SECAP Conveyor TC72 / Dryer TD72

Size: px

Start display at page:

Download "SECAP Conveyor TC72 / Dryer TD72"

Jasmine Harmon
5 years ago
Views:

1 SECAP Conveyor TC72 / Dryer TD72 4/08 Assembly, Operation & Parts Manual Second Edition

2 TABLE OF CONTENTS SPECIFICATIONS UNPACKING ASSEMBLY 2 SETUP & OPERATION ELECTRICAL SCHEMATIC 8 CONVEYOR PARTS 9 OPTIONAL 2K DRYER PARTS 3

3 SPECIFICATIONS POWER MAIN FUSE SECONDARY FUSE 05/20 VAC 50/0 HZ 5 AMP 3 AMP POWER CONSUMPTION MAX SPEED NO LOAD.99 AMP MAX SPEED NO LOAD W/ ONE FAN MAX SPEED NO LOAD W/ BOTH FANS MAX SPEED NO LOAD W/ BOTH FANS AND DRYER BELT SPEED FAN C.F.M. HEIGHT.9 AMP.39 AMP 2.0 AMP VARIABLE 30 TO 350 FT PER MINUTE 70 C.F.M. EACH ADJUSTABLE 28 TO 35 FLOOR TO TRANSPORT BELT LENGTH 89 WIDTH 4 DROP TRAY WEIGHT ADJUSTABLE 5.2, 7.2, 9.2 &.2 TRANSPORT BELT TO STACKING SURFACE 7 LBS (INCLUDES ACCESSORIES) UNPACKING INSPECT FOR SHIPPING DAMAGE, MISSING PARTS AND PROPER OPERATION. REPORT SHIPPING DAMAGE TO THE CARRIER IMMEDIATELY. SAVE THE SHIPPING CARTONS AND MATERIALS IN CASE THEY ARE NEEDED TO FILE A SHIPPING CLAIM OR FOR FUTURE SHIPPING USE.. Check the outside of the carton for visible damage. Make note of any damage on the carriers receiving report. 2. Open the carton. 3. Carefully remove the carton contents and inspect the unit for paint and structural damage. 4. Carefully check for missing parts. If damage or missing parts are noted, contact your Sales Representative immediately. Save cartons and packing materials. They may be required to substantiate a damage claim or to return a damaged unit.

ASSEMBLY. Install 2 swivel casters on each of the leg assemblies (Fig & Fig 2 item A).

To pre-adjust leg assemblies to proper length, measure the distance from the fl oor, to the

Loosen the black hand wheels (Not Shown) (fi gure and 2 item B) and adjust leg assembly

just obtained. Tighten hex nuts. Repeat procedure for other leg assembly 3.

knock down post (fi gure item D) in the down position, as shown below, use thumb screw and

Post in down position Thumb screw Securring plate 4.

4 ASSEMBLY. Install 2 swivel casters on each of the leg assemblies (Fig & Fig 2 item A). Secure casters with hex nuts. 2. To pre-adjust leg assemblies to proper length, measure the distance from the fl oor, to the exit surface of the delivery device (i.e. printer). Loosen the black hand wheels (Not Shown) (fi gure and 2 item B) and adjust leg assembly until overall length, including casters, is about 7 inches less then the measurement you just obtained. Tighten hex nuts. Repeat procedure for other leg assembly 3. Knock down bracket assembly (fi gure item C) - for install, temporarily install the envelope knock down post (fi gure item D) in the down position, as shown below, use thumb screw and securing plate to attach the post to the bracket. Post in down position Thumb screw Securring plate 4. Install envelope knockdown assembly onto one of the leg assemblies (Fig item C) using 2 each Phillips head machine screws provided in accessory bag. C A D B Fig 5. Install L bracket onto the 2nd leg assembly (Fig 2 item C) using 2 each Phillips head machine screws provided in accessory bag. C A B Fig 2 2

(end with fans) of conveyor using 4 Socket head Allen screws.

Assembly Tip: If you have trouble aligning the screw holes in the leg assemblies with the conveyor holes; loosen the 0

5 Important! Please be sure the leg assemblies are completely assembled, as described in steps through 5, before proceeding to the next step.. With conveyor laying upside down; install leg assembly, with envelope knock down bracket (Fig ), onto infeed end (end with fans) of conveyor using 4 Socket head Allen screws. Be careful not to bend rail tabs, pictured below, when maneuvering the conveyor while it is upside down. Assembly Tip: If you have trouble aligning the screw holes in the leg assemblies with the conveyor holes; loosen the 0 Phillips head screws that secure the bottom plate, shown below, to allow the conveyor side frames to fl ex. When fi nished securing leg assemblies to conveyor, be sure to re-tighten these 0 Phillips head screws. Be careful not to bend rail tabs To help align holes, when attaching leg assemblies, loosen screws that secure bottom plate. Conveyor shown upside down with legs attached Infeed (with fans) A Fig 3 3

7. With conveyor laying upside down; install leg assembly, with L bracket (Pg 2, Fig 2), onto exit end of conveyor using 4 Socket head Allen screws and lock washers, provided.

E F C D B A Fig 4 8. With the legs securley fastened, carefully turn conveyor upright. CAUTION! Two (2) people are required for lifting and turning conveyor. 9.

6 7. With conveyor laying upside down; install leg assembly, with L bracket (Pg 2, Fig 2), onto exit end of conveyor using 4 Socket head Allen screws and lock washers, provided. Note: Conveyor can be purchased setup to run Left to Right or Right to Left Make sure the legs are installed on the appropriate ends of the conveyor. A Left to Right conveyor is pictured below. E F C D B A Fig 4 8. With the legs securley fastened, carefully turn conveyor upright. CAUTION! Two (2) people are required for lifting and turning conveyor. 9. Loosen envelope knock down post just enough to allow it to be pivoted and properly positioned, as shown below. Don t loosen the thumb screw too far or the securing plate will fall off the end of the screw. Tighten the thumb screw to secure the post. Post lowered for assembly Post in proper position 0. Install adjustable height drop tray (fi gure 4 item B) into slots in leg assembly (fi gure 4 item A).. Install envelope stop plate (fi gure 4 item C) onto drop tray using 2 hand wheel nuts provided. 2. Place envelope defl ector (fi gure 4 item D), magnetically mounted, onto wall of leg assembly. The envelope defl ector helps prevent material from fl ipping over as it drops into the drop tray. It is not needed in all cases. 3. Place envelope side guides (fi gure 4 item F), magnetically mounted, onto drop tray. 4

A Fig 5 4. Install exit wheel assembly (Fig 5 item A) between rails of conveyor; align with mounting holes and secure in place with 2 grey phillips head screws provided.

Install threaded end of envelope knock down rod (Fig item B) into hole of envelope knock down post (Fig item C).

7 A Fig 5 4. Install exit wheel assembly (Fig 5 item A) between rails of conveyor; align with mounting holes and secure in place with 2 grey phillips head screws provided. The wheels can be repositioned anywhere along the rod to meet your specifi c needs. A B C Fig 5. Install threaded end of envelope knock down rod (Fig item B) into hole of envelope knock down post (Fig item C). Install grey Phillips head screw through post and into threaded rod. Install envelope knock down guide (Fig item A) onto rod, as shown above, and secure using thumb screw. Warning! Be sure the bottom of the envelope knock down guide does not rub against the belt or damage to the belt may result. 5

. Mounting Optional 2K Dryer r (shown below) - Slide mounting rods through holes in dryer.

dryer box). Connect the dryer s power cord to the outlet on back of the conveyor. CAUTION! Do NOT connect dryer to a separate power source or dryer damage may result.

2. The top of the front guide rail (Fig 7 item A), should be positioned about inch below the exit surface of the delivery device (i.e. printer).

8 . Mounting Optional 2K Dryer r (shown below) - Slide mounting rods through holes in dryer. Place dryer and rods between rails of conveyor, align with mounting holes and secure in place with the 4 grey phillips head screws supplied (mounting rods, screws and electric components supplied in dryer box). Connect the dryer s power cord to the outlet on back of the conveyor. CAUTION! Do NOT connect dryer to a separate power source or dryer damage may result. Connect dryer power cord to outlet on conveyor, as shown below. Optional 2K Dryer Mounting Rods SETUP & OPERATION. Place completed conveyor assembly behind delivery device (i.e. printer) with fans centered on exit end of delivery device. 2. The top of the front guide rail (Fig 7 item A), should be positioned about inch below the exit surface of the delivery device (i.e. printer). If height adjustment is necessary, have another person support the weight of the conveyor while you carefully a). Loosen the black hand wheels (Not Shown) (Fig and 2 item B) and adjust the height of the conveyor leg assemblies. Tighten the Hex nuts to secure the conveyor at the desired height. CAUTION! Be careful when performing this procedure. The conveyor is heavy and can cause injury if not properly supported. A Fig 7

3. Connect conveyor power cord to an earth grounded, 05/20 VAC, 50

The setup of the conveyor; which includes drop tray height, stop plate position, envelope knock down position, belt speed, and fan combination; are in direct relation to type, size and speed of media

Start (power on) conveyor; send a few test pieces of media through delivery device; set conveyor belt speed to obtain desired gap between pieces of media.

9 3. Connect conveyor power cord to an earth grounded, 05/20 VAC, 50/0 Hz electrical source. 4. Set up delivery device (i.e. printer) for desired media. 5. The setup of the conveyor; which includes drop tray height, stop plate position, envelope knock down position, belt speed, and fan combination; are in direct relation to type, size and speed of media being delivered to the conveyor. Send a test piece of media through delivery device (i.e. printer) to adjust proper distance of envelope knock down guide away from exit end of delivery device. Start (power on) conveyor; send a few test pieces of media through delivery device; set conveyor belt speed to obtain desired gap between pieces of media. Fans can be used to control media movement once it drops onto the conveyor belt. Set fan controls as desired. Note: At very low conveyor transport speed settings the transport belt may stall easily, especially when the fans and or dryer are being used. Increase the transport speed setting to prevent this condition.. To raise or lower drop tray; insert hooks on drop tray into slots in leg assembly at desired height. 7. To move envelope stop plate position; loosen 2 hand wheel nuts, and reposition stop plate to accommodate the media; then tighten hand wheel nuts. Stop plate Drop tray Hand wheel nuts 8. Position envelope side guides (Fig item F), magnetically mounted, at desired location. 9. Send several test pieces of media through delivery device and conveyor to insure correct set up. Make adjustments if necessary. 0. The conveyor is now set for operation. 7

10 ELECTRICAL SCHEMATIC FUSE 5 AMP

CONVEYOR PARTS 4 5 3 2 7 8 9 0 2 3 4 5 2 ITEM PART #

PLASTIC 2 2 35-04 TIMING BELT LO50 3 35-03 TIMING PULLEY 9T 4

AMP INRUSH 7 3-0034 ALTERNATE ACTION SWITCH 2 8 39-003

CFM 2 30-079 WIRING HARNESS 2 37-000 SHOCK-SAFE FUSE HOLDER 2 3

11 CONVEYOR PARTS ITEM PART # DESCRIPTION QTY ROLLER ASSY. PLASTIC TIMING BELT LO TIMING PULLEY 9T / HP MOTOR SPEED CONTROL RELAY HP 55 AMP INRUSH ALTERNATE ACTION SWITCH POTENTIOMETER ROCKER SWITCH DPST FAN 5 VAC 70 CFM WIRING HARNESS SHOCK-SAFE FUSE HOLDER AMP FUSE IEC-320 POWER OUTLET RECPT. RECESSED POWER AMP SLOW-BLOW FUSE 9

5 2 3 4 3 2 9 0 2 4 7 8 7 8 5 ITEM PART # DESCRIPTION QTY.

WHEEL ARM 2 4 320-00 WEIGHTED STACKER WHEEL 2 5 332-039 SHAFT,

8 39-0035 TRANSPORT BELT 9 395-0902 THUMB SCREW ASSY.

BLOCK KNOCK DOWN 2 323-0028 TUBE END CAP x 3 332-037 SHAFT, KNOCK

12 ITEM PART # DESCRIPTION QTY SET SCREW NYLON PELLET STACKER WHEEL ARM WEIGHTED STACKER WHEEL SHAFT, STACKER WHEEL PPH, SCREW 0-32 PB SPL WHEEL AXLE TRANSPORT BELT THUMB SCREW ASSY PLATE KNOCK DOWN ADJ. BLOCK KNOCK DOWN TUBE END CAP x SHAFT, KNOCK DOWN POST KNOCK DOWN BRKT. KNOCK DOWN ADJ HAND SCREW ASSY ¼-20 T NUT PUSH ON CLIP 0

3 2 4 2 5 7 3 7 2 8 2 4 5 ITEM PART # DESCRIPTION QTY.

13 ITEM PART # DESCRIPTION QTY SWIVEL CASTER /-8 HEX NUT UPPER LEG LOWER LEG FLAT WASHER ½-3 HEX NUT PPH SCREW EXIT BRACKET LEG/CASTER WRENCH (NOT SHOWN)

Optional 2K Dryer 5 2b 2a 3 4 7 8 9 0 2 ITEM PART # DESCRIPTION QTY. 30-248 FRONT WALL Left to Right 2a 395-2 ENVELOPE GUIDE ASSY. RIGHT 2b 395- ENVELOPE GUIDE ASSY.

14 Optional 2K Dryer 5 2b 2a ITEM PART # DESCRIPTION QTY FRONT WALL Left to Right 2a ENVELOPE GUIDE ASSY. RIGHT 2b 395- ENVELOPE GUIDE ASSY. LEFT ENVELOPE STOP INLAY, CONTROL PANEL PPH, SCREW 0-32 PB SPL CATCH TRAY BOTTOM PAN PPH, SCREW DECK Left to Right OUTFEED DEFLECTOR ASSY HAND NUT ASSY LOCK PLATE 2 2

OPTIONAL 2K DRYER PARTS 3 7 7 5 3 2 4 9 8 0 4 2 ITEM PART DESCRIPTION QTY.

15 OPTIONAL 2K DRYER PARTS ITEM PART DESCRIPTION QTY HEATER GRILL GRILL BRACKET, HTR END PANEL HEATER NOMEX 3 DRYER DRYER MOUNTING SHAFTS PPH, SCREW 0-32 PB SPL (Mounting Screw) END PANEL 2K DRYER CENTER PLATE, 2K DRYER N/P X /2 FLAT HD UNDERCUT SCREW 0-32 X 3/8 BUTTON HD CAP 8 3

4 5 3 5 4 3 2 2 7 9 8 7 2 2 0 ITEM PART DESCRIPTION

30-2252 DRYER COVER 4 395-083 THERMAL PROTECTOR ASSY

HARNESS 2 7 39-005 RELAY HP 55A INRUSH 2 8 3-000

5 AMP SLO BLO FUSE 39-0099 INLET RECEPTACLE 2 33-0004

16 ITEM PART DESCRIPTION QTY DRYER REFLECTOR FAN GUARD DRYER COVER THERMAL PROTECTOR ASSY QUARTZ HEATER ASSY WIRING HARNESS RELAY HP 55A INRUSH POWER SWITCH FUSE DRAWER INLET REC AMP SLO BLO FUSE INLET RECEPTACLE COOLING FAN 0 VAC SCREW 0-32 X 3/8 BUTTON HD CAP 8 4

TB-390 Conveyor Stacker

TB-390 Conveyor Stacker OPERATIONS MANUAL Revised: 7-30-14 RENA Systems Inc. would like to Thank You for investing in our quality built products. Please record the following information for future reference: