VENTURI AIR SPRAYERS. Parts Manual For Models P50N1-400-G15 & P50S1-400-G Gallon Capacity. Form: P50N1_P50S1-G15Book.indd
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1 VENTURI AIR SPRAYERS Parts Manual For Models P50N1-400-G15 & P50S1-400-G Gallon Capacity Form: P50N1_P50S1-G15Book.indd June 2013
2 TABLE OF CONTENTS SECTION DESCRIPTION... PAGE 1 Introduction Purchaser s Responsibility Serial Number Information Replacement Parts Frame Assembly Tank & Fittings Hand Cleaner Tank Tank & Fittings Hand Cleaning Tank & Fittings Fan Assembly Fan Support & Belt Tensioner Fan Support Breakdown Tension Roller Lubrication Tubes Clutch & Pulley Fan Support Housing Liquid Flow Path (Manual Valve) A Liquid Flow Path (Electro Valve) Pressure Regulator & 3 Way Valve Inline Filters Pump Assembly Control Switch Liquid Valves A Liquid Valves - Electro Drive Assembly Driveshaft Assembly Limited Warranty...35
3 1 INTRODUCTION This manual contains parts diagrams and replacement parts lists. Do not modify the equipment in any way. Unauthorized modification may impair the function and/or safety and could affect the life of the equipment. It is the responsibility of the owner to make sure the machine is maintained properly, and that all parts are in working order. Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement parts MUST be used to restore your equipment to original specifications. The manufacturer will not be responsible for injuries or damages caused by use of unapproved parts and/or accessories. The manufacturer reserves the right to make improvements to the machinery and parts at any time and at their discretion. OPERATOR ORIENTATION - The directions left, right, front and rear, are as seen from the driver's seat and facing in the direction of travel. 1.1 PURCHASER S RESPONSIBILITY It is the responsibility of the purchaser and/or operator to... Inspect the equipment and replace or repair any parts that are damaged or worn which under continued operation would cause damage, wear to other parts, or cause a safety hazard. Return the equipment or parts to the authorized dealer, from where it was purchased, for service or replacement of defective parts that are covered by warranty. (The factory may inspect equipment or parts before warranty claims are honored.) Payment of all costs incurred by the dealer for traveling to or transporting the equipment for warranty inspection and or claims. 1.2 MODEL / SERIAL NUMBER NAME: PURCHASED FROM: DATE OF PURCHASE: MODEL NUMBER: P50N1-400-G15 SERIAL NUMBER:
4 2 REPLACEMENT PARTS 2.1 FRAME ASSEMBLY 2
5 2.1 FRAME ASSEMBLY Plate For Rod M RP Washer D TE T Screw TE M8 x Tie Rod 5 3 RD Tab Washer D D F Nut M22 x Fixing Tank Plate 8 2 TE Screw TE M8 x D G Nut M DI F Castle Nut (6 slots) M Pin Power -Lift Save Pulley Plate 13 6 TE T Screw TE M8 x RP Washer D.8 x TE T Screw TE 8 x Fixing Cover 17 3 TCC Cross Slotted Screw M6 x Bumper RP Washer D Pin 21 1 CP I Pin D.6 Lg Split Pin D Cap Stop Chain Bush Bush 27 2 CP Split Pin D.4 L= TE T Screw TE M8 x Disengaged Protection Disc Protection Plate 31 4 TE T Screw TE 10 x D G Nut M Plate SX Bracket Pin Belt Stretcher Pump CD DA.010.0BG Self Locking Nut M MT Washer D RP Washer D DA.012.0AG Nut M Washer D.12 x CD32 Pump Spring Lever M12 For Belt Stretcher 43 1 TE T Bolt TE M12 x Swivelling Device Bracket 45 4 TE T Screw TE M10 x D G M10 6S Big Lead Nut Tank Block Tank Left Support Tank Right Support 3
6 2.2 TANK & FITTINGS 4
7 2.2 TANK & FITTINGS Three Way Regulation Valve M/F 1" F / 1" 1/4M Reduction 3 2 OR O-Ring D x " 1/4 Fly Nut 5 2 F I Stainless Steel Cup 6 1 FC Hose Clamp Hosetail 8 2 OR O-Ring D x " Fly Nut 10 2 OR x 2.62 O-Ring Gasket Complete Short Piston Valve Hose D.19 L=1800 (Per Foot) 13 3 FC Hose Clamp Gasket D.26 x 40 SP x 23 x 3 Flat Gasket " Vortix Damper Drive Threaded Lid D.255 With Rope Mixing Pipes From Regulation Valve Hose D.30 L=440 (Per Foot) Pneumatic Agitator Basket Filter D.302 x /4" Female T Threaded Union /4" Fly Nut Hosetail D Gasket D.30 x TF Packing 27 1 OR O-Ring Gasket 40 x OR O-Ring D x Male Connector RH30 1" 1/4 GAS " 1/4M - 1"M Reducer Nipple Straight Hose R.H. D Mixing Hose From Pump 33 1 OR x x 2.62 O-Ring Gasket 34 1 OR x 2.62 O-Ring Gasket Straight Union 3/4" R.H Hose D.19 L=600 (Per Foot) Nut 1' Basket Filter D OR x 3.53 O-Ring Gasket 5
8 2.3 HAND CLEANING TANK & COVERS 6
9 2.3 HAND CLEANING TANK & COVERS LAV.04.P15 Kit Hand Cleaner Tank Threaded Ring D Hinged Tank Lid L Gasket A Threaded Ring Gasket D TAS I Self Threaded Screw 4.2 x B Base Ring A Gripping Plate C Arm D Pin E Shaped Gasket 6 1 OR x 3.5 O-Ring Gasket 7
10 2.4 TANK FITTINGS Nipple 3/4" Gasket D.26 x 40 Sp Nipple 1" 1/4 + 1" 1/4 GAS Gasket Nut 1" 1/4 GAS Lock Ring 1/2" Hosetail Male Threaded 1/2" 8 2 OR x 3.53 O-Ring Gasket 9 2 FC Hose Clamp Red Floating Ball D Hosetail D M. 1/2" Nut 3/4" Hose D.12 x 16 L=850 (Per Foot) Complete Vortix Damper 15 1 OR O-Ring D x RP Washer D.6 x TE T Screw TE M6 x 20 8
11 2.5 HAND CLEANING TANK & FITTINGS K.LAV.04.P Hand Washing Tank Complete 2 6 TA I Self Threaded D.3.9 x Special Washer D.25.5/ Lock Ring 1/2" Gasket D.19.2/11.5 x Plane Gasket D.20/30 x Mini Valve G 1/2" F Hosetail Male Threaded 1/2" 9 2 FC Hose Clamp Brass Fly Nut 1/2" Hose D.13 L=100 (Per Foot) Hand Washing Tank Lt Threaded Ring D A Threaded Ring Gasket D RV Rivet D.4 x 20 9
12 2.6 FAN ASSEMBLY Fan 50 Cover Fan Housing Z D.535 Clamp 4 8 RP Washer D.10 x 30 mm 5 4 RP Washer D.10 x D G Nut M Back Cover Bracket Fan RP Washer D TE T Bolt M10 x DOT M10 Brass Nut Fan Net Protection 13 4 RP Washer D.6 x TE T Screw TE M6 x 16 10
13 2.7 FAN SUPPORT & BELT TENSIONER Normal FanSupport With Shaft Automatic Belt Stretcher Super Fan Support With Shaft Automatic Belt Stretcher 11
14 2.8 FAN SUPPORT BREAKDOWN 12
15 2.8 FAN SUPPORT BREAKDOWN Normal Nude Fan Support Shaft With Pulley D BASL Viton Lip Seals - IEL ( ) 4 1 K Roller Bearing Spacer 6 1 K Roller Bearing spacer 8 1 I Internal D.80 Circlip 9 1 L Feather Key 10 x 8 x Spacer Male/Female 90 Elbow Dust Cover Washer 14 1 DA.022.0BF Self Locking Nut M22 x Pulley For Pump D.88 x 1 3V 16 1 SE Spring Pin D.6 x RP Washer D.10 x RP Washer D.10 x TE FT Bolt TE M10 x Special Washer mm Super Nude Fan Support Shaft With Pulley D BASL Viton Lip Seals - IEL ( ) 4 1 K Roller Bearing Spacer 6 1 K Roller Bearing Spacer 8 1 I Internal D.80 Circlip 9 1 L Feather Key 10 x 8 x Spacer Male/Female 90 Elbow Dust Cover Washer 14 1 DA.022.0BF Self Locking Nut M22 x Pulley For Pump D.82.5 x 1 3V 16 1 SE Spring Pin D.6 x RP Washer D.10 x RP Washer D.10 x TE FT Bolt TE M10 x Special Washer mm3 13
16 2.9 TENSION ROLLER Idler Support 2 1 E External D.100 Circlip 3 1 MB Tooth Lock Washer Pin Register Nut Clip Pivot 8 1 KM Nut KM5 9 1 E External D.25 Circlip 10 2 I Internal D.52 Circlip Spacer Roller Anti-Dust Cover 14 2 K RS Roller Bearing RS Belt Stretcher Fork Special Washer D Spring 18 1 RP Washer D Special Screw 20 1 D G M12 Nut 14
17 2.10 LUBRICATION TUBES Drain Pipe 3/8" Oil Exhaust Plug Plug G1/4" Straight Hose D.11 1/4" With Bleed Nylon Assembly Clamp Hose D.8 x 13 L=250 (Per Foot) 7 1 FC Hose Clamp Straight Hose D.11 G 1/4" For Breather Filling Plug With Dipstick Filling Pipe L=451 15
18 2.11 CLUTCH & PULLEY Gasket Body Rotor 4 1 ID Grease Nipple 5 1 D0.480.J50 Pulley Dia. 480 J Pin C Clutch 8 4 TE F Bolt M12 x D F Nut M12 PG 5587F Spring 16
19 2.12 FAN SUPPORT HOUSING Lower Support Lower Shaft Spacing Bar 3 1 K RS Bearing Lower Shaft 5 1 K RS Bearing 6 2 I Spacing Bar Special Washer For Lower Support 8 1 TE FT Bolt TE M12 x Spacer Cover 11 4 TE Screw TE M12 x RP Washer D12 x D G M12 Nut 17
20 2.13 LIQUID FLOW PATH - MANUAL VALVE 18
21 2.13 LIQUID FLOW PATH - MANUAL VALVE Pump Three Way Valve " 1/4 M-1" M Reducer Nipple Line Filter 1" 1/4 Female 5 2 OR O-Ring D x " Fly Nut 7 2 OR x 2.62 O-Ring Gasket 8 3 OR x 1.78 O-Ring Gasket Hosetail D.30 1" GAS 10 4 F I Stainless Steel Clip 11 3 OR O-Ring D x ' 1/4 Fly Nut 13 6 OR x 3.53 O-Ring Gasket 14 4 OR O-Ring D.25.8 x Pipe 90 R.H. 25 3/4" GAS F 16 4 F I Stainless Steel Clip Valve 3/4" GAS F.F. Ball Hosetail 90 WES 8/R1/ FC Hose Clamp Pressure Gauge Ø100 INOX 0-6 Bar Brass Fly Nut 1/2" Gasket D.19.2/11.5 x Fly Nut 1/2" Straight Union R.H Curved Union With R.H. D Curved Union With R.H. D Nylon Assembly clamp Cap Stop C 2 Way Manual Control Group 30 1 RP Washer D.8 x TE T Screw TE M8 x Hosetail R.H. D.25 3/4" GAS M Packing 1" M Male Connector R.H. 30 1" GAS Female Hosetail Thread 1" T 1" M - M 1" F Gasket D.30 x TF Packing Hose D.25 L=300 (Per Foot) Hose D.8 x 13 L=1350 (Per Foot) 19
22 2.13 LIQUID FLOW PATH - MANUAL VALVE 41 2 FC Hose Clamp W FC Hose Clamp FC Hose Clamp /4" Fly Nut x 23 x 3 Flat Gasket Straight Hose R.H. D Hose D.30 L=430 (Per Foot) M/F 1" F / 1"1/4 M Reduction D.30 Hosetail Hose D.30 L=360 (Per Foot) Hose D.25 L=200 (Per Foot) Support Control Assembly Hose D.19 x 28 L=4000 (Per Foot) Hose D.16 L=4500 (Per Foot) Female Bayonet Support 20
23 2.13A LIQUID FLOW PATH - ELECTRO VALVE (Optional) 21
24 2.13A LIQUID FLOW PATH - ELECTRO VALVE (Optional) Pump Three Ways Valve " 1/4 M - 1" M Reducer Nipple Line Filter 1" 1/4 Female 5 2 OR O-Ring D x " Fly Nut 7 2 OR x 2.62 O-Ring Gasket 8 3 OR x 1.78 O-Ring Gasket Hosetail D.30 1" GAS 10 4 F I Stainless Steel Clip 11 3 OR O-Ring D x " 1/4 Fly Nut 13 2 FC Hose Clamp W OR x 3.53 O-Ring Gasket 15 4 OR O-Ring D.25.8 x Pipe 90 R.H. 25 3/4" GAS F 17 4 F I Stainless Steel Clip Valve 3/4" GAS F F Ball Hosetail 90 WES 8 / R 1/ FC Hose Clamp Pressure Gauge Ø100 INOX 0-6 Bar Brass Fly Nut 1/2" Gasket D.19.2 / 11.5 x Fly Nut 1/2" Straight Union R.H Curved Union With R.H. D FC Hose Clamp FC Hose Clamp /4" Fly Nut Curved Union With R.H. D x 23 x 3 Flat Gasket Nylon Assembly Clamp Electro Valves Bracket 34 2 TE T Screw TE M10 x RP Washer D.10 x 30 mm 36 2 RP Washer D D G Nut M Cap Stop C Electro Valves Female Connection 40 1 RP Washer D.8 x TE T Screw TE m8 x Hosetail R.H. D.25 3/4" GAS M 22
25 2.13A LIQUID FLOW PATH - ELECTRO VALVE (Optional) Packing 1" M Male Connector RH 30 1" GAS Hose D.16 L=1700 (Per Foot) Hose D.16 L=1700 (Per Foot) Female Hosetail Thread 1" T 1"M - 1"M - 1"F Gasket D.30 x TF Packing Hose D.25 L=300 (Per Foot) Hose D.8 x 13 L=1350 (Per Foot) Straight Hose R.H. D Hose D.30 L=430 (Per Foot) M. / F. 1"F / 1"1/4M Reduction D.30 Hosetail Hose D.30 L=360 (Per Foot) Hose D.25 L=200 (Per Foot) Nipple 1" / 1" GAS Hose D.19 x 28 L=1700 (Per Foot) Straight Union R.H. D Hose D.8 x 13 L=200 (Per Foot) 63 1 TM Male Plug 1/4" 23
26 2.14 PRESSURE REGULATOR & 3 WAY VALVE Pressure Regulator Body For Regulator Valve 2 2 OR O-Ring Gasket x Upper Flange Spring Regulation Valve Knob Valve Pin Special O-Ring For Gate OR O-Ring Gasket x RP I INOX Washer D TE I INOX M6 x 45 Screw 11 4 TE I INOX M6 x 60 TE Screw 12 6 D GI INOX M6 6S Big Lead Nut RP I INOX Washer D.8 x TE I INOX 8 x 25 Screw 3-Way Valve OR O-Ring D x Valve Union Nut Valve End Connector 4 1 TA Self Threaded Screw M5.5 x Valve Handle Rubber Holder D Body o;f Three Way Valve 24
27 2.15 INLINE FILTERS Line Filter Body Ring Nut Filter In Line Lid Filter 4 1 OR O-Ring D x A C Cartridge w/ O-Ring 50 Mesh (Blue) 5B C Cartridge w/ O-Ring 80 Mesh (Grey) 5C C Cartridge w/ O-Ring 32 Mesh (White) 25
28 2.16 PUMP ASSEMBLY 26
29 2.16 PUMP ASSEMBLY Cap Stop Rapid Thread Cap x 46 x 3 Rubber Gasket Suction Fitting 5 1 OR O-Ring D x Housing 7 2 TM M10 x 1.5 Cap 8 17 TC Cross Slotted Screw M5 x TF Blank Cap 1/2" Rubber Gasket Delivery Fitting 12 8 DOT M6 Brass Nut DOT M10 Brass Nut CD32 Pump Impeller CS Mechanical Seal Pump Casing Special Cover For Pump RP Washer D K RS Roller Bearing CD32 Pump Shaft Bush Special Washer 3 mm 23 1 RP Washer D.10 x 30 mm 24 1 I Internal D.47 Circlip 25 2 L x 5 x 10 Tang DOT M5 Brass Nut (5587) INOX Special Washer 28 1 RP I Washer D.10 INOX 29 1 OR x x 2.62 O-Ring Gasket 30 1 D G M10 6S Big Lead Nut Pulley For Pump D.82.5 x 1 3 V 32 1 OR.C OR Cord D.2 L= RP Washer D TE T Screw TE M6 x D G M8 6S Big Lead Nut RP Washer D.8 x RP Washer D.6 x Special Washer 2 mm 27
30 2.17 CONTROL SWITCH (Optional) Switch 2V 2P On-Off 10A Switch Cap D RP Washer D.6 x DA.006.0AG Self Locking Nut - High M V Power Jack 7 1 TE T Screw TE M6 x Ah Fuse Moving Fixing Bracket Fixing Knob Bracket Female Bayonet Support 28
31 2.18 LIQUID VALVES 29
32 2.18 LIQUID VALVES - MANUAL C Valve Body INOX Manual Valve Pivot Fork Manual Switch Valve Flange Closing Reserve Spring Reserve Spring 8 2 AR I Rings of Stop Expel Them D Lower Valve Superior Valves Washer 7.2 x 12 INOX O-Ring 13 4 TCE Screw M6 x DA.006.0AG Self Locking Nut - High M SE Spring Pin D.3 L= Lever For Manual Switch Simple Valve Group 2 3 OR O-Ring Gasket x Hosetail D OR x 2.62 O-Ring Gasket Valve Flange Connect Flange 1 "GAS" 7 8 RP Washer D TE Screw TE M8 x DA.008.0AG Self Locking Nut M8 30
33 2.18A LIQUID VALVES - ELECTRO (Optional) 31
34 2.18A LIQUID VALVES - ELECTRO (Optional) C Valve Body Gasket Pin Stop Ring Washer 7.2 x 12 INOX Lower Valve O-Ring Superior Valves Spring Fork Solenoid Valve 12 1 OR D x 1.78 O-Ring Valve Flange 2 8 RP Washer D DA.008.0AG Self Locking Nut M8 4 3 OR O-Ring Gasket x Solenoid Valve Connector 7 4 TE Screw TE M8 x OR x 2.62 O-Ring Gasket Hosetail D.16 32
35 2.19 DRIVE ASSEMBLY 1 4 RP Washer D12 x D G M12 Nut 3 1 TE T Screw TE M10 x G. M10 x 1 Fitting Greaser Extension M10 x 1 L= Accessori 7 1 ID Grease Nipple 8 1 C V V-Belt 9 1 C0.690.J50 Poly V-Belt 10 4 RP Washer D TE T Bolt TE M12 x 40 LOWER TUBING Lower Bend D Pipe Clamp D Bracket 4 2 TE T Screw TE M10 x RP Washer D.10 x 30 mm 6 2 D G Nut M10 33
36 2.20 DRIVESHAFT COMPLETE #AB6105 REF. PART NO. DESCRIPTION 1 A Quick Release Yoke 1 3/8" x 6 Spline 2 A622 Cross Bearing (2 Required) 3 A6254 Outer Tube Yoke 4 A544 Outer Drive Tube 5 A454 Inner Drive Tube 6 A1065 Poll Pin (2 Required) 7 A6245 Inner Tube Yoke 8 AB121 Quick Release Button 9 AS30090 Safety Guard Complete With Bearing 10 AS301 Release Lever Kit 11 ASB3 Bearing Kit 34
37 3 LIMITED WARRANTY GEARMORE, INC., warrants each new Gearmore product to be free from defects in material and workmanship for a period of twelve (12) months from date of purchase to the original purchaser. This warranty shall not apply to implements or parts that have been subject to misuse, negligence, accident, or that have been altered in any way. Our obligation shall be limited to repairing or replacement of any part, provided that such part is returned within thirty (30) days from date of failure to Gearmore through the dealer from whom the purchase was made, transportation charges prepaid. This warranty shall not be interpreted to render us liable for injury or damages of any kind or nature, direct, consequential or contingent, to person or property. This warranty does not extend to loss of crops, loss because of delay in harvesting or any other expenses, for any other reasons. Gearmore in no way warranties engines, tires, or other trade accessories, since these items are warranted separately by these respective manufacturers. Gearmore reserves the right to make improvements in design or changes in specifi cation at any time, without incurring any obligations to owners or units previously sold. Please be advised that all warranty work done by your dealer must be approved by Gearmore before work begins. Always refer to and heed machine operating warning decals on machine. GEARMORE, INC Benson Ave. Chino, CA To validate the warranty on this product, please log-in to our website - You will fi nd "warranty registration" listed at the top of our homepage. 35
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