Water Fuel + Air for combustion Blowdown
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3 Water 1. Going through a water treatment system 2. Condensate is re-used & will be mixed with fresh water in deaerator 3. Mixture of this water is sent to a heat exchanger inside the boiler chimney (Economizer) 4. Add chemical to prevent scale, rust & foaming inside the boiler 5. Warm water is pumped into the boiler Fuel + Air for combustion 1. Air will be pre-heated in a heat exchanger inside the boiler chimney( Air preheater) 2. Fuel + warm air is injected into the boiler burner to produce heat inside the boiler Blowdown 1. To prevent the corrosion inside the boiler because mineral s multiplication inside the boiler Boiler water has to be blowdown out of the boiler regularly
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7 Superheat Steam
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9 Armstrong steam trap Yoshitake steam trap Gate/ball valve Y-strainer Sight glass Typical steam trap installation 1. 1 st shutoff valve (could be gate valve or ball valve) 2. 2 nd shutoff valve (could be gate valve or ball valve 3. Y-strainer 4. Sight glass (if the condensate is returned to boiler)
10 Everlasting boiler blowdown valve Quick opening Manual blowdown valve
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12 Armstrong blowdown tank Backpressure regulating valve (Armstrong GPR200R) for controlling a low pressure condition inside the boiler blowdown flash steam recovery) Yoshitake safety relief valve for controlling the excessive pressure inside the blowdown tank Armstrong steam trap Yoshitake steam trap
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16 Yoshitake drain separator Armstrong drain separator Yoshitake steam trap Armstrong steam trap Yoshitake Y- strainer SF Y-strainer Yoshitake sight glass Typical separator installation
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21 Armstrong steam trap Yoshitake steam trap Yoshitake Y- strainer SF Y-strainer Yoshitake sight glass Douglas sight glass Gate/ball valve Check valve Drip Leg Globe valve Steam Trap Globe valve The correct draining condensate from the main steam pipe
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25 Always use Eccentric reducer to prevent condensate pooling
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28 Expansion joint: Yoshitake US Bellows How do I change a steam expansion joint? The expansion joint can be replaced by an expansion joint of a similar design in the cold condition (when the plant is shut down). Shipping brackets should be placed on the expansion joint before un-flanging or cutting the expansion joint from the system.
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30 Armstrong steam trap Yoshitake steam trap Armstrong thermostatic air vent Globe valve
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34 Yoshitake PRV Armstrong PRV Yoshitake safety relief valve Yoshitake drain separator Armstrong drain separator Armstrong steam trap Yoshitake steam trap Yoshitake Y- strainer SF Y-strainer Yoshitake sight glass Douglas sight glass Globe valve
35 Armstrong control valve Yoshitake safety relief valve Yoshitake drain separator Armstrong drain separator Arsmtrong steam trap Yoshitake steam trap Yoshitake Y- strainer SF Y-strainer Yoshitake sight glass Douglas sight glass Globe valve
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39 Armstrong India Pressure reducing station package with GP2000
40 Armstrong India Pressure reducing station package with Control valve
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42 Armstrong steam trap Yoshitake steam trap Yoshitake Y- strainer SF Y-strainer Yoshitake sight glass Gate/ball valve Yoshitake sight glass
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44 Armstrong steam trap Yoshitake steam trap Armstrong thermostatic air vent Yoshitake Y- strainer SF Y-strainer Yoshitake sight glass Gate/ball valve
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46 Yoshitake temperature regulator Armstrong temperature regulator Armstrong steam trap Yoshitake steam trap Yoshitake Y- strainer SF Y-strainer Yoshitake sight glass Gate/ball valve
47 Armstrong control valve Armstrong drain separator Yopshitake drain separator Armstrong steam trap Yoshitake steam trap Yoshitake Y- strainer SF Y-strainer Yoshitake sight glass Gate/ball valve
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49 Yoshitake PRV Armstrong PRV Armstrong steam trap Yoshitake steam trap Yoshitake safety relief valve Yoshitake Y- strainer SF Y-strainer Yoshitake sight glass Gate/ball valve
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51 Armstrong steam manifold Armstrong condensate collection manifold TVS4000 trap station Armstrong steam trap w/ universal connector
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54 Yoshitake PRV Armstrong PRV Armstrong steam trap Yoshitake steam trap Yoshitake safety relief valve Yoshitake Y- strainer SF Y-strainer Yoshitake sight glass Gate/ball valve
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56 Yoshitake temperature regulator Armstrong temperature regulator Armstrong steam trap Yoshitake steam trap Yoshitake Y- strainer SF Y-strainer Yoshitake sight glass Gate/ball valve Globe valve at the bypass pipe
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60 Armstrong flash tank Backpressure regulating valve (Armstrong GPR200R) for controlling a low pressure condition inside the flash steam recovery) Yoshitake safety relief valve for controlling the excessive pressure inside the blowdown tank Armstrong steam trap Yoshitake steam trap
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62 Armstrong mechanical condensate pump Armstrong electric pump Armstrong combination steam trap & condensate pump Yoshitake mechanical condensate pump Yoshitake combination steam trap & condensate pump
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64 Armstrong electric condensate pump Armstrong mechanical condensate pump Armstrong mechanical condensate pump Armstrong mechanical condensate pump + steam trap for closed system Armstrong combination mechanical condensate pump + steam trap for closed system Yoshitake condensate pump
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