DOCUMENT CREASING /FOLDINGMACHINE
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1 Digifold5000P DOCUMENT CREASING /FOLDINGMACHINE ILLUSTRATED PARTS MANUAL MorganaSystems Limited United Kingdom Telephone: ( ) Facsimile: ( ) Website: ISSUE 2 AUGUST
2 INTRODUCTION Digifold 5000P ILLUSTRATED PARTS MANUAL The Illustrated Parts Manual has been designed to assist when selecting apart or assembly which may be required to service or repair your machine. The index on page four lists all of the major assemblies in the order in which the machine is constructed. The following page demonstrates how to recognise apart from asub-assembly and shows the quantity contained within the major assembly. The major assembly number and description is listed at the top of the page and should always be quoted when ordering parts or when seeking technical advice. Before ordering parts confirm that the model number of the machine (listed at the top of page four) is identical to the number stamped on the specification plate. Whilst checking this, make anote of the serial number also stamped on the plate. Some components will not be made available individually as they form part of a sub-assembly which may require specialist tools and knowledge to dismantle. The machine may not perform correctly if attempts are made to repair sub-assemblies of this type. NOTE... ALWAYS READ THE OPERATORS MANUALBEFORE MAKINGANY ADJUSTMENTS TOYOUR MACHINEANDALWAYS DISCONNECT THE POWER SUPPLYBEFORE REMOVINGANYCOVERS. Page 2 CREASING /FOLDING
3 Digifold 5000P SYSTEM Page 3
4 INDEX SECTION ASSEMBLY DESCRIPTION PAGE MAINASSEMBLY MECHANISM DELIVERYSYSTEM FINALASSEMBLY 46 NOTE... TIP... To assist you in quickly finding the section you require, there are numbered tabs positioned down the outside edges of each page. Page 4 CREASING /FOLDING
5 Digifold 5000P BLANK PAGE SYSTEM Page 5
6 MAINFRAMEASSEMBLY Page 6 CREASING /FOLDING
7 Digifold 5000P MAIN FRAMEASSEMBLY SYSTEM Page 7
8 MAINFRAMEASSEMBLY Page 8 CREASING /FOLDING
9 Digifold 5000P MAIN FRAMEASSEMBLY SYSTEM Page 9
10 MAINFRAMEASSEMBLY Page 10 CREASING /FOLDING
11 Digifold 5000P MAIN FRAMEASSEMBLY SYSTEM Page 11
12 MAINFRAMEASSEMBLY Page 12 CREASING /FOLDING
13 Digifold 5000P MAIN FRAMEASSEMBLY ITEMNo. PART No. QTY. DESCRIPTION CHOKE BLEEDASSEMBLY-Digfold Mk Blade MotorAssy Tie Bar -VacuumAssy -Digifold Mk Tie Bar -Vacuum Stepper -Digifold Mk BLADE POSITION SENSOR Vacuum RollerAssy Vacuum Support Plate Vacuum Stepper Plate SENSOR MOUNT -Vacuum Roller Vacuum Roller Drive Pulley -15T Screw -Pan Pozi Taptite -M3 x8lg Screw -Pan Pozi Taptite -M4 x10 Lg SCREW -Socket Cap Head -M5 x20 Lg SCREW -Socket Cap Head -M8 x20 Lg Screw Skt Cone Pt -M5 x30 Lg Screw -Skt Set Screw -Flat Pt. -M4 x8lg Screw -Skt Set Screw -Flat Pt. -M5 x6lg WASHER -Plain -M WASHER -Plain -M Waved Washer XL037 Timing Belt CABLE TIE MTG.-Push Fit. SYSTEM Page 13
14 MAINFRAMEASSEMBLY Page 14 CREASING /FOLDING
15 Digifold 5000P MAIN FRAMEASSEMBLY ITEM No. PART No. QTY. DESCRIPTION Universal KnobAssy.-M6 x10 Lg. -Black -Ø Tie Bar -MK5 Female Release Link Release Post Release Collar Release Stop Release Spacer SCREW -Socket Button Head -M6 x10 g Screw -Skt Set Screw -Flat Pt. -M5 x5lg SCREW -Skt Set Dog Pt. -M5 x16 Lg Flanged Iglidur Bush -Ø15 XØ17 XØ23 X9 SYSTEM Page 15
16 MECHANISM Page 16 CREASING /FOLDING
17 Digifold 5000P MECHANISM ITEM No. PART No. QTY. DESCRIPTION TIMING PULLEY - 16XL - Wide Flanged STEPPER DRIVE MOTOR & LEAD ASSY BUTTERFLY VALVE - AutoCreaser Mk Mounting Pad - Digifold Solenoid DynaCrease - Digifold POWER SUPPLY ASSY. - 48V POWER SUPPLY ASSEBLY - 24V KNIFE DRIVER PCB ASSEMBLY FOLD ROLLER ASSY. - DigiFold Mk2-3rd TILT ASSY - Digifold Mk GAP SET ASSEMBLY - DigiFold Mk Air Inlet Port - Digifold Mk PERFORATOR ASSEMBLY - DigiFold Mk PIVOT ARM - Perforator - Digifold Mk Screw - Pan Pozi Taptite - M4 x 10 Lg Screw - Pan Pozi Taptite - M4 x 20 Lg Screw - Pan Pozi Taptite - M5 x 12 Lg Screw - Csk Hd. Taptite - M3 x 8 Lg Screw - Socket Cap Head - M3 x 16 Lg SCREW - Socket Cap Head - M5 x 16 Lg SCREW - Socket Button Head - M6 x 20 Lg SCREW - Socket Button Head - M8 x 12 Lg Screw - Skt Set Screw - Flat Pt. - M4 x 6 Lg Screw - Skt Set Screw - Flat Pt. - M5 x 6 Lg NUT - Full - M NUT - Full - M WASHER - Plain - M WASHER - Plain - M WASHER - Plain - M Washer - Shakeproof - M HEX PILLAR - M4 Male/M4 Female x 35 Lg GS-19 Gas Spring XL062 Timing Belt Shoulder Bolt - Ø6(M5) x 10 Lg D-Frame Solenoid MD LARGE FAN EBMW2S130-AA V 50/60HZ Capacitor 1000uF 100V DC Capacitor Mounting Clamp SYSTEM Page 17
18 MECHANISM Page 18 CREASING /FOLDING
19 Digifold 5000P MECHANISM ITEM No. PART No. QTY. DESCRIPTION UNIVERSAL KNOB ASSY - M6 x 25 Lg. - Black - Ø KNOB - Vac Bleed DOUBLE SHEET DETECTOR MTG. - DF - MK Lead - Double Sheet Detection LABEL - Papergate 'UP' Link Mounting Pad - Digifold Solenoid KNIFE DRIVE PIN HEX PILLAR - M Loading Table - Digifold Mk MOVING SIDELAY ASSY. - DigiFold Mk FEED BED - Digifold Mk Sidelay Clamp Bar - Digifold Mk Sidelay Locking Pin - Digifold Mk LOADING TABLE EXTENSION - DigiFold Mk ELECTRONICS ASSEMBLY - DigiFold mk Edge Sensor Assembly - Digifold Mk SENSOR BAR ASSEMBLY - DigiFold Mk SENSOR BAR ASSEMBLY - DigiFold Mk st Blade Assembly - Digifold Mk Paper Guide Assy. - 2nd PAPERGATE ASSEMBLY - DIGIFOLD MK ROLLER SHEILD - 2nd SHIELD SUPPORT - Top - Op. - DigiFold Mk Connecting Link Assy - Solenoid Display Unit - Integrated Connecting Link Assy Knife Connecting Link Assy KNOB - Input Roller Upper Support Block Worm Wheel - Eccentric WORM WHEEL - Gap Set SPRING HUB - Dynatilt TILT POST - Dynacrease SYSTEM Page 19
20 MECHANISM Page 20 CREASING /FOLDING
21 Digifold 5000P MECHANISM ITEM No. PART No. QTY. DESCRIPTION Screw - Pan Pozi Taptite - M4 x 10 Lg Screw - Pan Pozi Taptite - M4 x 16 Lg Screw - Pan Pozi Taptite - M5 x 25 Lg Screw - Csk Hd. Taptite - M3 x 16 Lg Screw - Csk Hd. Taptite - M4 x 10 Lg SCREW - Socket Cap Head - M5 x 12 Lg SCREW - Socket Cap Head - M8 x 20 Lg SCREW - Socket Cap Head - M10 x 16 Lg SCREW - Socket Button Head - M4 x 8 Lg SCREW - Socket Button Head - M6 x 12 Lg SCREW - Socket Button Head - M8 x 40 Lg Screw - Skt Set Screw - Flat Pt. - M4 x 12 Lg Screw - Skt Set Screw - Flat Pt. - M5 x 6 Lg SCREW-SKT SET DOG PT.- M4 x 8 Lg SCREW - Skt Set Dog Pt. - M5 x 10 Lg NUT - Full - M NUT - Full - M NUT - Half - M WASHER - Plain - M WASHER - Plain - M WASHER - Plain - M WASHER - Plain - M WASHER - Plain - M Tension Pin - Ø3 X 16 Lg Dowel - Ø4 x 12 Lg L.H. Torsion Spring R.H. Torsion Spring THRUST WASHER - Ø5.1 x Ø9.5 x NYLON SPA CER - Ø6 x Ø3.2 x D-Frame Solenoid MD STEEL BALL - Ø ANTI-STATIC TRANSFORMER Ultrasonic Receiver SYSTEM Page 21
22 MECHANISM Page 22 CREASING /FOLDING
23 Digifold 5000P MECHANISM SYSTEM Page 23
24 MECHANISM (DynaCrease) Page 24 CREASING /FOLDING
25 Digifold 5000P MECHANISM ITEM No. PART No. QTY. DESCRIPTION TIE BAR -Dynacrease -Upper TIE BAR -Dynacrease - Lower SPACER -Crank Shaft BLADE POSITION SENSOR Tie Bar -Counterweight Power ShaftAssy -Digifold Mk Blade AdjusterAssy Upper Pivot Screw -Dynacrease Adjustment Cam Input Guide -DynaCrease Output Guide -DynaCrease LOCK NUT -Blade Cam Sensor Mount Plate -Dynacrease SIDE PLATE -Op. Side -Dynacrease SIDE PLATE -Lay Side -Dynacrease Counterweight -DynaCrease DYNAMIC BLADE SET -STANDARD UPPER GUIDE BLOCK -Dynamic Power Link Pivot Bush Screw -Pan Pozi Taptite - M3 x 12 Lg Screw -Pan Pozi Taptite - M4 x 8 Lg Screw -Pan Pozi Taptite - M4 x 10 Lg Screw -Csk Hd. Taptite - M4 x 6 Lg SCREW -Socket Cap Head - M5 x 40 Lg SCREW -Socket Cap Head - M8 x 20 Lg Screw -Skt Set Screw -Cone Pt. -M6 x 12 Lg SCREW -Skt Set Dog Pt. -M5 x 10 Lg NUT - Full - M Nut -Full - M WASHER -Plain - M WASHER -Plain - M Flanged Oilite Bush BEARING-DEEP GROOVE BALL ZZ BEARING -Iglidur W SPIROL SPACER -Ø4 x Ø5.65 x 4 Lg DOWEL - Ø6 x 20 Lg NYLONSPACER - Ø6 x Ø3.2 x XL Timing Belt Shoulder Bolt -Ø10(M8) x 40 Lg Shoulder Bolt -Ø8(M6) x 16 Lg. SYSTEM Page 25
26 MECHANISM (Loading Table) Page 26 CREASING /FOLDING
27 Digifold 5000P MECHANISM ITEMNo. PART No. QTY. DESCRIPTION Key Hole Latch -Creaser BALL HOLDER -DocuMaster -Digifold Mk _SideLay -Digifold Mk Loading Table -Digifold Mk CONTROLBED -Digifold Mk MANIFOLD TUBE -Digifold Mk End Plate -Loading Table Manifold Spacer Strip Sidelay -Rear Guide Slotted Distribution Tube KNOB -6PositionAir Distribution Air Bleed Spool Screw -Pan Pozi Taptite -M3 x12 Lg Screw -Pan Pozi Taptite -M4 x8lg Screw -Pan Pozi Taptite -M4 x16 Lg Screw -Pan Pozi Taptite -M5 x12 Lg Screw -Csk Hd. Taptite -M3 x6lg Screw -Button Hd. -M5 x12 Lg Screw -Skt Set Screw -Flat Pt. -M4 x12 Lg Screw -Skt Set Screw -Flat Pt. -M4 x20 Lg SCREW -Skt Set Dog Pt. -M5 x8lg M6 Ball Spring Plunger Hex Spacer -M3 x15 Lg 'O' Ring Ø26 xø O'Ring Ultrasonic Transmitter SYSTEM Page 27
28 MECHANISM (ElectronicsAssembly) Page 28 CREASING /FOLDING
29 Digifold 5000P MECHANISM ITEM No. PART No. QTY. Description Stepper Drive PCB Assembly Stepper Drive - Vacuum Drum JoyStick - Multi-Function DIN Socket Assy Electronics Panel - DigiFold Mk Controller PCB Assy Screw - Pan Pozi Taptite - M3x8Lg Screw - Pan Pozi Taptite - M4x10 Lg Screw - Csk Hd. Taptite - M4x16 Lg Screw - Csk Hd. Taptite - M4x10 Lg NUT - Full - M NUT - Full - M WASHER - Plain - M WASHER - Plain - M Washer - Shakeproof - M Snap Bushing Ø33.3xØ Grommet - Ø12.7 X Ø15 X Ø20 X Fuse 3.15A - 20mm x5mm Fast Blow FUSE HOLEDER - Ø5x EMERGENCY STOP SWITCH - Double Pole CABLE TIE MTG. - Push Fit Mains Inlet - 20A Tab Te rminal Block - 4 way SWITCH - Compressor - 12A SWITCH - System PSUUnit - 5V/24V Mains Filter Fuse 4.0A - 20mm x5mm Anti-Surge SYSTEM Page 29
30 MECHANISM (TiltAssembly) Page 30 CREASING /FOLDING
31 Digifold 5000P MECHANISM ITEMNo. PART No. QTY. DESCRIPTION WORM -Gap Set Pot &LeadAssy.-Tilt MOUNTING PLATE -Tilt -DigiFold Mk KNOB -Gap Set -DigiFold Mk Shaft -Tilt Set Screw -Socket Set Knurled -M3 x4lg Screw -Socket Set Knurled -M4 x5lg Screw -Socket Set Knurled -M5 x6lg SCREW -Skt Set Dog Pt. -M4 x6lg DISC SPRING Thrust Washer -Ø8 xø15.88 x MULTI-BEAM COUPLER -Size 13 SYSTEM Page 31
32 MECHANISM (Gap SetAssembly) Page 32 CREASING /FOLDING
33 Digifold 5000P MECHANISM ITEMNo. PARTNo. QTY. DESCRIPTION WORM -Gap Set Pot &LeadAssy.-Gap Pot &LeadAssy.-Gap Pot &LeadAssy.-Gap MOUNTING PLATE -Gap Set -DigiFold Mk SHAFT -GAP SET -1st Roller SHAFT -GAP SET -2nd Roller SHAFT -GAP SET -3rd Roller KNOB -Gap Set -DigiFold Mk Screw -Socket Set Knurled -M3 x4lg Screw -Socket Set Knurled -M4 x5lg Screw -Socket Set Knurled -M4 x6lg SCREW -Skt Set Dog Pt. -M4 x6lg DISC SPRING Thrust Washer -Ø8 xø15.88 x MULTI -BEAM COUPLER -Size 13 SYSTEM Page 33
34 MECHANISM Page 34 CREASING /FOLDING
35 Digifold 5000P MECHANISM SYSTEM Page 35
36 MECHANISM Page 36 CREASING /FOLDING
37 Digifold 5000P MECHANISM ITEMNo. PARTNo. QTY. Description Side Plate -Perf -Op Side Side Plate -Perf -Lay Side PERFORATOR SHAFTASSEMBLY-Upper PERFORATOR SHAFTASSEMBLY-Lower TOPTIE BAR -Perf Unit PERFORATOR IDLER GEARASSY.-DigiFold Mk PERF.IDLER TIE BARASSEMBLY-Digifold Mk PERF STRIPPERASSEMBLY-DigiFold Mk Anti -Static Mounting -Perf Unit COVER -PERFORATOR -Bottom CAM -Perf. GearAdjuster PERFORATOR COVER -DigiFold Mk SCREW -Socket Countersunk Head -M6 x16lg Screw -Pan Pozi Taptite -M4 x6lg Screw -Csk Hd. Taptite -M4 x8lg SCREW -Socket Cap Head -M6 x12lg Screw -Socket Set -Flat Point -M4 x4lg SCREW -Skt Set Dog Pt. -M6 x12lg Hex Hd. Set screw -M4 x10lg NUT -Full -M WASHER -Plain -M WASHER -Plain -M HANDLE -Pocket Pull WAVED WASHER NYLON WASHER -Ø10.36 XØ22.23 X TIE WRAP -Small ANTI -STATIC BAR SYSTEM Page 37
38 DELIVERYSYSTEM Page 38 CREASING /FOLDING
39 Digifold 5000P DELIVERYSYSTEM ITEMNo. PARTNo. QTY. DESCRIPTION ROLLER END CAP -Ø ROLLER DO NOTTOUCH_LABEL Delivery Main FrameAssy Inner Catch Tray Positioning PotAssy Delivery -Undercover Idler PulleyAssy -Size Delivery Idler RollerAssy Roller guideassy -Op. Side Roller guideassy -Lay Side Delivery DriveAssy Roller Guide Bar Belt Clamp plate -Delivery D-Spacer -Belt Clamp Roller Pivot Shaft -Delivery COLLAR -Wheel Spacer Stacker -Delivery Shaft -Tri Lobe Delivery Wheel SPACER Square Foot -12.6mm NYLON WASHER -Ø12.2 X17.1 X RETAINING RING -External -Ø Screw -Pan Pozi Taptite -M4 x8lg SCREW -Cap Hd. -M4 x8lg SCREW -Socket Cap Head -M5 x35lg SCREW -Socket Button Head -M4 x10lg SCREW -Socket Button Head -M8 x16lg Screw -Skt Set Screw -Flat Pt. -M4 x6lg Screw -Skt Set Screw -Flat Pt. -M5 x6lg WASHER -Plain -M WASHER -Plain -M6 SYSTEM Page 39
40 DELIVERYSYSTEM Page 40 CREASING /FOLDING
41 Digifold 5000P DELIVERYSYSTEM ITEMNo. PARTNo. QTY. DESCRIPTION Delivery -Lay Side Delivery -Op. Side Conveyor Bed Tension Block HEX PILLAR -M8 x30lg Screw -Pan Pozi Taptite -M4 x16lg SCREW -Socket Cap Head -M5 x10lg SCREW -Socket Button Head -M4 x10lg NUT -Full -M WASHER -Plain -M WASHER -Plain -M Delivery Grab Handle SYSTEM Page 41
42 DELIVERYSYSTEM Page 42 CREASING /FOLDING
43 Digifold 5000P DELIVERYSYSTEM SYSTEM Page 43
44 DELIVERYSYSTEM ITEMNo. PARTNo. QTY. DESCRIPTION Crowned RollerAssy Crowned Roller ShaftAssy Roller Drive Pulley -20XL Screw -Skt Set Screw -Flat Pt. -M4 x4lg BEARING -Deep Groove Ball ZZ CIRCLIP -External -Ø CIRCLIP -External -Ø (CrownedDrive ShaftAssy) Page 44 CREASING /FOLDING
45 Digifold 5000P DELIVERYSYSTEM ITEMNo. PARTNo. QTY. DESCRIPTION Bearing Plug -Idler Drum Extended Belt Drum -Idler Delivery Idler Shaft BEARING -Deep Groove Ball ZZ RETAINING RING -External -Ø (DeliveryIdlerRollerAssy) SYSTEM Page 45
46 FINALASSEMBLY Page 46 CREASING /FOLDING
47 Digifold 5000P FINALASSEMBLY SYSTEM Page 47
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