SHREDDING & SCREENING

Size: px

Start display at page:

Download "SHREDDING & SCREENING"

Amberlynn Thomas
5 years ago
Views:

1 MACHINES & PLANTS FOR WASTE RECYCLING SOLUTIONS SHREDDING & SCREENING

Innovation, R&D, passionate and skilled team along with the customer satisfaction have always been the success of Promeco and they still are the peculiarities of our Company.

wide range of turn-key plants, among which: briquetting and pelletizing plants shredding plants plants for RDF production plants for the production of second raw material and finished products

processing plants for peat substitute production from green waste and biomass fiber plants for the pretreatment of the organic matter of MSW for anaerobic digestion Promeco is able to develop

Promeco plants are composed for 80% by machinery at 100% designed, constructed and assembled by the same Promeco which is still the customer after-sale referent thanks to its well-stocked storage.

2 COMPANY PROFILE Founded in 1996, Promeco SpA is an Italian Company based in Como that manufactures, on proprietary technology, plants and equipment for waste recycling and recovery with energy production, material recovery or production of finished goods. Innovation, R&D, passionate and skilled team along with the customer satisfaction have always been the success of Promeco and they still are the peculiarities of our Company. Besides the historical Promeco-patented equipment, like single and double shafts shredders, extruders, densifiers, briquetting machines, separators, squeezers and centrifuges, the Company offers a wide range of turn-key plants, among which: briquetting and pelletizing plants shredding plants plants for RDF production plants for the production of second raw material and finished products plants for recycling of post-consumer plastic waste plant for the catalytic conversion of mixed plastic waste into liquid fuel plants for recycling of waste pulper plants for hospital waste processing plants for peat substitute production from green waste and biomass fiber plants for the pretreatment of the organic matter of MSW for anaerobic digestion Promeco is able to develop customized solutions too. Promeco plants are composed for 80% by machinery at 100% designed, constructed and assembled by the same Promeco which is still the customer after-sale referent thanks to its well-stocked storage. The constant R&D allows the development of new processes in response to specific requirements of the waste problem, which requires to anticipate future lifestyle and environmental laws which are constantly changing. The Company policy focus on product quality: robustness and functionality of the machines that maintain their value over time. The ability to challenge ideas and concepts and to interact with partners worldwide has allowed and still allows Promeco to stay highly competitive and to be an ideal partner for the world market.

3 ADVANCED WASTE TECHNOLOGY INDEX PROMECO SHREDDER KR Single shaft shredder / grinder... 4 PROMECO IGGY MILL Fast grinder... 8 PROMECO ECO DRYER PED PROMECO ECO CENTRIFUGE PEC PROMECO STAR SCREEN PSS PROMECO FLIP-FLOP PFF PROMECO AIR SEPARATOR PAS... 14

Configuration Promeco KR shredders answer the more diverse customer needs, both

Machines are offered in several configurations, differing in size, motor power,

$the grinding of various materials, including: MSW inorganic fraction RDF/RPF/SSF$ plastic / rubber packaging waste light metals as aluminium profiles, cans, light

plastic / rubber packaging waste light metals as aluminium profiles, cans, light

4 Configuration Promeco KR shredders answer the more diverse customer needs, both in terms of production capacity than in terms of materials to process. Machines are offered in several configurations, differing in size, motor power, number of knives and counterknives. Application The single rotor shredders Promeco KR have been successfully used for the grinding of various materials, including: MSW inorganic fraction RDF/RPF/SSF plastic / rubber packaging waste light metals as aluminium profiles, cans, light iron scraps textile scraps WEEE (waste electrical and electronic equipment) industrial products leather paper and cardboard wood waste cables 4

PROMECO SHREDDER KR SINGLE SHAFT SHREDDER / GRINDER Promeco has been offering machines for many

and management costs, as well as ease of maintenance.

popular in the German-speaking markets in the mid-90s, that has been acquired by various world

Afterwards Promeco has improved the original design in all its most relevant aspects.

and fixed knives making the Promeco KR cut unique for its scissorlike feature.

Features The shredders Promeco KR stand for: robustness optimization of the cutting process

5 PROMECO SHREDDER KR SINGLE SHAFT SHREDDER / GRINDER Promeco has been offering machines for many years that stand for strength, versatility, reliability, high production with low hourly operating and management costs, as well as ease of maintenance. The single rotor shredders Promeco KR represent the development of a design that used to be very popular in the German-speaking markets in the mid-90s, that has been acquired by various world leading companies. Afterwards Promeco has improved the original design in all its most relevant aspects. The mechanical precision of Promeco KR guarantees the distance of 0,5 mm between rotating knives and fixed knives making the Promeco KR cut unique for its scissorlike feature. Moreover Promeco KR is perhaps the sole shredder processing with a 10 mm grid. Features The shredders Promeco KR stand for: robustness optimization of the cutting process reliability versatility ease of maintenance Our standard production from to Rotor lenght mm mm Rotor diameter 440 mm 730 mm Mechanical motor 45 kw 132 kw Hydraulic motor 160 kw 250 kw Grid holes 10 mm 100 mm Production kg/hour kg/hour Different size upon request 5

6 6

7 PROMECO SHREDDER KR 7

Innovative design to cutting geometrics is a key

Employing novel multi blade rotor configurations and

Robust engineering design techniques are required,

processed large volumes of waste such as paper,

8 Innovative design to cutting geometrics is a key feature of these granulators. Employing novel multi blade rotor configurations and unique cutting edge geometry. Robust engineering design techniques are required, reflective of the sometimes hostile working environment these machines are found. Applications This range of shredders are suitable to processed large volumes of waste such as paper, cardboard, plastics, rubber, textiles, etc. These machines produce a high quality SRF (or RDF) or co-generating stations and for the cement industry. 8

PROMECO IGGY MILL FAST GRINDER Promeco Iggy Mill has been designed specifically for the size reduction of pre-sorted or pre-shredded waste suitable for the production of

Our continuing innovation based on market demands and customer feedback lead Promeco to develop a machine range to satisfy the most common shredding requirements in term of

The rotor diameters available from Ø670mm to Ø900mm and rotor lengths ranging from 1700mm to 2300mm together with the different rotor cutting configurations designed for

9 PROMECO IGGY MILL FAST GRINDER Promeco Iggy Mill has been designed specifically for the size reduction of pre-sorted or pre-shredded waste suitable for the production of Refuse Derived Fuel (RDF) or for Solid Recovered Fuel (SRF) and other recycling applications. Our continuing innovation based on market demands and customer feedback lead Promeco to develop a machine range to satisfy the most common shredding requirements in term of capacities and final size. The rotor diameters available from Ø670mm to Ø900mm and rotor lengths ranging from 1700mm to 2300mm together with the different rotor cutting configurations designed for specific materials determine machine performance. Features High energy efficiency Easy screen change Easy maintenance Long service life Robust design Low noise High grinding capacity Low running costs Our standard production from to Power installed 22 kw 250 kw Rotor speed 400 rpm 700 rpm Rotor length [mm] Rotor diameter [mm] Different size upon request 9

PROMECO ECO DRYER PED FOR PLASTICS (PE-PP FILM,MIXED PLASTIC, RDF,

the moisture content and compact various materials such as: Recycled

Scraps from paper mill pulper waste Designed to be reliable and

film material from washing lines), increases the apparent density of

generally it compacts the treated material.

10 PROMECO ECO DRYER PED FOR PLASTICS (PE-PP FILM,MIXED PLASTIC, RDF, WASTE PULPER, TETRAPAK) The Promeco Eco Dryer is designed to reduce the moisture content and compact various materials such as: Recycled polyethylene/polypropylene film from washing lines Mixed plastics Scraps from paper mill pulper waste Designed to be reliable and versatile, this machine removes moisture (30 to 10% in the case of film material from washing lines), increases the apparent density of the processed material, even up to a factor of 10, and more generally it compacts the treated material. Increasing the density of material from 1 up to 10, compacting and drying from 30% down to 10% moisture. 10

PROMECO ECO CENTRIFUGE PEC FOR PLASTICS (PE-PP FILM,MIXED PLASTIC, RDF, WASTE PULPER, TETRAPAK) Promeco Eco Centrifuge is specifically designed for the separation of water from plastic.

Due to the centrifugal force exerted on the material, this is propelled towards the internal surface of the basket and is dewatered. The water is then collected at the bottom of the machine.

Dryed plastic is conveyed by a pneumatic transport system (such as fan-through). The forces are balanced and only the static weight of the machine is downloaded to the housing.

11 PROMECO ECO CENTRIFUGE PEC FOR PLASTICS (PE-PP FILM,MIXED PLASTIC, RDF, WASTE PULPER, TETRAPAK) Promeco Eco Centrifuge is specifically designed for the separation of water from plastic. Input material is loaded into a small feeding bunker, where a screw doses and introduces the material in the rotary dryer basket. The basket rotates at a very high speed. Due to the centrifugal force exerted on the material, this is propelled towards the internal surface of the basket and is dewatered. The water is then collected at the bottom of the machine. A screw inside the basket allows the advancement of the material and the continuous cleaning of the internal surface of basket; moreover it continuously mixes the material, optimizing the efficiency of the process. The entire structure has been designed to operate under heavy loads, and this requirement determines the considerable strength and solidity of all the components, starting from the housing. Dryed plastic is conveyed by a pneumatic transport system (such as fan-through). The forces are balanced and only the static weight of the machine is downloaded to the housing. A system continuously spraying oil ensures the automatic lubrication of the bearings, thus reducing the time required for maintenance. The speed of the main motor and of the two augers are adjustable, allowing the optimization of the capacity of the machine according to the type of material to process and the dewatering level to reach. All the equipments are controlled by an electrical control panel, giving the possibility to operate the machine either automatically or manually. Continuous process to dry plastic film from washing line, moisture from 30% to 8%. 11

Dedicated to compost, green waste, wood and bark is the PSS-R star screen disk, made of parallel

The innovative geometry of the discs is that one finger is longer than the others so that it keeps

Model Power Screening Production installed surface ton/hour mc/hour PSS16/20-80 5,5 kw 1,6 x 2 m 15

1,6 x 2 m 15 40 PSS16/40-35 4,0 kw 1,6 x 4 m 40 115 PSS16/60-35 2 x 3,0 kw 1,6 x 6 m 80 230

12 Dedicated to compost, green waste, wood and bark is the PSS-R star screen disk, made of parallel shafts and rubber star discs. The innovative geometry of the discs is that one finger is longer than the others so that it keeps the previous and the following shaft clean while rotating. Model Power Screening Production installed surface ton/hour mc/hour PSS16/ ,5 kw 1,6 x 2 m PSS16/ ,5 kw 1,6 x 4 m PSS16/ x 5,5 kw 1,6 x 6 m PSS16/ ,0 kw 1,6 x 2 m PSS16/ ,0 kw 1,6 x 4 m PSS16/ x 3,0 kw 1,6 x 6 m PSS10/20-25-R 3,0 kw 1 x 2 m 4 20 PSS10/40-25-R 4,0 kw 1 x 4 m 9 45 PSS10/60-25-R 2 x 3,0 kw 1 x 6 m Screen size Underscreen 40 x 65 mm < 80 mm 25 x 20 mm < 35 mm 20 x 15 mm < 25 mm Different size upon request 12

PROMECO STAR SCREEN PSS The Promeco Star Screen is the most reliable screen for the

It is made of several parallel rollers installed on a supporting structure and powered by a

Each roll is made of a shaft on which several hexagonal discs are fixed and every roller

While the rotation of the shafts moves along further the material, the fine material falls

PATENT PENDING The unique feature of our PSS is that every idle tube is provided with a rod

screen every kind of material, even the thinnest ones that would otherwise twist on the

13 PROMECO STAR SCREEN PSS The Promeco Star Screen is the most reliable screen for the separation of all kind of material. It is made of several parallel rollers installed on a supporting structure and powered by a motor and movement transmission devices. Each roll is made of a shaft on which several hexagonal discs are fixed and every roller comprises idle tubes arranged between pairs of discs. While the rotation of the shafts moves along further the material, the fine material falls between the discs on the conveyor belt. PATENT PENDING The unique feature of our PSS is that every idle tube is provided with a rod adapted to prevent the complete rotation of the idle tubes: this mechanism allows the PSS to screen every kind of material, even the thinnest ones that would otherwise twist on the rollers causing a blockage of the system. PROMECO FLIP-FLOP PFF Promeco Flip-Flop (PFF) is a ballistic separator designed to separate solid waste according to density, size and shape. The PFF separes the input material as: Fines (inert, organic matter) Rolling (3D materials) Flat (2D materials) 2D FINE 3D 13

The air separator Promeco PAS is renowned for its high efficiency in sorting light

Specifically designed to address the issues related to the sorting of municipal and

$weight of the materials to process can be exploited to sort 2 distinct fractions:$ $Heavy fraction (stones, glass, metal, wood, textile wet.$ $..) PAS allows to get a clean fraction that can be reduced in size using secondary$ materials.

14 The air separator Promeco PAS is renowned for its high efficiency in sorting light materials from the heavy ones. Specifically designed to address the issues related to the sorting of municipal and similar solid waste, commingled plastic waste, or waste from selective collection, the Promeco PAS is designed to handle the situations where a difference in specific weight of the materials to process can be exploited to sort 2 distinct fractions: Heavy fraction (stones, glass, metal, wood, textile wet...) Light fraction (paper, film, various plastics...) PAS allows to get a clean fraction that can be reduced in size using secondary shredders such as Promeco KR, in order to get a RDF fluff free from undesirable materials. The usage of PAS is strongly suggested before shredders and secondary granulators. High efficiency and ease of operation are accompanied by a remarkable versatility. These machines are provided with a precise and easy to operate setting system, in order to meet different needs. 14

$stones, metals, glass and the light inorganic fraction of the materials used to produce RDF Removing of contamination and impurities$

15 PROMECO AIR SEPARATOR PAS AIR SEPARATOR TO DIVIDE HEAVY AND LIGHT MATERIAL OPTIMAL FOR FLUFF RDF PRODUCTION AND TO PRESERVE THE SHREDDER Applications Separation of plastic film from plastic bottles and containers Preservation of the one-shaft shredder in RDF plants Sorting of stones, metals, glass and the light inorganic fraction of the materials used to produce RDF Removing of contamination and impurities (plastic, glass, metals) from compost Processing of specific waste classes such as car fluff, paper mill pulper, plastic to recycle, sand from sweeping. 15

16 ADVANCED WASTE TECHNOLOGY SHREDDING WASTE DENSIFICATION BRIQUETTING PELLETTIZING BIOEXTRUSION WASTE SELECTION DRYING DEWATERING PRE-TRATMENT FOR ANAEROBIC DIGESTION (WET AND DRY) PEAT SUBSTITUTE PLASTIC TO DIESEL CUSTOMIZED PLANTS PROMECO SPA via Tevere, Fino Mornasco (COMO) ITALY PROMOTED BY: Camoter International S.r.l. Sede legale: I Milano (MI) Via Caradosso 18 Sede operativa: I Turate (CO) Via Isonzo 17 tel fax

THE HOME OF SIZE REDUCTION COMPANY PROFILE

THE HOME OF SIZE REDUCTION COMPANY PROFILE GRANULATORS SHREDDERS PULVERISERS SPECIALISED MACHINES ACCESSORIES SPARE PARTS THE NAME ZERMA COMES FROM THE GERMAN WORD ZERKLEINERUNGSMASCHINEN, TRANSLATING