Design Considerations for Abrasive Blast Rooms & Recovery Systems
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1 Clemco Industries Corp. presents Design Considerations for Abrasive Blast Rooms & Recovery Systems by Bob Kerr Business Development Manager
2 Report Documentation Page Form Approved OMB No Public reporting burden for the collection of information is estimated to average 1 hour per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington VA Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to a penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. 1. REPORT DATE FEB REPORT TYPE 3. DATES COVERED to TITLE AND SUBTITLE Design Considerations for Abrasive Blast Rooms & Recovery Systems 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) 5d. PROJECT NUMBER 5e. TASK NUMBER 5f. WORK UNIT NUMBER 7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) Clemco Industries Corp,445 Bush Street,San Francisco,CA, PERFORMING ORGANIZATION REPORT NUMBER 9. SPONSORING/MONITORING AGENCY NAME(S) AND ADDRESS(ES) 10. SPONSOR/MONITOR S ACRONYM(S) 12. DISTRIBUTION/AVAILABILITY STATEMENT Approved for public release; distribution unlimited 11. SPONSOR/MONITOR S REPORT NUMBER(S) 13. SUPPLEMENTARY NOTES 2010 U.S. Army Corrosion Summit, Huntsville, AL, 9-11 Feb. U.S. Government or Federal Rights License 14. ABSTRACT 15. SUBJECT TERMS 16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF ABSTRACT a. REPORT unclassified b. ABSTRACT unclassified c. THIS PAGE unclassified Same as Report (SAR) 18. NUMBER OF PAGES 82 19a. NAME OF RESPONSIBLE PERSON Standard Form 298 (Rev. 8-98) Prescribed by ANSI Std Z39-18
3 PLANNING CONSIDERATIONS ENCLOSURE LOCATION OF ROOM COMPLETELY INSIDE ROOM INSIDE, COLLECTOR OUTSIDE COMPLETELY OUTSIDE PARTIALLY OUTSIDE RECOVERY SYSTEM LOCATION ON TOP OF EXISTING FLOOR FLUSH-MOUNTED (RECOVERY SYSTEM IN PIT)
4 TYPES OF ENCLOSURES FLANGE BOLT ECONOMICAL MAXIMUM WIDTH LIMITED TO 16 FEET HYBRID FLANGE BOLT FLANGE BOLT WITH STIFFENERS COLUMN BOLT ALLOWS FOR WIDER ENCLOSURES STRONG ENOUGH TO SUPPORT MONORAIL
5 Flange Bolt Room
6 Column Bolt Room Structural steel framework Galvanized steel panels
7 COMMON FEATURES GALVANIZED CONSTRUCTION FLOOR-TO-CEILING DOORS CAN BE INSTALLED INTO ONE OR BOTH ENDS PERSONNEL DOORS CAN BE INSTALLED IN ANY WALL PANEL REQUIRED EVERY 30 FEET PER O.S.H.A. OPTIONS EXTERIOR WORK STATIONS SPECIAL LIGHTING
8 Inlet Door Installation
9 AIR INLETS Baffled inside & outside Filtered
10 MANDOOR Panic Hardware Viewer with cover
11 ILLUMINATION TYPICALLY, FOOT CANDLES IS SUFFICIENT FLUSH-MOUNTED TO CEILING PROTECTED FROM INADVERTENT BLASTING SEALED TO AVOID DUST INGRESS ADDITIONAL WALL-MOUNTED LIGHTS PROVIDE SHADOW FREE ILLUMINATION
12 Light Module
13 EXTERIOR WORK STATION
14 RECOVERY FLOOR TYPES SWEEP-IN 2x2 AND 3x3 HOPPERS MECHANICAL RECOVERY FOR DENSE MEDIA, SUCH AS STEEL GRIT AND SHOT M-SECTION STRIP PNEUMATIC RECOVERY FOR LIGHTWEIGHT MEDIA, SUCH AS GLASS BEADS, ALUMINUM OXIDE, AND PLASTIC PARTIAL FLOOR MULTIPLE M-SECTIONS SCREW -BELT
15 RECOVERY FLOOR TYPES continued FULL FLOOR MECHANICAL RECOVERY FLAT-TRAK SCREW CONVEYORS BELT CONVEYORS PNEUMATIC RECOVERY M-SECTION
16 FULL FLOOR RECOVERY COMPLETELY AUTOMATES THE MEDIA RECOVERY PROCESS MECHANICAL RECOVERY SCREW CONVEYOR -BELT CONVEYOR FLAT-TRAK PNEUMATIC RECOVERY M-SECTION
17 PARTIAL FLOOR RECOVERY REDUCES MANHOURS SPENT ON RECOVERY, COMPARED TO SWEEP-IN SCREW OR BELT CONVEYOR(S) TO BE USED WITH DENSE MEDIA SUCH AS STEEL M-SECTION STRIPS TO BE USED WITH LIGHTWEIGHT MEDIA SUCH AS ALOX AND GLASS BEADS
18 HOPPER RECOVERY SYSTEMS SURFACE MOUNTED OR RECESSED LOW INITIAL COST REQUIRES MANUAL LABOR SWEEPING OR SHOVELING 120 MESH MEDIA OR COARSER
19 3 x 3 HOPPER RECOVERY SYSTEM
20 3 x 3 HOPPER SWEEP-IN
21 BELT RECOVERY
22 SCREW RECOVERY
23 FLAT-TRAK LOW PROFILE 6-1/2 TALL MINIMAL EXCAVATION REQUIRED FOR PIT SHORT RAMPS ON SURFACE MOUNTS FAST INSTALLATION FAST DELIVERY - COMPONENTS SHIPPED FROM STOCK MODULAR FLOOR TRACKS WELDED TO STEEL FLOOR FRAMES DROP IN PLACE BETWEEN TRACKS EASY MAINTENANCE
24 Flat Trak Drive Booted for protection
25 Flat Trak
26 FLAT-TRAK
27 FLAT-TRAK
28 Bucket Elevator
29 Underspeed Monitor Used on all bucket elevators Prevents belt breakage
30 MEDIA CLEANING MECHANICAL SYSTEMS ABRASIVE CLEANER BEST FOR HEAVIER MEDIA, I.E. STEEL GRIT ROTARY SCALPING DRUM REMOVES OVERSIZED PARTICLES / DEBRIS HIGH VOLUME STREAM OF AIR REMOVES DUST --- TO DUST COLLECTOR INCLUDES 10 CUBIC FOOT STORAGE HOPPER CAN PROCESS UP TO 15 TONS PER HOUR CAN FEED 1, 2, 3, OR 4 BLAST MACHINES MULTIPLE POT STAND REQUIRED FOR MORE THAN ONE BLAST MACHINE
31 ABRASIVE CLEANER
32 M-Section Pneumatically operated channels No vibration or screw conveyors Handles all light-weight media
33 SWEEP-IN M-SECTION WITH DRY FILTER
34 SWEEP-IN M-SECTION WITH RP COLLECTOR
35 M-SECTION
36 M-section Floor Full recovery system
37 Crossdraft Transition
38 RECLAIMER PNEUMATIC SYSTEMS CYCLONE SEPARATOR FOR USE WITH LIGHTWEIGHT MEDIA MEDIA, DUST, AND DEBRIS ENTER RECLAIMER WHERE THEY SPIN DUST, FINES, AND BROKEN MEDIA ARE DRAWN OUT WITH EXHAUST AIR TO DUST COLLECTOR ONLY CLEAN, REUSABLE MEDIA ENTERS BLAST MACHINE RUBBER-LINED TOP SECTIONS ARE NEEDED WITH AGGRESSIVE MEDIA
39 Blast & Reclaim System Reclaim Storage Hopper Blast Machine
40 M-SECTION RECOVERY & TRANSITION
41 M-SECTION FULL-FLOOR (note wall sheeting for improved illumination)
42 PRE-ASSEMBLED BLAST ROOMS AVAILABLE FOR ALL TYPES OF RECYCLABLE MEDIA FLAT-TRAK RECOVERY SYSTEM WITH ABRASIVE CLEANER FOR USE WITH HEAVY MEDIA, I.E. STEEL GRIT M-SECTION RECOVERY SYSTEM WITH RECLAIMER FOR USE WITH LIGHTWEIGHT MEDIA, I.E. GLASS BEADS OR ALOX
43 Preassembled Room
44 Preassembled Room
45
46
47 BLAST MACHINES AUTOMATICALLY REFILLED AFTER MEDIA HAS BEEN CLEANED MEDIA VALVE(S) MUST BE SUITABLE FOR THE ABRASIVE BEING USED BOTTOM CONE MUST ACCOMMODATE ANGLE OF REPOSE OF MEDIA BEING USED MUST BE EQUIPPED WITH REMOTE CONTROLS
48 VENTILATION PROVIDED BY DUST COLLECTOR FAN INLET VELOCITY: 500 FT/MIN MINIMUM CROSSDRAFT VENTILATION RATES 50 FEET/MIN FOR STEEL OR GLASS BEADS 80 FEET/MIN FOR ALUMINUM OXIDE 100 FEET/MIN FOR SAND OR DUSTY MEDIA
49 VENTILATION REVERSE-PULSE CARTRIDGE FILTERS 99.85% EXHAUSTED AIR IS GRAINS/CUBIC FT AIR TO CLOTH RATIO OF 2:1 OR LESS COMPACT, MODULAR UNITS
50 Dust Collector CFM Sloped roof Modular construction
51 Dust Collector
52 DUST COLLECTION
53 Dust Collector Magnehelic Gauge Pressure Gauge
54
55 DUST COLLECTION / DUCTING
56 VENTILATION TO DETERMINE THE SIZE OF THE DUST COLLECTOR, USE THIS FORMULA: CFM of collector = A Room Width = W Room Height = H Ventilation Rate = V A = W x H x V For a room 10 x 10 x 20 with steel grit, we use: A = 10 x 10 x 50 /min A = 5000 CFM
57 WORK-PIECE HANDLING FORKLIFTS RAIL-MOUNTED WORK CARS OVERHEAD MONORAILS EXTERIOR WORK STATIONS TURNTABLES HORIZONTAL ROTATION DEVICES
58 OVERHEAD MONORAIL
59 Workpiece Handling Powered horizontal rotation
60 TURNTABLE/WORKCAR/TRACK
61 DROP-DOWN TURNTABLE
62 ELECTRICAL CONTROL PANEL INCLUDES MOTOR STARTERS AUTOMATED START-UP PROGRAM AVOIDS MEDIA JAMMING AND EQUIPMENT DAMAGE HOUR METER MONITORS USAGE AIDS IN SCHEDULED MAINTENANCE TASKS
63 COMPRESSED AIR SUPPLY POWER FOR MANY COMPONENTS AUTOMATED FLOORS REVERSE PULSE COLLECTORS BLASTING OPERATION NOZZLE ORIFICE NUMBER OF OPERATORS SUPPLIED AIR RESPIRATORS CONSIDER OTHER DEMANDS ON SHOP AIR
64 OPERATOR SAFETY EQUIPMENT AIR-FED RESPIRATOR APOLLO 60 OR APOLLO 20 AIR FILTER CPF-20 OR CPF-80 CO MONITOR AND ALARM CMS-1 PROTECTIVE CLOTHING BLAST SUITS HELMET COMMUNICATION SYSTEMS HCS-1
65 APOLLO 60 RESPIRATOR
66 CPF-20 BREATHING AIR FILTER
67 CARBON MONOXIDE MONITOR ALARM
68 CLEMCO BLAST SUIT
69 HELMET COMMUNICATIONS
70 BLAST & PAINT ROOM
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73
74
75 AIRCRAFT STRIP BOOTHS
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80 MEDIUM SIZED & SMALL BOOTHS
81
82 Thank you
83 CLEMCO WORLDWIDE The demand for abrasive blasting is extensive. Ship building and maintenance in Singapore, construction in Saudi Arabia, refining in Houston these are but a few of the major industries where abrasive blasting has kept pace with demand calling for Clemco specialization and innovation. Manufacturing and distribution throughout 6 continents wherever there is industry, Clemco is there.
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BURWELL ENCLOSED BLAST FACILITIES BURWELL CUTTING-EDGE BLAST ROOMS As Australia s leading manufacturer and distributor of equipment for the Surface Preparation Industry, our goal is to help improve your
Airblast Tech Tips Grit Recycling Systems - common questions and answers
What type should I buy? The type of system that you will require depends on the method you like to use or feel will give you the lowest costs for completing the work you want to bid on. Just as every job
BLAST-IT-ALL PRESSURE BLAST CABINET
LARRY HESS AND ASSOCIATES, INC 185 PIPER LANE / SALISBURY, NC 28147 PHONE: 1-800-535-2612 / FAX: 1-704-638-9311 WWW.BLAST-IT-ALL.COM BLAST-IT-ALL PRESSURE BLAST CABINET NOTE: It is the responsibility of
PBT-1 Internal Pipe Blasting Tool
PBT-1 Internal Pipe Blasting Tool Heavy-duty and Low Maintenance - For pipes 3 (75MM) 12 (300MM) ID - Adjustable centering carriage for consistent blast pattern - Use with standard blast machine The PBT-1
Pureblast Dry Ice Cleaning Equipment
Pureblast Dry Ice Cleaning Equipment Compact and affordable machine for cleaning tooling in the plastic injection molding industry Environmentally friendly - Dry Ice Blast Surface Cleaning Dry Ice Cleaning
MJC cartridge dust collector
Reverse jet tubular bag dust collectors for many applications that generate light to heavy volumes of any dust Suitable for many different applications that generate light to heavy volumes of any dust
Blasting Cabinets & Accessories
Blasting Cabinets & Accessories Zero Blast Cabinets The industry standard. Zero blast cabinets are crafted of high quality materials with the newest innovations in cabinet technology as standard features.
2How does a vibratory fluid-bed dryer work?
As appeared in April 2011 PBE Copyright CSC Publishing www.powderbulk.com Answers to five common questions about vibratory fluid-bed dryers Doug Schieber Carrier Vibrating Equipment A vibratory fluid-bed
AFRL-RB-WP-TR
AFRL-RB-WP-TR-2012-0191 NOVEL HEAT TRANSFER DEVICE RESEARCH Ryan E. Mikus Advanced Structural Concepts Branch Structures Division Kenneth D. Kihm University of Tennessee APRIL 2012 Interim Report See additional
IMPLEMENTATION OF A NOVEL STRUCTURAL HEALTH MANAGEMENT SYSTEM FOR STEEL BRIDGES
IMPLEMENTATION OF A NOVEL STRUCTURAL HEALTH MANAGEMENT SYSTEM FOR STEEL BRIDGES Robert Mason, Michael Miller, and Lawrence Gintert Concurrent Technologies Corporation (CTC) Vincent Hock, Richard Lampo,
EVALUATION OF FIKE CORPORATION S EXPLOSION SUPPRESSION SYSTEM FOR ULTRA-HIGH SPEED FIRE SUPPRESSION APPLICATIONS
AFRL-RX-TY-TR-2008-4516 EVALUATION OF FIKE CORPORATION S EXPLOSION SUPPRESSION SYSTEM FOR ULTRA-HIGH SPEED FIRE SUPPRESSION APPLICATIONS John Hawk, PE Applied Research Associates P.O. Box 40128 Tyndall
A-200 and A-205 Indexing Turntable Cabinets
A-200 and A-205 Indexing Turntable Cabinets Clemco Industries Corp. One Cable Car Drive Washington, MO 6090 Phone: (66) 29-00 FAX (800) 726-7559 Email: info@clemcoindustries.com www.clemcoindustries.com
AIRWASH Abrasive Recycling System
AIRWASH Abrasive Recycling System Racohi AIRWASH Abrasive Recycling System is designed & manufactured with high quality materials to be the most robust and reliable in the industry. It is an innovative
Operating Instructions for the ProFormer TM Cabinet System Pressure and Suction
Operating Instructions for the ProFormer TM Cabinet System Pressure and Suction 2101 West Cabot Boulevard Langhorne, PA 19047-1893 w w w.empire-airblast.com Model Number: Serial Number: Date of Purchase:
Surface Preparation For Coatings
Since 1995 Blast Equipment Surface Preparation For Coatings Abrasive Blast Rooms Screw Conveyor And Bucket Elevator Multiple Recovery Floor Designs Rubberized Wall/Power Roll Up Doors Complete Blast Room
TARGET GROUPS MANUFACTURERS OF RUBBER AND PLASTIC MOULDED PARTS. Cryogenic media-blast deflashing Cryogenic drum deflashing Washing and drying systems
TARGET GROUPS MANUFACTURERS OF RUBBER AND PLASTIC MOULDED PARTS www.awtechnik.de YOU KNOW THE REQUIREMENTS You yourself know best what you need in order to optimise your production processes as well as
FT900SDBD DUAL RINSE FLIGHT-TYPE DISHWASHER
Item # Quantity C.S.I. Section 11400 FT900SDBD DUAL RINSE FLIGHT-TYPE DISHWASHER STANDARD FEATURES Opti-RinSe system with dual rinse Water usage 72 gph @ 20 psi Microprocessor controls Low temperature
THE NATIONAL SHIPBUILDING RESEARCH PROGRAM
SHIP PRODUCTION COMMITTEE FACILITIES AND ENVIRONMENTAL EFFECTS SURFACE PREPARATION AND COATINGS DESIGN/PRODUCTION INTEGRATION HUMAN RESOURCE INNOVATION MARINE INDUSTRY STANDARDS WELDING INDUSTRIAL ENGINEERING
SUPERIOR PERFORMANCE
LAB-1 ABR BLAST ROOM & MECHANICAL RECOVERY SYSTEM OPERATION & MAINTENANCE MANUAL BLAST ROOM SUPERIOR PERFORMANCE And Quality In Blast Cleaning Equipment! WARNING READ MANUAL Failure to read, understand
Reverse-Air Dust Collectors
HVP & SWF TM Reverse-Air Dust Collectors Unique Design & Engineering Approaches for Dust Collection and Pneumatic Conveying TM HVP Series Dust Collector CAMCORP s HVP Series Reverse Air Filter is a continuous
APPLICATIONS > KORUND
APPLICATIONS > KORUND Oil re-suction system Oil mist eliminator extension with oil re-suction for all oil lubricated rotary vane vacuum pumps Operation in rough vacuum >200 mbar (abs.) High percentage
The equipment for storage and transportation of grain
The equipment for storage and transportation of grain About Company Grain House Сompany is a manufacturer of grain bins and wide range of material handling equipment in Ukraine. Grain House main partner
WARNING THE MAGNUM PRESSURE BLAST CABINET
THE MAGNUM PRESSURE BLAST CABINET NOTE: It is the responsibility of the user to read and understand this manual and to provide a safe work environment for any operator. No representation is intended as
10 Considerations for Pneumatic Conveying System Design: What Most Engineering Schools Didn t Teach You
10 Considerations for Pneumatic Conveying System Design: What Most Engineering Schools Didn t Teach You International Powder & Bulk Solids Rosemont, IL April 24-26, 2018 David Kennedy Business Development
Barrel Blast Cleaning Equipment
Barrel Blast Cleaning Equipment Abrasive Blast Equipment DISA Goff s Barrel Blast #!$%& DISA Goff s airless Barrel Blast machines are the natural choice for economical batch-type blast cleaning and surface
Schust Engineering, Inc. 701 North Street P.O. Box 128 Auburn, IN (260) Fax: (260)
Schust Engineering, Inc. 701 North Street P.O. Box 128 Auburn, IN 46706 (260) 925-6550 Fax: (260) 925-6093 Industrial Facility Midwest Re: Facility Ventilation Audit Schust Engineering, Inc. is pleased
DM 45 (40-60 TPH) ASPHALT DRUM MIX PLANT - DM 50 (60-90 TPH) I TECHNICAL SPECIFICATIONS DM 60 ( TPH) COLD AGGREGATE FEEDER.
DM 45 (40-60 TPH) ASPHALT DRUM MIX PLANT - DM 50 (60-90 TPH) I TECHNICAL SPECIFICATIONS DM 60 (90-120 TPH) ROAD BUILDING COLD AGGREGATE FEEDER Stationary four bin cold aggregate feeder unit is with each
Key Question. What is the most important aspect to the removal and cleaning of material?
Objectives Increase plant maintenance issue awareness Understand how and where new technology can make workplace safer Ideas to discuss cleaner and more efficient Key Question What is the most important
...just the right thing for everyone - individually adapted
...just the right thing for everyone - individually adapted Hellmich has been developing clever solutions for dedusting and flue gas cleaning, for pipelines and apparatus engineering for over 45 years.