Waste Bins & Container Washers BinMaster Bravo, Solo & Predator Series

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1 Waste Bins & Container Washers BinMaster Bravo, Solo & Predator Series Ph:

2 Kleentek Waste Bins & Container Washers At Kleentek we lead in the design and manufacture of advanced industrial cleaning equipment and are proud to introduce our new generation of closed system, automatic washers for waste and recycling bins. Kleentek bin washing solutions now encompass the BinMaster Bravo, Solo and Predator There is no need to compromise when it comes to your operational hygiene and monitoring. Hygiene auditing is an essential component of quality management standards and none more so than for the medical and food industries. Dirty waste bins are a known breeding ground for bacteria and attract rodents, flies, maggots, cockroaches and other pests. Our harsh Australian summers often see temperatures exceeding 40deg C, rapidly putrefying organic waste left in bins, multiplying deadly bacteria and producing foul odours. The only proven solution for eliminating the health risks posed is for the regular disposal of the contaminants and the thorough washing and disinfecting of the bins. Installation and facility managers know that the physical task of manually washing a wheelie bin of any size is challenging, messy and inefficient. It also raises work, health and safety concerns for staff required to lift and drain the bins. The process of cleaning, disinfecting and deodorising wheelie bins is cumbersome and time consuming, not to mention that the contaminants are often washed to drain. This presents a risk of breaching EPA directives with illegal storm-water contamination or possibly exposing staff to the inhalation of toxic fumes or aero-soled bacteria. 2 3

3 The Bin Master Series Kleentek offers an efficient and economical solution with the BinMaster Series designed to meet and exceed industry standards and deliver on your productivity benchmarks. BinMaster automatic washers are a vital asset to any organisation that regularly cleans a medium to high quantity of bins or where verifiable cleaning standards are mandatory. Whether the contamination is putrescible, medical or industrial waste, Kleentek have a solution for you. Our automatic bin washers accept all common plastic bin sizes designed to AS4123 and DIN EN 840 standards, including the 660L & 1100L (flat lid). Importantly, our innovative systems do not require adaptors or additional settings to accept these sizes and can wash 2 x 240L bins simultaneously. This is a major point of difference and advantage over other bin washing equipment. All things considered, the BinMaster automatic bin and container washer offers the complete package, meeting and exceeding the highest efficiency, compliance and environmental standards. Combine this with the backing of a company that provides full installation, training, support and on-going maintenance facilities and you need look no further. Operational Capabilities Bravo, Solo & Predator - Designed to accept bins conforming to AS4123 and DIN EN 840 Wash Cycle Capacity (assumption is light/medium contaminant, regular wash) BinMaster Bravo 80L, 120L, 140L, 240L & 360L - max. 80 bins per hour 660L(flat lid) & 1100L (flat lid) Containers - max. 20 per hour BinMaster Solo 80L, 120L, 140L, 240L & 360L - max. 40 bins per hour BinMaster Predator (travel time not included) 80L, 120L, 140L, 240L & 360L - max. 80 bins per hour 660L(flat lid) & 1100L(flat lid) Containers - max. 20 per hour New Features Full 316 stainless steel construction for optimal durability Lifting device that can handle multiple bin configurations of 120/240/360L simultaneously without need for adaptors or resetting RFID optical identification sensor allows total control over the process with timely information and reporting Control software for individual bin monitoring, reporting and customised wash programs Energy and water efficiency with improved recycling, filtering and energy management Turbo-jets & mobile contoured boom for high-pressure external clean Automatic self-clean, flush, discharge and refill function with no water contact by operator Improved drying Automatic detergent and disinfectant dosing with constant liquid volume monitoring for improved management Reduced maintenance routines with pressure sensors & diagnostics for operator prompting Anti-bacterial management with UV disinfectant lights and improved filtration Improved machine safety systems exceed AS , ISO New compact design- Improved for smallest footprint available Simple operation requires minimal training ensuring high operator efficiency from the start Quick start programming readies machine for operation eliminating operator downtime Sustainability Supporting Your Sustainability Targets Our new systems deliver the best possible cleaning results with the lowest use of energy, detergents and water, helping to reduce your environmental impact. Water Savings Kleentek believes water is our most precious resource and sustainable use is a necessity, not a goal. We have engineered our bin washers with water conservation at the forefront of our efforts. Our new improved recycling systems are all equipped with water filtration units designed for Australian conditions that allow for several hundred wash cycles per tank of water. Our predischarge systems ensure all water vapour and discharged water is sanitised with state of the art UV disinfectant lamps. By filtering and recycling the water we are able to conserve resources and allow for the complete reclamation or the responsible disposal of used water. 4 5

4 Energy Savings Our systems deliver considerable energy savings over previous models. The use of advanced insulation around all tanks and hot water plumbing reduces heat dissipation and saves energy. Additional software programming ensures optimal energy efficiency by allowing site managers to adjust the programming to contamination levels and operational schedules, dramatically reducing standby energy consumption. Adjustable water temperatures allow optimal hot water management and the use of a water transfer pump ensures water can be rapidly heated to the desired setting. Low-energy LED lights are installed to allow easy inspection of critical parts lowering energy consumption and reducing the need for replacement. Detergent Savings Through the use of automated dosage pumps and constant liquid volume monitoring we can determine precise dosage requirements saving on detergent wastage. With our Kwikheat water system we can reduce the amount of detergent required for effective cleaning to <1%. Machine Operations At Kleentek we have devoted ourselves to evaluating each process and function, adding new technology and engineering each feature to enhance the wash quality. To assist the operator we have incorporated the latest advances in high pressure measuring and control systems to provide constant monitoring and operator support. Simple Operation An easy to operate hydraulic or pneumatic lifter system raises the containers into the wash bay where they are cleaned by high pressure rotating spray heads. A high-pressure contoured boom traces the exterior length of the bin for a superior clean. Minimal training is required and intuitive prompts on the user-interface mean high operator efficiency can be quickly achieved. This is a single operator machine requiring no supervision. Management RFID identification of each bin through the wash process is available, simplifying your operation and administration and giving you total control over the process with timely information and reporting. Management enabled codes provide set and lock operating and reporting parameters for added safety and control. Filtration Specially designed composite filter packs minimise the need for replacement, capturing gross contaminants and filtering the water. The multi-stage filtration of recycled water will improve the reliability and lifecycle of wash heads and pumps. Pumps We have upgraded the pumping plant to include world-leading technology from Interpump. Our pumps are now more compact, more powerful and quieter. They have been designed and installed to facilitate simple maintenance. High Pressure Cleaning Our new contoured boom is fitted with 6 high pressure, high speed rotating turbo nozzles for effective high-pressure top and side cleaning. The pneumatic controlled boom travels over the length of the bins ensuring an effective scrubbing action for the best possible clean. For internal cleaning we use state of the art, self-propelled multi-jet high-pressure nozzles that rotate 360 degree rotation at 110 rpm, with 170 degree coverage for a dramatically improved super clean. Air Dryers Our new dryer nozzles dry the bin internally with powerful, high-flow air-jets delivering in excess of 2,500 l/min flow of directed air. By delivering the air from our built-in compressors, we minimise noise and increase performance leaving the internals of the bin free of water residue. 6 7

5 Detergent Sprays To ensure efficiency of the wash cycle, a dosing pump will automatically apply our nonfoaming, biodegradable detergents that are specially formulated to remove stubborn dirt and organic material, ensuring an exceptional clean. Finally each bin receives a disinfectant and deodorizing spray during the drying cycle to ensue that it is not only sterilised but smells good too. Control Systems The new generation Siemens control systems provide intuitive operation and monitoring. This allows for integrated operation to easily customise wash programs in response to contamination levels. With its intelligent processing power, operation parameters such as cycle times, detergent dosing and water temperature can now be precisely controlled. Machine wake and sleep modes can also be optimised to match your operational hours, ensuring absolute efficiency. HMI Features High resolution, dimmable wide screen display for improved process visualisation Innovative interface with new controls & graphics provides improved monitoring and operation control Touch/Key for intuitive operation Archiving via USB Stick (Wi-Fi optional) -The new USB interface facilitates the connection of keyboard, mouse or barcode scanner and supports easy data archiving. Profibus or Profinet communication protocols enable easier communication reducing the need for additional wiring and adding value for process integration and monitoring. Work, Health & Safety Operator safety is paramount in our thinking and design. We seek to employ the latest advances in safety detection to ensure our machines comply and are certified to AS3100, AS and ISO The BinMaster Series is certified as a Class A machine under the Australia Standard for highpressure water jetters. This certifies the machine as a single operator machine with no requirement for expensive supervision. Noise Reduction Advanced sound insulation is installed on the doors, tank and pump enclosure for improved noise reduction. Safety Features We are 3rd Party certified compliant with the following standards as applicable to our equipment. Machine Safety Compliance Standards ISO AS AS/NZS 4233 High Pressure Water Jetting Systems Part 2 Construction and Performance Electrical Safety Compliance Standards AS3100: 2002 AS3000:

6 Safety Systems Status indicator light tower with audible alarm function Light curtain for intruder detection in loading zone Illuminated E-stops x 2 positions Safety guards for access control to loading zone Password protected operational parameter settings Thermal insulation for all hot-water pipes and tanks Vapour extracting & UV disinfection for reduced exposure to atomised bacteria (optional) Adjustable pick-up and set speeds tailored to operator skills (optional) IP65 Electrical enclosure Operational monitoring and automatic safety shutdown if parameters exceeded Quality Control Kleentek firmly believes that to meet the needs and expectations of our customers, we must ensure that our company culture enables us to fully understand and implement the concepts of Quality Process Management and we are proud to be ISO 9001 certified. Our components are sourced from the world s best companies and constructed from the highest quality materials. They are engineered for reliability and constructed to exacting quality standards to withstand the heavy wear-and-tear of industrial use. By only sourcing from renowned companies we can ensure support with long-term spare parts availability. By purchasing from Kleentek you are guaranteed a machine that has been researched and rigorously tested to exceed our exacting standards. Each machine is subjected to numerous tests and inspections at each stage of manufacture. Finally before any machine leaves our facility it must pass an exhaustive load and wash test. This benchmark report is included with each machine purchased ensuring we deliver on our commitment and reputation for reliability and quality. Maintenance We have streamlined general maintenance procedures, automating self cleaning, discharge and re-fill procedures. Operator required procedures such as filter cleaning will be prompted by the machine diagnostics and require minimal effort or intervention. The BinMaster Series has been designed for easy maintenance and inspection of critical components, with the extensive use of pullout rails and quick-connectors. Our use of components, only sourced from leading international companies, means continual support for spare parts ensuring long-term value maintenance. Detailed manuals are provided for each machine and are immediately updated if OEM directives or advisories are issued. BinMaster Solo BinMaster Bravo BinMaster Predator 10 11

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