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1 Asphalt 45 Analysis and Binder Recovery 45 Design and Testing of Bitminos Mixtres 45 Specific Gravity 46 Bitmen and Tar 47 Temperatre and Density 47 Core Drilling 47 Pavement The main engineering se of bitminos materials is for road constrction, with the material consisting primarily of two ingredients: aggregate and binder. The term Asphalt is simply one of two generic names sed to classify or describe bitminos mixtres; the other being Macadam. In the USA the term Asphalt denotes what in the UK is known as Bitmen. Within these two broad grops lie an almost infinite nmber of mixtres which can be specified to sit particlar engineering reqirements. Or latest testing eqipment has therefore been developed to enable constrction engineers and laboratory staff to carry ot a wide range of indstry standard tests qickly, simply and reliably. Or range of manal and atomatic eqipment allows yo to determine properties that inclde optimm binder content, aggregate grading and void content, sing traditional methods sch as the Marshall test. 110 Tel: +44 (0) Fax: +44 (0) ele@eleint.co.k

2 45 Asphalt - Analysis and Binder Recovery Analysis and Binder Recovery Asphalt Centrifge Extractors EN ; ASTM D2172; AASHTO T164 Continosly variable speed control from 0 to 3,600 rpm (1500 g capacity model) Brake control for rapid deceleration Available in either 1500 g or 3000 g capacity models The Centrifge Extractor is sed to determine the qantitative amont of bitmen in bitminos paving mixtres whilst providing high safety to the operator. Dimensions (l x w x h) Control 1500 g 3000 g Cover Hosing Bowl Filter discs 559 x 305 x 508 mm Variable speed, rpm Variable speed, rpm Precision-machined alminim; removable, with integral cp for adding solvent Cast alminim, sealed Precision-machined alminim; removable 100 inclded EL kg EL kg EL /01 RotaTest 1500 g Capacity. Meets EN/ ASTM. For 220 V AC, Hz, 1ph EL /01 RotaTest 3000 g Capacity. For 220 V AC, Hz, 1ph. Reflx Extractor (4000 gram) ASTM D2172; AASHTO T164 EL /01 Reflx Extractor 4000 gram capacity Glass jar for visal observations Thermostatically controlled hot plate The 4000 gram capacity of the Reflx Extractor provides higher accracy for acceptance testing procedres. This extractor has two cone type screens holding 2000 grams each. The nit consists of two cone screens, water condenser, pyrex reflx jar, a thermostatically controlled hot plate and a spply of filter paper. EL Filter Papers for EL Pack of 100. EL Filter Papers for EL Pack of 100. Spare EL /10 Replacement Bowl g. Capacity Baskets Condenser Jar Hot plate Filter paper 4000 g Stainless steel wire, monted; 2,000 g capacity. 2 inclded Copper Pyrex glass, 280 mm diameter x 510 mm height Thermostatically controlled Coarse-textred (Grade 617); 40 cm diameter EL /01 Reflx Extractor (4000 gram). For V AC, Hz, 1ph. EL /01 RotaTest EL Filter Paper. Pack of For 24/7 online ordering, payment & order tracking go to

3 45 Asphalt - Design and Testing of Bitminos Mixtres Mixing and Temperatre The density of Marshall specimens has a direct effect on stability and flow therefore the correct molding and compaction of laboratory specimens is essential if economical design mixes are to be prodced. Efficient mixing, temperatre and compaction control are closely related. Poor coating of the aggregate de to low temperatres dring the mixing process will have a major effect on sbseqent test reslts. Mixing EN A 5 litre (nominal) Mixer sed in conjnction with an Isomantle is sitable for mixing samples of asphalt. Bench-monting Mixer. 5 litre nominal capacity. Spplied with bowl, beater and whisk see EL /01. EL /01 Isomantle Electric Heater for se with EL Bench Monting Mixer. 4.2 kg. For V AC, Hz, 1 ph. Manal Compaction EN EL Compaction Mold comprising mold body, baseplate and combined filling/extraction collar. 3.5 kg. EL Compaction Pedestal BS 598 comprising a 300 mm sq x 25 mm thick steel plate complete with 4 tie rods and secring nts. A mold clamp and hammer gide are fitted to the plate. The nit is spplied complete with a laminated hardwood block. 40 kg. EL Compaction Hammer. Satisfies BS 598. The hammer has a 4535 g sliding weight with a free fall of 457 mm kg. EL Paper Discs. Non-absorbent, 99 mm diameter, pack of kg. EL Steel Block. 100 mm diameter x 50 mm height. For heating the compaction hammer foot. 3 kg. EL /01 60 L Water Bath with LED display, cover and internal perforated shelf. Temperatre range ambient to 95 C ±1 C. For V AC, Hz 1ph. Proctor/Core Ctter Extrder see EL Spares EL /10 Compaction Mold Body accepts baseplate and filling/extraction collar of EL EL /11 Baseplate for compaction mold EL /12 Filling/Extraction Collar for compaction mold. EL Compaction Mold EL /01 Isomantle Electric Heater 112 Tel: +44 (0) Fax: +44 (0) ele@eleint.co.k

4 45 Asphalt - Design and Testing of Bitminos Mixtres Atomatic Compaction The se of atomatic compaction will reslt in consistent and repeatable laboratory specimens. Testing hoses and design consltants who se the Marshall method of mix design will benefit from atomatic compaction apparats, which releases staff for other work dring the compaction process. AtoComp 100-A EN , -30 Flly atomatic, simple to operate Bilt-in safety featres Uniform compaction Atomatic blow conter This rggedly constrcted atomatic compactor provides a consistent and even degree of compaction. The nit incorporates a compaction pedestal comprising a laminated hardwood block secred to a concrete base by a 300 mm sqare x 25 mm thick steel plate. The mechanism lifts the 4535 g hammer and atomatically releases it at the specified height of 457 mm. The conveniently positioned control fascia panel comprises of a mains light, start and stop bttons and a direct-reading conter sed to set the reqired nmber of blows. Dring operation the AtoComp 100-A atomatically conts down to zero. Dal rammer pick-ps have been incorporated, redcing stress on the machine s internal mechanism. Particlar attention has been paid to operator safety by the inclsion of varios in-bilt safety featres. Dimensions (l x w x h) Compaction foot diameter Sliding weight Height of drop 535 x 535 x 1880 mm mm 4535 g 457 mm 278 kg EL /01 AtoComp 100-A as specified. For V AC, 50 Hz, 1 ph. Compaction Mold see EL Paper Discs see EL Steel Block see EL EL /01 AtoComp 113 For 24/7 online ordering, payment & order tracking go to

5 45 Asphalt - Design and Testing of Bitminos Mixtres Marshall Stability and Flow The accrate measrement of stability and flow of specimens tested in a load frame is important if consistent and representative reslts are to be achieved. The load frames and ancillary items listed have been designed to enable technicians to test specimens qickly and easily with confident recording of reslts. Marshall Test 50 EN Geared screwjack and motor drive Precise speed Internal limit switch for both directions of travel Easy to se controls This bench-monting mechanical load frame is rggedly constrcted to encompass the strain and loads involved with the test. The nit is compact in size and can be qickly installed on a bench top, reqiring only a power point. It has been designed for simple operation, is easy to clean and reqires minimm maintenance. Dimensions (l x w x h) Rated power Platen speed 550 x 400 x 870 mm 373 W 50.8 mm per minte 65 kg Close-p of Breaking Head (Marshall) with accessories EL /01 Marshall Test 50. Load frame, 50 kn capacity. Spplied withot Breaking Head. For V AC, 50 Hz, 1 ph. EL Flow Meter BS/EN. Dial gage gradated 0.01 mm with 25 mm travel. Spplied with stem brake nit and flow meter pedestal. 610 g. EL Flow Meter. Dial gage gradated inches with 1 inch travel. Spplied with stem brake nit and flow meter pedestal. 610 g. EL Breaking Head (Marshall) complete with gage disc. Spplied withot flow meter. 9 kg. 50 kn Load Measring Ring. Calibrated in compression see EL EL series Marshall Test 50 with accessories 114 Tel: +44 (0) Fax: +44 (0) ele@eleint.co.k

6 45 Asphalt - Design and Testing of Bitminos Mixtres Electronic Instrmentation Peak load and the corresponding flow Windows download software spplied User-selectable SI, Metric and Imperial Units ECU featres large character LCD display A limitation of sing conventional dial gages in the Marshall test is the difficlty of accrately synchronising the measrement of flow with that of peak load reading. To overcome this limitation the Marshall Test 50 load frame can easily be fitted with optional electronic load and flow measrement transdcers connected to EL /09 (E)lectronic (C)ontrol (U)nit for simpler test operation and data recording. At the end of a test the ECU will atomatically hold the maximm load and flow readings enabling test data to be downloaded to a PC sing the Windows software spplied as standard with ECU. Analysis and reporting can then be easily created in MS Excel or eqivalent software. The ECU can be programmed to atomatically stop the load frame shold transdcer limits be exceeded, protecting test accessories and load frame drive system. EL series Marshall Test 50 with accessories The above combination reslts in a powerfl package to satisfy modern day laboratory Marshall testing reqirements for accracy and reliability. ECU Electronic Control and Readot Unit for se with ELE CBR, MltiPlex and Marshall machines see EL / kn capacity S-type Load Cell see EL EL /11 Flow Transdcer. Pre-calibrated, for se with EL Breaking Head. EL /09 ECU Electronic Control and Readot Unit MltiPlex 50 EN , BS 598, 1377, 1924; ASTM D1883 Designed for performing laboratory CBR, Marshall stability and qick ndrained triaxial tests on one load frame. MltiPlex 50 Load Frame see EL / For 24/7 online ordering, payment & order tracking go to

7 45 Asphalt - Specific Gravity Specific Gravity Vacm Pyknometer (6000 Gram) EN Large capacity design minimises segregation effects Lightweight polycarbonate constrction Transparent top for visal observations The Vacm Pyknometer is a large capacity nit sed in the Rice Test for determining the maximm specific gravity of bitminos paving mixtres. The Pyknometer has a total volme of approximately 10 litres and will conveniently accept samples of 6000 grams to minimise segregation effects. The nit is constrcted of lightweight polycarbonate, with the pper half being transparent for visal observation of the effects of the vacm. The Vacm Pyknometer Apparats consists of a 6000 g pyknometer, vacm pmp with control valves/gages, water trap and connection tbing. Rice Test Vibrator The Rice Test Vibrator is sed with the EL g Vacm Pyknometer. Adjstable clamps hold the pyknometer secrely to the base dring vibration. Dimensions Motor EL /01 Rice Test Vibrator. For V AC, 50 Hz, 1ph. Accessory 495 x 30 mm (height x base diameter) 1/20 hp, 1.6 amp 5.5 kg EL /10 Attachment reqired for 6000 g Pyknometer. Timer Clock see EL Dimensions Capacity Connections 273 x 406 mm (otside diameter x height) Approx. 10 litres, 6000 g sample weight Water inlet valve; qick disconnect for vacm gage and hose 3.6 kg EL /01 Vacm Pyknometer Apparats spplied complete with 6000 g pyknometer, vacm pmp with control valves/gages, water trap and connection tbing. For V AC, 50 Hz, 1ph. Spare EL Vacm Pyknometer, 6000 g EL /01 Rice Test Vibrator EL Vacm Pyknometer 116 Tel: +44 (0) Fax: +44 (0) ele@eleint.co.k

8 46 Asphalt - Bitmen and Tar Sampling and Preparation Hbbard-Carmick Specific Gravity Bottles ISO 3838; ASTM D70; AASHTO T228; BS 4699 EL Hbbard-Carmick Specific Gravity Bottle. Conical type 25 ml. EL Hbbard-Carmick Specific Gravity Bottle. Cylindrical type 24 ml. Temperatre range Ambient to 400 C Power 500 W maximm Ramp rate Variable, manally controlled Voltage 220/240 V, 50/60 Hz Size (HxWxD) 33 x 31 x 29 cm 6.5 kg EL /01 Cleveland Flash Cp Apparats. For V AC, Hz, 1 ph. EL series Hbbard-Carmick Specific Gravity Bottles Flash and Fire Point EL /01 Cleveland Flash Cp Apparats There are a nmber of test methods sing different eqipment with closed or open cps. The Cleveland Flash Cp Apparats is sed to test ctback bitmen and may sometimes also be sed to test penetration grade bitmen. The apparats tilises the open cp test method. Note that reslts from different methods cannot be correlated. Cleveland Flash Cp Apparats Cleveland Open Cp Method BS , EN ISO 2592; ASTM D92; IP36 The ELE Semi-Atomatic Cleveland Open Cp flashpoint Tester is eqipped with an electrically heated cp (with a variable control to set temperatre rise rate), a bttonoperated and electrically driven sweep arm and a test flame for se on natral gas. Bench monted, the nit is incorporated in an easy to clean stainless steel case. 117 For 24/7 online ordering, payment & order tracking go to

9 46 Asphalt - Bitmen and Tar Softening Point The test is performed in dplicate nder closely controlled conditions. Water is sed as the bath medim for binders with softening points below 80ºC. Above this temperatre glycerol is sed in place of water. The softening point is a fndamental property of binders other than ctbacks and emlsions. The test is often referred to as the Ring and Ball test. Ring and Ball Apparats EN 1427, BS EL BS/EN Ring and Ball Apparats with 2 sholdered pattern rings, 2 ball-centring gides and 2 balls. The apparats has a spport frame and is retained in a heat resistant container. 560 g. EL /01 Magnetic Stirrer. Utilises a rotating magnetic field to indce variable speed stirring action. A bilt-in reglating transformer provides fine temperatre control of liqid p to a maximm temperatre of +150 C. The nit is sitable for se with the Ring and Ball Apparats. 2 kg. For V AC, Hz, 1 ph. Thermometer Thermometer see EL see EL Penetration Test BS , EN 1426, , ASTM D5, AASHTO T49, IP 49 EL Standard Penetrometer. Penetration readings are qickly taken sing this simple to operate apparats. The 150 mm diameter dial is gradated in 400 divisions of 0.1 mm. Spplied withot needles and penetration tins. 6 kg. EL /01 Semi-atomatic Penetrometer. As EL bt incorporates Digital Atomatic Controller which releases the needle assembly. The time set is displayed by a bright, easy to read display. 8.6 kg. For V AC, Hz,1 ph. EL /C Penetration Needle. Hardened steel, spplied with an NPL (National Physical Laboratory, UK) verification certificate. For testing to BS and ASTM D5. (Pack contains 1 needle only.) 2.5 g. EL /10 Penetration Needle (nverified), hardened steel. EL /01 Constant Temperatre Bath. A bench monting bath specially designed for the conditioning of bitmen samples prior to penetration tests. Incorporating a highly accrate thermostat, the bath maintains a temperatre between 21 and 56ºC ± 0.1ºC. An integral cooling coil, cover and deep tray for penetration testing are spplied as standard kg. For V AC, 50 Hz, 1 ph. EL Transfer Dish EL Penetration Tin for penetrations between 200 and 350, approximately 70 mm diameter x 45 mm deep. 30 g. EL Penetration Tin for penetrations below 200, approximately 55 mm diameter x 35 mm deep. 25 g. EL with EL /01 EL /01 Semi-atomatic Penetrometer 118 Tel: +44 (0) Fax: +44 (0) ele@eleint.co.k

10 47 Asphalt - Temperatre and Density Temperatre and Density Delivery and compaction temperatres are probably the most common measrements taken dring the placing of bitminos mixtres. Digital Asphalt Thermometer Spplied withot probes the LCD display has large 12.5 mm characters and is powered by a standard PP3 battery or eqivalent. Range 50 to 1000ºC Resoltion Switchable 0.1 or 1.0 C 300 g EL Digital Asphalt Thermometer Percentage Refsal Density (PRD) EN , , BS Percentage Refsal Density (PRD) is defined as the ratio of the initial dried blk density of the sample to the final density (refsal density) expressed as a percentage. EL PRD Split Mold and Baseplate 10.7 kg. EL /01 Vibrating Hammer sitable for compacting asphalt samples kg. For V AC, Hz, 1 ph. EL mm Shank complete with tamping feet 102mm and 146mm dia. Oven see EL /01 Boyancy Balance. 15 kg x 0.5 g see EL /09. Cradle see EL Max reading Length of probe Tip diameter (needle point) EL /10 EL /11 EL / Asphalt Probe 535 Asphalt Probe Srface Probe 250ºC 250ºC 500ºC 300 mm 500 mm 100 mm 6 mm 6 mm 4 mm EL PRD Split Mold and Baseplate Probes are spplied with handle, 1 metre lead and K-type thermocople plg as standard. EL /01 Vibrating Hammer EL Digital Asphalt Thermometer 119 For 24/7 online ordering, payment & order tracking go to

11 47 Asphalt - Core Drilling Core Drilling Compact Core Drill Machine This compact and portable core drilling machine is designed to ct cores p to 150 mm diameter from concrete, asphalt and similar hard constrction material. The machine comprises a vertical spport colmn which carries the drill head/motor assembly. An integral water swivel is bilt into the drill head providing a 12 mm connection to an external water spply via 12 mm flexible hose (not spplied). The motor assembly comprises a 4 hp, 2-stroke petrol engine. Speeds of 800 rpm or 1200 rpm may be selected. A ball screw mechanism enables close control over drilling pressre and rapid retrn when drilling is completed. The complete assembly is spplied on a rigid metal base frame with levelling facility and is sitable for vertically down drilling applications only. EL Compact Core Drill with Petrol Motor Unit. Special note: Reqires a continos clean water spply via a 12 mm flexible hose (not spplied). EL Compact Core Drill Core Barrels Sitable for se with the Universal and Compact Core Drilling Machines, this range of core barrels comprise a thin-wall tbe 450 mm long with a series of ctting segments formed from diamond abrasive set in a specially formlated hard matrix. The ctting face has been careflly designed to remove material rapidly and obtain the highest possible drilling rates. The solid back end incldes a threaded fitting to connect to the waterswivel assembly of the core drill. Size (diameter) Core barrel 100 mm EL mm EL Core Barrels 120 Tel: +44 (0) Fax: +44 (0) ele@eleint.co.k

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