I n n o v a t i o n i n B a l i n g Te c h n o l o g y

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Silas Hunt
5 years ago
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1 I n n o v a t i o n i n B a l i n g Te c h n o l o g y

W h o W e A r e : Gualchierani Baling Systems is an engineering company that specializes in the design and the construction of hydraulic baling

Our product range of baling presses is most suitable for processing synthetic and natural fibers, such as polyester, polypropylene and acrylic

weighing and dosing systems, automatic wrapping and strapping systems, bale handling systems, automatic warehousing.

To achieve superior quality we emphasize on performance, reliability and safety. For every application, we provide a suitable control system.

Our dynamic team guarantees a high level technical support and a correct service.

Downtime must be restricted to an absolute minimum.

2 W h o W e A r e : Gualchierani Baling Systems is an engineering company that specializes in the design and the construction of hydraulic baling presses and accessories. Our biggest target sector is the textile industry. Our product range of baling presses is most suitable for processing synthetic and natural fibers, such as polyester, polypropylene and acrylic staple fiber, acrylic and acetate tow, wool, cotton, Furthermore we design all kinds of peripheral equipment: pneumatic fiber transport, fiber weighing and dosing systems, automatic wrapping and strapping systems, bale handling systems, automatic warehousing. Our goal is always to offer the best solution, which is the result of careful analysis of the customers needs and requirements. To achieve superior quality we emphasize on performance, reliability and safety. For every application, we provide a suitable control system. This goes from simple relaytechnology to PLC- and PC-controlled networks, with optional remote control. Our dynamic team guarantees a high level technical support and a correct service. P e r f o r m a n c e R e l i a b i l i t y Safety Hydraulic baling presses are an essential part of the fiber line. Downtime must be restricted to an absolute minimum. The purchase of a Gualchierani Baling press ensures years of maximum productivity and reliability. For each component, the best possible solution is sought out without compromise. A reliable hydraulic press possesses a number of very important elements, starting with a machined solid frame, high quality hydraulic cylinders and power pack and a flexible electrical command unit. Throughout our entire product range, the same continuously improved components and techniques are used. HMI panel

3 Staple Fiber Presses 4 Automatic Wrapping & Strapping Tow Baling Presses Tow Plaiting Equipment Bumps Presses Baling Presses for Bumps / Tops Dye House Machinery Peripherals Contact Content 3

Model GSA-M Force from 150 to 600 tons Production up to 40 bales/ hour 4 S

baling press, which combines new elements with others that have been

The new design is an innovative solution that includes all characteristics

The main features of this automatic baling press are: - Installation

and overall floor load are highly reduced - Less maintenance due to simple

changes) - Shorter stroke of the pressing cylinder compared to the

- Reduced installed power (compared to the traditional presses).

4 Model GSA-M Force from 150 to 600 tons Production up to 40 bales/ hour 4 S t a p l e F i b e r P r e s s e s A completely new design of automatic baling press, which combines new elements with others that have been successfully produced for many years. The new design is an innovative solution that includes all characteristics required for a machine destined to operate in fiber production plants. The main features of this automatic baling press are: - Installation completely above ground (for the machine with manual wrapping) - Height and overall floor load are highly reduced - Less maintenance due to simple machine operation - Easily accessible for cleaning (in between batch changes) - Shorter stroke of the pressing cylinder compared to the traditional swivel box presses. - Reduced installed power (compared to the traditional presses). - Reduced erection and start-up time. Pre-pressing Unit Feeding System (rotary condensor / static condensor / cutter) Dosing System / Buffer Hopper Weighing Hopper Loader Main Pressing Unit

5 Model GSA-AS4 A u t o m a t i c W r a p p i n g o n 4 S i d e s & S t r a p p i n g 5 Model GSA-AS6 F u l l y A u t o m a t i c W r a p p i n g & S t r a p p i n g

6 To w B a l i n g P r e s s e s The tow baling presses are designed to make

000 kg (in one single tow, without knot), for either normal crimped tow or

Model FTCW Force from 100 to 500 tons Production up to 15 bales/ hour Tow

6 6 To w B a l i n g P r e s s e s The tow baling presses are designed to make bales up to kg (in one single tow, without knot), for either normal crimped tow or compact tow. Model FTCW Force from 100 to 500 tons Production up to 15 bales/ hour Tow Baling Press FTCW 500 Transfer Tow Containers Top & Bottom Sheet Applicator Automatic Strapping System with 2 Strapping Heads Label Applicator Automatic Wrapping of the 4 Sides Bale Evacuation and Weighing System

7 To w P l a i t i n g E q u i p m e n t 7 Plaiter with Pre-press Optional System for Weighing the Tow during Plaiting Cylinder for Lifting Container Bottom Chain Conveyor for Container Transfer Shuttle for Container Transfer

Model PVSI integrated with gill Model PVSA

e s The bumps press is especially designed

transfer of the trucks to the baling press.

8 Model PVSI integrated with gill Model PVSA can loading by shuttle 8 B u m p s P r e s s e s The bumps press is especially designed to press the sliver loaded inside a can. (Can diameter: 400, 600, 800 mm). After pressing, the bumps are strapped with rope or PET-straps. Further automation is possible, such as an automatic palletizer system to load the bumps in special trucks, an automatic transfer of the trucks to the baling press. Bumps presses are available in different types, depending on manual or automatic loading and strapping.

9 Model FTC Force from 100 to 600 tons Production up to 15 bales/ hour Hydraulic Baling Press FTC 300 B a l i n g P r e s s e s f o r B u m p s / To p s 9 Bale Evacuation System Shuttle for Container Transfer Hydraulic Power Pack Electric Control Panel

10 Cake Extractor MC-EPC Model PRC with container and lid Model PRP with plates 10 D y e H o u s e M a c h i n e r y The fiber can be loaded in a container with lid or a plate with chain. We can also supply the equipment to remove the fiber from the container. Cake Presses PRP

11 Pneumatic Fiber Transport Rotating Drum Condensor Fiber Weighing and Dosing System P e r i p h e r a l s 11 Palletizers Automatic Bale Warehousing

12 Company address Gualchierani Baling Systems nv Krommebeekstraat 14 B-8930 Menen Belgium Tel. +32 (0) Fax +32 (0) for more information, visit our website

BALE BREAKER AND OPENERS

BALE BREAKER AND OPENERS 13 Automatic Bale Plucker is used to mechanically strip fibres from pressed bales and automatically drop the fibre on to the feed table of the opening machinery at the beginning