubber and synthetic rubber parts such as "O" rings, diaphragms, squeeze tubing and gaskets are considered expendable and are not covered under warranty. Warranty does not cover liability resulting from performance of this equipment nor the labor to replace this equipment. Product abuse or misuse voids warranty. Knight products are not for use in potentially explosive environments. Any use of our equipment in such an environment is at the risk of the user. Knight does not accept any liability in such circumstances. KNIGHT DISCLAIMER The information and specifications included in this publication were in effect at the time of approval for printing. Knight, LLC. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatsoever. Knight Europe Knight U.S. Knight Canada Knight Australia Knight N. Asia Knight S. Asia Tel +44(1323) Tel (949) Tel (905) Tel +61(02) Tel +82(2) Tel Fax +44(1323) Fax (949) Fax (905) Fax +61(02) Fax +82(2) Fax EUBR_OPELITE_0913

5 On-Premise Elite ORDERING INFORMATION OP Elite, SINGLE WASHER DISPENSING SYSTEMS OP Elite 3 product liquid dispenser w/ remote control, SIB, data OP Elite 4 product liquid dispenser w/ remote control, SIB, data OP Elite 5 product liquid dispenser w/ remote control, SIB, data OP Elite 6 product liquid dispenser w/ remote control, SIB, data OP ELITE, SINGLE WASHER DISPENSING SYSTEMS WITH FLOW METER F OP Elite 3 product liquid dispenser w/ FLOW METER, remote control, SIB, data F OP Elite 4 product liquid dispenser w/ FLOW METER, remote control, SIB, data F OP Elite 5 product liquid dispenser w/ FLOW METER, remote control, SIB, data F OP Elite 6 product liquid dispenser w/ FLOW METER, remote control, SIB, data Flush Manifold Options & 4 port flush manifold w/ 1/4 check valves, w/ solenoid valve, & 6 port flush manifold w/ 1/4 check valves, w/ solenoid valve, Flow Switch Kit Pressure Regulator fixed 45 PSI /4" Check Valve, VITON, white PVC body OP ELITE, SINGLE WASHER, 3 TO 10 PUMPS B Base, Single Washer Choose one of the following Main Housing based on the number of pumps OP Elite Single Washer main housing assembly for 3 to 6 pumps OP Elite Single Washer main housing assembly for 7 to 10 pumps Choose if you want a priming option on the main housing, if not choose a blank label Main unit priming option (single washer only) One Remote is needed for a single washer Remote, OP Elite One SIB is needed for a single washer (Note: Cable length is dependent on the distance from your dispenser to your washer) OP Elite SIB Module w/ 7.6 m Cable OP Elite SIB Module w/ 15.2 m Cable OP Elite SIB Module w/ 30.4 Cable Pump Options - Select from the list of pumps or pumps with FLOW METERS below Series DC peristaltic pump assembly (24 VDC), 300 ml/min, 100 rpm Series DC peristaltic pump assembly (24VDC), 600 ml/min, 200 rpm B DC Peristaltic pump assembly (24 VDC), 1065 ml/min Pump Options (Continued) Series DC peristaltic pump assembly w/ FLOW METER, (24 VDC), 300 ml/min, 100 rpm Series DC peristaltic pump assembly w/ FLOW METER, (24VDC), 600 ml/min, 200 rpm B DC Peristaltic pump assembly with FLOW METER, (24 VDC), 1065 ml/min Flush Manifold Options - Select from the list of manifolds (Optional on single washer) & 4 port flush manifold w/o check valves, w/ solenoid valve, & 6 port flush manifold w/o check valves, w/ solenoid valve, & 8 port flush manifold w/o check valves, w/ solenoid valve, & 10 port flush manifold w/o check valves, w/ solenoid valve, Select optional items for you manifold (Optional on single washer) Flow Switch (Optional) Pressure Regulator fixed 3.1 bar (Optional) Select check valve options (One per manifold port) mm Check Valve, EPDM, white PVC body mm Check Valve, VITON, white PVC body mm Check Valve, VITON, white PVC body OP ELITE, MULTI WASHER, (2 TO 4 WASHERS) 3 TO 8 PUMPS B Base, Multi Washer Choose one of the following Main Housing based on the number of pumps OP Elite Multi-Washer main housing assembly for 3 to 6 pumps OP Elite Multi-Washer main housing assembly for 7 to 8 pumps One Remote is needed for EACH washer Remote Control, OP Elite w/ LCD display, holster Choose your SIB cable length for each SIB (Note: Cable length is dependent on the distance from your dispenser to your washer) OP Elite SIB Module w/ 7.6 m Cable OP Elite SIB Module w/ 15.2 m Cable OP Elite SIB Module w/ 30.4 m Cable Pump Options - Select from the list of pumps or pumps with FLOW METERS below Series DC peristaltic pump assembly (24 VDC), 300 ml/min, 100 rpm Series DC peristaltic pump assembly (24VDC), 600 ml/min, 200 rpm B DC Peristaltic pump assembly (24 VDC), 1065 ml/min Series DC peristaltic pump assembly w/ FLOW METER, (24 VDC), 300 ml/min, 100 rpm Series DC peristaltic pump assembly w/ FLOW METER, (24VDC), 600 ml/min, 200 rpm B DC Peristaltic pump assembly with FLOW METER, (24 VDC), 1065 ml/min

6 On-Premise Elite ORDERING INFORMATION (Continued) OP ELITE, MULTI WASHER, (2 TO 4 WASHERS) 3 TO 8 PUMPS (Continued) Flush Manifold Options - Select from the list of manifolds (Required on a multi-washer) & 4 port flush manifold w/o check valves, w/ solenoid valve, & 6 port flush manifold w/o check valves, w/ solenoid valve, & 8 port flush manifold w/o check valves, w/ solenoid valve, Select optional items for you manifold (Required on a multi-washer) Flow Switch Pressure Regulator fixed 3.1 bar Select check valve options (One per manifold port) mm Check Valve, EPDM, white PVC body mm Check Valve, VITON, white PVC body mm Check Valve, VITON, white PVC body Diverter Valve Assembly - Select from the list below (Note: This is based on how many washers) Valve diverter assembly, SMC, 24VDC, EPDM Valve diverter assembly, SMC, 24VDC, EPDM Valve diverter assembly, SMC, 24VDC, EPDM OP ELITE LOW LEVEL ALARM OP Elite LLA main module, VAC 12 VDC, 1 to 10 chemicals mm Low Level Alarm probe with sensor and suction tube, suitable for 10L, or 25L containers, accommodates 1 to 3 suction lines, 7 mm and 10 mm connectors supplied mm Low Level Alarm probe with sensor and suction tube, suitable for 60L containers, accommodates 1 to 3 suction lines, 7 mm and 10 mm connectors supplied mm Low Level Alarm probe with sensor and suction tube, suitable for 200L drums, accommodates 1 to 3 suction lines, 7 mm and 10 mm connectors supplied Strobe alarm for low level and flush errors w/high decibel piezo in stainless steel case SPARE PARTS CB Assy, Connect 6-Pump CB Assy, Conn Full, OP Elite CB Assy, I/O, OP Elite CB Assy, Main, OP Elite Remote Control, OP Elite w/ LCD display, holster OP Elite SIB Module w/o cable OP Elite SIB Module, signal interface w/ 7.6 m cable OP Elite SIB Module, signal interface w/ 15.2 m cable OP Elite SIB Module, signal interface w/ 30.4 m cable Tube Assembly, 500 Pump Tube Assembly, 800 Pump OP Elite Pump Shield for 500 pump OP Elite Pump Shield for 800 pump OP Elite Flow Meter port flush manifold port flush manifold port flush manifold port flush manifold port manifold module (Note: does not include end caps or O- rings) O-Ring, AS , AFLAS 80A mm Check Valve, EPDM, white PVC body mm Check Valve, VITON, white PVC body mm Check Valve, VITON, white PVC body Plug, PVC, Hex Flow Switch (Mandatory for Multi-washer) Solenoid Valve, 24VDC, 200mA Pressure Regulator fixed 45 PSI Solenoid Valve, 2-way, SMC, 24VDC, EPDM Three way ball valve, EPDM, 1/2 FNPT, PP Body KNIGHT LIMITED WARRANTY Knight controls and pump systems are warranted against defects in material and workmanship for a period of ONE YEAR. All Electronic Control Boards have a TWO YEAR warranty. Warranty applies only to the replacement or repair of such parts when returned to the factory with a KRA number, freight prepaid and found to be defective upon factory inspection. Rubber and synthetic rubber parts such as "O" rings, diaphragms, squeeze tubing and gaskets are considered expendable and are not covered under warranty. Warranty does not cover liability resulting from performance of this equipment nor the labor to replace this equipment. Product abuse or misuse voids warranty. Knight products are not for use in potentially explosive environments. Any use of our equipment in such an environment is at the risk of the user. Knight does not accept any liability in such circumstances. KNIGHT DISCLAIMER The information and specifications included in this publication were in effect at the time of approval for printing. Knight, LLC. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatsoever. Knight Europe Knight U.S. Knight Canada Knight Australia Knight N. Asia Knight S. Asia Tel +44(1323) Tel (949) Tel (905) Tel +61(02) Tel +82(2) Tel Fax +44(1323) Fax (949) Fax (905) Fax +61(02) Fax +82(2) Fax EUBR_OPELITE_0913