BOGE AIR. THE AIR TO WORK. Refrigerant Dryers RA Series
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1 BOGE AIR. THE AIR TO WORK. Refrigerant Dryers RA Series
2 Over 100,000 compressed air users expect more when it comes to their compressed air supply. BOGE air provides them with the air to work. If it is BOGE AIR then you can be assured that it is quality air Made in Germany. This not only applies to the first class energy efficient compressed air systems manufactured by BOGE but also to the top quality compressed air treatment products. BOGE compressed air treatment products have been designed to work in perfect harmony with the compressor range to provide the optimal, most effective and efficient compressed air quality with options available to meet the highest air quality requirements. BOGE AIR. THE AIR TO WORK.
3 Efficiency in every detail: The RA series refrigerant dryers. FUNCTION 1 Warm, moisture saturated compressed air is cooled down to a temperature of +37 F. The generous dimensions of the heat exchanger promote especially effective cooling, while flow resistance is reduced to an absolute minimum. 2 Contrary to conventional systems the air follows a downward path through the heat exchanger. The force of gravity results in a particularly high droplet separation of almost 99%. Within the oversized condensate collection area, the flow velocity is greatly reduced, so the carryover of previously separated droplets is reliably prevented. Dry compressed air Moist compressed air 3 The dried, cold compressed air is re-heated in an air-to-air heat exchanger before being expelled downstream from the dryer. During this process, the relative humidity of the air is lowered considerably and up to 60% of the cooling energy is recovered. Cooling 4 Any resulting condensate from the cooling process is discharged from the BOGE RA unit through the electronic level-controlled condensate drain in order to maximize energy savings. The condensate can then be safely treated with an appropriate treatment system, such as the QWIK-PURE oil/water separation system. Condensate The comprehensive BOGE RA range makes it possible to select a treatment system that is ideally suited to the actual operating conditions. Costs due to energy consumption Costs due to pressure losses Capital costs Costs due to energy consumption Costs due to pressure losses Capital costs The BOGE efficiency edge: a total cost comparison shows that reduced pressure losses and low energy consumption ensure a rapid pay back period on the RA series dryers a clear advantage for both the environment and your investment. TRADITIONAL DRYER Compressed Air Treatment Dryers 3
4 Refrigerant Dryers RA 10 RA 5000 Series Flow capacity: cfm Installation instructions To install the standard designed dryers, the room and/or ambient temperature may not exceed 122 F and not fall below 40 F. Sufficient clearance must be provided on all sides of the dryer to ensure good cooling air circulation. A suitably dimensioned drainage pipe must be installed to remove condensate. Design conditions The flow capacity rate is determined in relation to the air intake condition of the compressor (70 F and 14.7 psi): Compressed air temperature 100 F (max. 160 F possible), operating pressure 100 psi, ambient temperature 100 F (max. 122 F possible), pressure dew point 37 F (higher dew points possible). RELIABLE PRESSURE DEWPOINT The all new BOGE RA series dryers are built with a Varioflow hot gas bypass valve, which utilizes a special, gas charged capsule that operates independently of power or electronic support. This provides users with a 100% stable dew point, no maintenance, and zero freeze-ups. INTELLIGENT DESIGN The specially-designed aluminum heat exchanger represents an innovative vertical profile concept that allows the force of gravity to result in high droplet separation and self-cleaning. The BOGE RA series dryer has a large cross section of flow channels for low velocities and reduced power input. All components are time proven and field tested. Features: Varioflow hot gas bypass valve Zero loss condensate drain Vertical aluminum heat exchanger Options: Standard bypass line Special voltages High pressure LOWEST POSSIBLE PRESSURE LOSS All dryers are characterized by their extremely low pressure differential due to the downward path through the aluminum heat exchanger. This means that the generation pressure upstream of the compressor can be optimized and all aspects of the customer s processes will run smoother and much more efficiently. ENVIRONMENTALLY FRIENDLY The R134A refrigerant does not have any ozone depleting characteristics. It is safe for normal handling as it is non-toxic, non-flammable and non-corrosive. The BOGE RA dryer has a direct effect on reducing energy consumption (for every 2-psi drop saved across the dryer, the customer saves 1% in energy costs) and displays maximum respect for the environment because nearly every component can be recycled. 4 BOGE AIR. THE AIR TO WORK.
5 The most efficient method of drying compressed air: when compressed air is cooled near to freezing point, water and oil vapors create condensate. This method of drying is expensive for the end user as it uses energy and creates pressure losses. Because of its energy saving components, RA series is capable of substantially reducing such costs over the entire lifetime of the compressed air system by combining savings potentials with maximum reliability. BOGE Model Flow Capacity Max. Operating Differential At full load Electr. Consumption Installed Compressed Air Connection Cooling Air Requirement Dimensions H x W x D m 3 /min cfm psig bar pisd kw hp kw hp m 3 /h cfm in. lbs. RA / 8 " x 14 x RA / 2 " x 22 x RA / 2 " x 22 x RA / 2 " x 22 x RA " x 22 x RA " x 17 x RA / 4 " x 17 x RA / 4 " x 17 x RA / 2 " x 17 x RA / 2 " x 21 x RA " x 21 x RA " x 22 x RA / 2 " x 22 x RA / 2 " x 24 x RA / 2 " x 24 x RA " FLG x 38 x RA " FLG x 38 x RA " FLG x 41 x RA " FLG x 41 x RA " FLG x 61 x RA " FLG x 61 x RA " FLG x 61 x RA " FLG x 61 x RA " FLG x 89 x RA " FLG x 89 x RA " FLG x 61 x Reference conditions in accordance with CAGI standard N ADF100 Capacity Correction Factors Inlet Air psig Factor f Inlet Air Temperature F Factor f Ambient Air Temperature F Factor f Dew Point F Factor f Weight Example (for 100 SCFM dryer) Volume Flow (cfm) cfm 100 Factor Inlet f = 1.07 Inlet Temperature f = 0.85 = SCFM 100 = f 1 x f 2 x f 3 x f x 0.88 x 0.94 x 1.00 = = RA 100 Ambient Temperature f = 0.94 Dew Point f 4 37 = 1.00 Compressed Air Treatment Dryers 5
6 A Full Range of Refrigerant Drying Stainless steel heat exchanger Aluminum heat exchanger Max. 725 psig RS HP max scfm Outlet temperature max. 7.8 F below inlet temperature (rel. humidity approx. 30% DTP / PDP +3 C) Max. 232 psig RS max. 800 scfm RA max scfm RA HT max. 350 scfm Inlet temperature max 125 F Inlet temperature max 160 F Inlet temperature max 212 F BOGE RS BOGE RS compressed air refrigeration dryers are designed specifically for corrosive environments. The smooth surfaces and durability of the stainless steel plates do not need any maintenance and are well suited to the most strenuous operating conditions. BOGE RS HP BOGE RS HP compressed air refrigeration dryers are designed specifically for high pressure applications. They are certified for operating pressures up to 725 psig. Among the technical highlights of this series are the specially developed plate heat exchangers made of stainless steel and a condensate separation system based on the demister principle. BOGE RA HT BOGE RA HT compressed air refrigeration dryers are designed for application in environments with high ambient temperatures and for inlet temperatures up to 212 F. Included in the package are two additional components: an aftercooler equipped with copper tubing and aluminum fins and prefiltering with a zero loss condensate drain. 6 BOGE AIR. THE AIR TO WORK.
7 High Temperature and High conditions: when compressed air entering the dryer is not ideal, BOGE has the perfect solution. For every 20 F raise in temperature, you double the moisture in the system. The BOGE RA HT is specifically designed to remove this excess moisture with inlets as high as 212 F. The BOGE RS HP has specially developed stainless steel heat exchangers and condensate systems to deal with pressures up to 725 psig. BOGE Model Flow Capacity Max. Operating Differential At full load Electr. Consumption Installed Compressed Air Connection Cooling Air Requirement Dimensions H x W x D m 3 /min cfm psig bar psid kw hp kw hp m 3 /h cfm in. lbs. RS HP / x 15 x RS HP / x 15 x RS HP / x 15 x RS HP / x 14 x RS HP / x 14 x RS HP x 20 x RS HP / x 20 x RS HP / 4 " x 20 x RS HP / x 22 x RS HP / x 22 x RS HP / x 23 x RS HP x 23 x RS HP x 24 x RS HP / x 24 x RS HP / x 24 x RS HP FLG x 54 x RS HP FLG x 54 x Weight BOGE Model Flow Capacity Max. Operating Temperature Differential At full load Electr. Consumption Installed Compressed Air Connection Cooling Air Requirement Dimensions H x W x D m 3 /min cfm O F bar psid kw hp kw hp m 3 /h cfm in. lbs. RA HT ½ x 17 x RA HT ½ x 17 x RA HT ½ x 17 x RA HT x 16 x RA HT x 20 x RA HT ¼ x 20 x RA HT ¼ x 22 x RA HT ½ x 22 x RA HT ½ x 28 x RA HT x 28 x Weight Compressed Air Treatment Dryers 7
8 BOGE AIR. THE AIR TO WORK. For four generations, customers from mechanical engineering, industry and trade have relied on BOGE know-how when it comes to planning, developing and manufacturing compressed air systems. They are fully aware of the fact that BOGE AIR is more than just ordinary compressed air: utmost safety, outstanding efficiency, excellent quality, maximized flexibility along with dependable service are the ingredients to transform BOGE AIR into air to work with in Germany, in Europe and in more than 80 countries around the world. Our ranges of services include the following: Energy efficient systems development Plant design and engineering System control and visualizing Oil-free piston compressors Oil injected screw compressors and oil lubricated piston compressors Compressed air treatment Compressed air distribution and storage Compressed air accessories Compressed air service BOGE America, Inc Florence Circle Suite 100 Powder Springs GA Tel: Fax: GB /T Technical changes and errors reserved. BOG0104_12/2010_500
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