TE Air Rotation Space Heater Industrial & Commercial Heating Systems

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1 TE Air Rotation Space Heater Industrial & Commercial Heating Systems (0) ErP READY 2018 POWRMATIC PRODUCT

2 INDUSTRIAL INDUSTRIAL & COMMERCIAL & COMMERCIAL WARM HEATING AIR HEATING SOLUTIONS Powrmatic CPx The Powrmaster TE range of gas and oil-fired air rotation heaters are specifically designed for the efficient Our air rotation units utilise high efficiency axial fans to move large volumes of air. These heaters achieve a Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna uniformity in the distribution of heated air that cannot be matched by conventional units that treat low aliqua. Ut enim ad minim veniam, quis nostrud exercitation ullamco laboris nisi ut aliquip ex ea commodo consequat. Duis volumes aute irure of dolor air at high in reprehenderit temperature. in voluptate velit esse cillum dolore eu fugiat nulla pariatur. Excepteur sint occaecat cupidatat non proident, sunt in culpa qui officia deserunt mollit anim id est laborum The principle of air rotation is to move large volumes of air at low velocity and controlled temperature. Cooler low level air is constantly drawn through the heater with a high level discharge effectively de-stratifying the building and, in turn, lowering the temperature gradient within the heated area. GAS Powrmatic TE heating of large areas and are especially suitable for open plan warehousing and manufacturing facilities. G20 - GROUP H / G25 GROUP L GAS 35 SEC FUEL (STANDARD) 28 SEC FUEL (OPTIONAL) OIL 35 SEC FUEL (STANDARD) 28 SEC FUEL (OPTIONAL) OIL G20 - GROUP H / G25 GROUP L LPG PROPANE G31 LPG PROPANE G31 Models Available TEG - Gas Fired TEO - Oil Fired Application & Configuration Powrmatic TE air rotation heaters are supplied in upright configuration. Whilst most TE heaters will be internally located it is possible to choose an external location for the heater and for such applications Powrmatic can offer a fully weatherproofed unit. Weatherproof units attract an additional cost. On matters of system sizing and plant location it is strongly recommended to consult with our in-house design team prior to product selection and installation. A free design service is available to customers.) Efficiencies Fuel usage and emissions are a key consideration within the TE heater operating principles and design. All heaters have efficiencies which meet or exceed the requirements of current Building Regulations with additional output options available. Efficiencies can be further enhanced with the selection of high/low or modulating burner options. Combustion Chamber The drum type chamber is fabricated from high grade T304 stainless steel close coupled to a high efficiency tubular heat exchanger. Both elements have been life-cycle tested and consequently covered by an extensive twenty year warranty. Lorem ipsum dolor sit amet Controls Heaters are supplied ready for automatic operation and are complete with safety and comfort controls. As standard heaters will be provided with high temperature limit protection as well as an optimised entry code protected control which includes a digital time switch, electronic day thermostat and frost protection thermostats with the temperature sensor located in the fan compartment which will constantly monitor the return air temperature. This will operate the burner high/low or modulation maintaining the space temperature which in turn will lower operating costs and provide the close temperature control within the space. The control console is heater mounted for all internal units and supplied in remote format for external heater variants. In the case of external the interconnecting wiring between the heater and control console is by others. Powrmatic pursues a policy of continuous improvement in both design and performance of its products and therefore reserves the right to change, amend or vary specifications without notice. Whilst the details contained herein are believed to be correct they do not form the basis of any contract and interested parties should contact the Company to confirm whether any material alterations have been made since publication of this brochure. 2

3 TYPICAL APPLICATIONS TYPICAL APPLICATIONS Warehouses Warehouses Factories Distribution / Logistic Centres Garage Storage Workshops Centres Distribution Sports Stadiums Centres Aircraft Exhibition Hangers Halls Production Facilities Cabinet The heater is supplied in modular format for on site assembly. Each section is of frame and panel construction and finished with hardwearing epoxy powder coat stove baked paint. Head Section Air Movement Via dynamically balanced axial fan sets with direct drive motors Spacer / Duct Section Heat Exchange Section Burners Powrmatic TE heaters are specification matched to pressure jet oil and forced draught gas burners. Oil fired heaters are arranged, as standard, for operation on Class D light distillate 35 second gas oil whilst gas fired heaters are supplied ready for use with natural gas (G20). Alternative kerosene, LPG propane (G31) or liquid biofuel firing available to order. Fan Section Approvals All Powrmatic heaters are type tested to meet the stringent requirements of the Gas Appliance Directive and are CE approved. CUSTOMER BENEFITS Large spacing heating with minimal heaters Delivered CUSTOMER in modular format for BENEFITS on-site installation Reduced installation costs by reducing multiple electrical, natural gas and piping connections Lcon sectetur adipiscing elit, sed do eiusmod tempor incididunt Painted ut to labore any RAL/BS et dolore colour magna (optional aliqua. extra) Duis aute irure dolor Recovers in reprehenderit and redistributes in voluptate waste heat produced velit esse in space cillum Minimise service costs by reducing the amount of overall heaters Lorem ipsum dolor sit amet, consectetur adipiscing elit, Manufactured in the UK Lcon sectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. APPROVED PRODUCT 3

4 How Air Rotation Does Work? Pioneered by our US sister company over 40 years ag technology for many years and continue to be a major worldwide benefit from the application of these well p buildings including warehouses, logistics centres, sports h The principle of air rotation is to move large volumes of air at low velocity and controlled temperature. Cooler low level air is constantly drawn through the heater with a high level discharge effectively de-stratifying the building and, in turn, lowering the temperature gradient within the heated area. For the majority of applications a single heater can provide uniform warmth wall to wall and floor to ceiling without the need for costly ductwork. Flexibility is a key benefit of Powrmatic air rotation systems. 75m 18.2 C 75m 18.4 C 19.1 C 19.0 C 19.7 C 18.5 C 19.4 C 19.2 C 20.3 C 20.4 C 19.8 C 19.2 C 19.6 C 19.5 C 19.3 C 19.5 C 12m 10m 18.5 C 18.5 C Loading bay doors Air rotation unit te C 19.7 C Temperature taken at 6m AFFL Temperature taken at 1m AFFL Temperature readings taken from actual installation of TE41 unit, J&L Industrial Supply. Oustide temperature = 7.5 C, set point of control unit = 19 C 21 Temperature ( C) control set point Time (hours) Air rotation heating system Conventional heating system 4

5 o, Powrmatic have been market leaders in air rotation global supplier of such systems today. Many customers roven systems which are now found in a wide variety of alls, arenas and many industrial and commercial premises. Internal Applications Due to the system s increased constant volume of air intake at floor level, which is heated to more energy-efficient temperatures, heated air is distributed with a uniformity that cannot be achieved by conventional heating units. The result is peak efficiency heating of large air quantities by direct heater action. External Applications External versions are also available. The use of a central plant heater and no requirement for extensive ductwork significantly reduces both installed and on-going service costs whilst a choice of fuels, modulating burner options and controls combine to ensure optimum fuel efficiencies. 5

6 Technical Specification Model Model Nominal Output kw Air Volume m 3 /s Dependant upon design criteria of system Nominal Output kw Supply V/ph/Hz 230/1/50 400/3/50 Air Volume m 3 /s Dependant upon design criteria of system Motor kw Dependant upon design criteria of system Electric Supply V/ph/Hz 230/1/50 400/3/50 Start amp Dependant upon design criteria of system Motor Rating kw Dependant upon design criteria of system Electric Run amp Dependant upon design criteria of system Start Current amp Dependant upon design criteria of system Gas Run (Standard) Current amp Dependant RS40GS20P upon design / criteria of system RS40GS10P RS50/70 RS70/100 GAS3GBP RS40GS20P / Gas (Standard) RS40GS10P GAS3GBP RS50/70 RS70/100 High Low Gas (Optional) RS40GS20D / RS40GS10D RS34M2Z RS40GS20D / High Low Gas (Optional) RS40GS10D Burner Modulating Gas RS34M2Z RS34MZ RS34MZ RS70M Options (Optional) RS40GS10M / RS50M / RS50M / 100M Burner Options Modulating Gas (Optional) Oil (Standard) RS40GS10M R40G10 RS34MZ / RS50M R40G20S / PRESS GBV RS34MZ / RS50M RL34/50 RS70M / 100M RL70/100 Oil (Standard) High Low Oil (Optional) R40G10 R40G10I R40G20S / PRESS R40G20D GBV / RL34 RL34/50 RL70/100 High Low Oil R40G20D Oil BSP/Rc R40G10I ⅜ ⅜ ⅜ ½ (Optional) Connection / RL34 Gas BSP/Rc ¾ 1¼ 1½ 2 Oil BSP/Rc ⅜ ⅜ ⅜ ½ Connection Minimum Inlet Nat Gas mbar 17.5 Fuel Pressure Gas LPG BSP/Rc mbar ¾ 1¼ ½ 2 Minimum Inlet Pressure Nat Gas mbar 17.5 Oil l/h 10.4 Consumption Fuel Standard LPGNat Gas mbar m 3 /h 10.9 Dependant 37.0 upon design criteria of system Outputs Consumption Oil LPG l/hm /h Standard Nat Height Gas m 3 /hmm Dependant upon design 6048criteria of system8045 Overall Outputs UF Upright Dimensions Freeblowing LPGWidth m 3 /hmm Height Depth mm mm Overall UF Upright Width Front mm mm Dimensions Installation Freeblowing UF Upright Depth Side mm mm Clearances Freeblowing Rear Front mm mm Installation Flue Diameter UF Upright mm ø Side mm 1000 Clearances Freeblowing Combustion Air Spigot mm ø Rear mm 1000 Noise Level dba Dependant upon design criteria of system Flue Diameter mm ø Combustion Air Spigot mm ø Noise Level dba Dependant upon design criteria of system Notes Fuel consumption and output figures based upon gross calorific values as follows Class D light distillate fuel oil nett CV MJ/l Natural gas (G20) nett CV MJ/m³ Propane (G31) nett CV MJ/m³ Overall heater height includes extension module Alternative height extension modules can be specified to suit site conditions The above weights are for standard heater and standard extension module only. Data and dimensions refer to standard internal models - for external models contact our sales office Fan motor sizes and electrical consumption levels will vary according to the specification of the heater. Actual rates will be confirmed at the time of quotation, alternatively contact the sales office for further information. Installer guidance notes on rear page 6

7 Dimensions Powrmastet TEG/TEO A B Head Section F Spacer/Duct Section E CLEAN OUT DOOR Heat Exchanger Section G D ACCESS DOOR Fan Section C H Front View R. H. Side View Rear View Model A B C D E F G Gas H Oil mm mm mm mm mm mm mm mm mm TE in Total TE TE TE

8 Case Studies Senator International Warehouse Sports Direct Sertec Logistic Centre 8

9 General The following notes are provided as a guide, however installers and General operators should fully acquaint themselves with the more detailed The following notes are provided as a guide, however installers guidance provided in the relevant installation manual. For copies of and such operators manuals should please fully consult acquaint our technical themselves department with the or more visit our website detailed - guidance provided in the relevant installation manual. For copies of such manuals please consult our technical department or visit our website - Standards All Standards Powrmatic TE heaters must be installed, commissioned and operated All Powrmatic with due TE heaters regard to must appropriate be installed, regulations commissioned including and but not operated limited with to BS due 6230, regard BS5410 to appropriate 1998, relevant regulations Codes of Practice, including possible but not limited requirements to BS of 6230, Local BS5410 Authorities, 1998, Fire relevant Officers Codes and the insurers of Practice, as well the as possible Powrmatic s requirements installation of manual. Local Authorities, Fire Officers and insurers as well as Powrmatic s installation manual. Position, Location & Assembly Powrmatic TE heaters are are specifically designed to operate to operate on air on air rotation principles. Consequently the the location of the of the heater(s) and any and any supplementary fan-only fan-only units (if units required) (if required) may have may a direct have a impact direct impact on the achievement on the achievement of required of required design criteria. design criteria. Your Installer Guide Installation in such areas may be possible under specific conditions. Please consult our technical department for further information. Where petrol engined vehicles are stored or maintained Where dust is present (i.e wood working or joinery shops) Where high levels of extract persist Plant Room Locations Specific requirements exist where heaters are to be installed within plant Installation rooms. in Such such requirements areas may be cover possible the provision under specific of positive conditions. Please connections consult as our well technical as ventilation department for combustion for further air and ductwork general information. plant room or enclosure ventilation. It is recommended that you consult with our technical department prior to installation. Plant Room Locations Specific requirements exist where heaters are to be installed Combustion within plant rooms. Air Such & requirements General Ventilation cover the provision of Within positive the ductwork United Kingdom connections mandatory as well regulations as ventilation apply for concernintion the air provision and general of combustion plant room air or and enclosure general ventilation. heater ventilation. It is combus- Where recommended a heater is that installed you consult within the with heated our technical space and department where that prior heated to installation. space has a natural ventilation rate greater than 0.5 air changes per hour then combustion air and general heater ventilation is probably not required. Combustion Air & General Ventilation If Within the heated the United space Kingdom has a natural mandatory ventilation regulations rate of less apply than 0.5 concerning the per provision hour or if the of combustion heater is plant air room and general located then heater differ- ven- to the directly within the space to ent criteria apply. Please consult the installation manual for further air changes It is possible to install the heater(s) directly within the space to tilation. Where a heater is installed within the heated space and a plant room area, an adjacent building or an details. be heated, within a plant room area, an adjacent building or an where that heated space has a natural ventilation rate greater external location. location. Weatherproofed Weatherproofed external external heaters heaters will will attract attract an than 0.5 air changes per hour then combustion air and general additional cost. an additional cost. heater ventilation is probably not required. Installation Clearances The height at which the air is discharged within the building can, for Particular clearances may be necessary for the correct and safe The height at which the air is discharged within the building If the heated space has a natural ventilation rate of less than 0.5 some applications, be critical and the final outlet plenum section function of the heater as well as for maintenance purposes. Such of can, the for heater(s) some applications, and fan-only be units critical (if required) and the may final need outlet to be plenum section to the of application. the heater(s) and fan-only units (if required) may different criteria apply. Please consult the installation manual for air changes per hour or if the heater is plant room located then clearances are confirmed in the relevant installation manual. tailored need to be tailored to the application. further details. On all matters of heater(s) and fan-only unit location it is strongly Flue recommended On all matters to of consult heater(s) with and our fan-only in-house unit design location team prior it is to Installation Clearances Each heater requires a separate flue system of the appropriate size. product strongly selection recommended and installation. to consult A with free our design in-house service design is available The Particular flue should clearances essentially may be be installed necessary in the for vertical the correct plane and and safe the to team customers. prior product selection and installation. A free design number function of of bends the heater kept to as a well minimum as for maintenance purposes. service is available to customers. Such clearances are confirmed in the relevant installation To aid installation the heater(s) is supplied in modular format. The manual. flue must be adequately supported and terminated with a suitable cowl, with due regard to the point of exit and it s proximity to Consideration To aid installation should the however heater(s) be is given supplied to the in means modular of moving format. the Consideration component should parts within however the site be and given necessary to the means mechanical of moving any Flue windows, doors or ventilation intakes etc. handling the component for assembly. parts Each within heater the site will and be delivered necessary in mechanical sections Each heater requires a separate flue system of the appropriate handling will require for assembly. on site lifting. Each Please heater contact will be delivered Powrmatic in for sections further size. The flue should essentially be installed in the vertical plane advice. and will require on site lifting. Please contact Powrmatic for Pipework and the number of bends kept to a minimum further advice. Care should be taken when sizing pipework to ensure that minimum Heaters should be installed on a level non-combustible base. It gas The and flue maximum must be adequately oil inlet pressures supported are not and compromised terminated under with a is important that all supporting structures have due regard to the Heaters should be installed on a level non-combustible base. dynamic suitable load cowl, conditions. with due regard Isolating to valves the point and of service exit and unions it s proximity provided to any for windows, each heater doors and or pipework ventilation installed intakes with etc. due regard should relevant weight loadings. It is important that all supporting structures have due regard to be for relevant standards and Codes of Practice. Consideration the relevant weight should loadings. also be given to flue routes, gas, oil, electrical Pipework and control connections, issues of public access and the siting of environmental Consideration control should stations also be and/or given remote to flue routes, temperature gas, oil, sensors electrical and the position control connections, needs to be representative issues of public of the access zone and the minimum gas and maximum oil inlet pressures are not com- Care should be taken when sizing pipework to ensure that Guarantee where Powrmatic TE heaters are provided with a comprehensive guarantee covering both the heater and the heat exchanger. For United temperature siting of environmental to which they control refer. stations and/or remote temperature sensors where the position needs to be representative of service unions should be provided for each heater and pipepromised under dynamic load conditions. Isolating valves and Kingdom sales the heater has the benefit of a two year parts and If the the zone heater temperature is to be located to which in a plant they refer. room, an adjacent building work installed with due regard for relevant standards and Codes twelve month labour guarantee whilst the heat exchanger assembly or externally then consideration of delivery and return air ductwork of Practice. has a five year guarantee with a further fifteen year sliding scale will If the be heater necessary. is to be located in a plant room, an adjacent building or externally then consideration of delivery and return air Guarantee time related warranty. All guarantees are subject to terms and conditions. Heaters ductwork should will be not necessary. be installed in hazardous areas or areas where Powrmatic TE heaters are provided with a comprehensive there is a foreseeable risk of flammable or corrosion inducing guarantee covering both the heater and the heat exchanger. particles, Heaters should gases or not vapours be installed being drawn in hazardous into the areas combustion or areas air or For United Kingdom sales the heater has the benefit of a two main fan circuits.areas where special consideration or advice may where there is a foreseeable risk of flammable or corrosion year parts and twelve month labour guarantee whilst the heat be required could include but is not limited to:where de-greasing inducing particles, gases or vapours being drawn into the exchanger assembly has a five year guarantee with a further solvents are present, even in minute concentrations combustion air or main fan circuits.areas where special consideration fifteen year sliding scale time related warranty. All guarantees Where paint or advice spraying may is carried be required out could include but is not are subject to terms and conditions. 2 YEAR PARTS WARRANTY limited Where to: styrenes or other laminating products are used Where airborne silicone is present 2 YEAR PARTS WARRANTY 1 YEAR LABOUR WARRANTY Where Where petrol de-greasing engined vehicles solvents are are stored present, or maintained even minute Where concentrations dust is present (i.e wood working or joinery shops) 1 YEAR LABOUR WARRANTY Where high levels of extract persist 10 YEAR TIME RELATED HEAT EXCHANGER WARRANTY Where paint spraying is carried out Where styrenes or other laminating products are used 10 YEAR TIME RELATED HEAT EXCHANGER WARRANTY Where airborne silicone is present 9

10 Powrmatic are a leading British manufacturer of industrial and commercial heating equipment. With over 60 years of experience in the HVAC industry, our products are built with integrity, and characterised by high quality and energy-saving designs, delivering exceptional performance and facilitating compliance with energy and emission regulations. Powrmatic are also a specialist British manufacturer of natural, powered and smoke ventilation products working closely with a wide range of architects and consultants whilst also a supplier of a range of air conditioning and evaporative cooling equipment. We provide a full product application advice service for architects, mechanical engineers, installers and end users to ensure the best products are selected to meet the required budget, design and regulatory requirements. Our heating and ventilation engineers are also supported by distribution partners and a network of installers who are knowledgeable in the supply, installation and maintenance of all of our equipment. Get in touch United Kingdom Office Powrmatic Limited Hort Bridge Ilminster Somerset TA19 9PS tel: +44 (0) fax: +44 (0) info@powrmatic.co.uk web: Ireland Office Powrmatic Ireland 45 Broomhill Close Tallaght Dublin 24 tel: +353 (0) fax: +353 (0) info@powrmatic.ie web: FOR THE LATEST NEWS, CASE STUDIES, AND TECHNICAL SUPPORT FOLLOW US ON #keepingthenationwarm ICOM Energy Association EURO-AIR QUALITY Powrmatic pursues a policy of continues improvement in both design and performance of its products and therefore reserves the right to change, amend or vary specifications without notice. Whilst the details contained herein are believed to be correct they do not form the basis of any contract and interested parties should contact the Company to confirm whether any material alterations have been made since publication of this brochure.

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