BLASTMASTER 1600 CFM AIR DRYER

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1 BLASTMASTER 600 CFM AIR DRYER PART NUMBERS AND SCHEMATICS GUIDE

2 Company Profile Since 944, Marco has developed a strong tradition of providing innovative and reliable products and services to the surface preparation and protective coatings industries. We are the world s premier provider of Abrasives, Blasting, Coating, Dust Collectors, Engineered Systems, Rental, Safety, Service, Repair, & Modernization, and Vacuums. Through innovative designs and a total commitment to quality, Marco manufactures products that increase production rates, create a safer workplace, and reduce maintenance costs. Marco s industry experience, manufacturing capabilities, legendary customer service, product availability, logistics services, and technology leadership is your assurance that we deliver high quality products and services, providing the best value to you, our customer. The Marco Difference Industry Experience With Marco on your team, you have access to expertise which can only come from decades of industry leadership. We have organized our engineering department, production specialists, customer operations, and safety support into a Center of Competence. As a Marco customer, you have access to hundreds of years of cumulative experience related to your operations. Manufacturing Excellence Marco is a U.S. based, ISO 900:008 certified manufacturer of equipment for the Surface Preparation and Protective Coatings industries. Marco s engineers benchmark the industry to ensure that we design and manufacture superior products that set the Gold Standard for performance, safety, and quality. Legendary Customer Service Marco s legendary customer service team is staffed by friendly, highly-trained individuals who are focused on providing the highest level of product support, order accuracy, and customer satisfaction. Product Availability We stock over 0,000 SKU s and have more than 45 shipping locations to serve North American and International markets for all major brands of blasting and coating equipment. As the largest provider of surface preparation and protective coatings equipment in the world, our inventory levels and product availability are unmatched. Logistics Services Marco s in-house logistics team is dedicated to moving your shipment anywhere in the world. We move more than 4,000 truckloads every year, allowing you to save on freight costs by leveraging our buying power. Lower your process costs with a single invoice, which includes product and freight. Technology Leadership Our website provides: Operator s Manuals, Part Numbers and Schematics Guides, SDS information, and Features & Specifications Guides, providing access to information 4/7. Our Extranet application allows you to receive quotes and place orders online. Our Intranet maintains a complete record of your purchase history to assist with ongoing support of your existing equipment and future purchasing decisions. Vision Statement Marco is the world s premier provider of Abrasives, Blasting, Coating, Dust Collectors, Engineered Systems, Rental, Safety, Service, Repair, & Modernization, and Vacuums. Mission Statement Marco provides strong leadership and innovation to the surface preparation and protective coatings industries. We dedicate our efforts to the continuous improvement of our products, services, processes, people, and most importantly, the quality of our customer s experience. Quality Statement Marco is committed to providing superior quality in the design, manufacturing, distribution, rental, service, and repair of our products. Our ISO 900:008 certification extends throughout all operations in all locations. Continuous improvement of our processes and supply chain Integration comprise the core of our business strategy for delivering exceptional quality and value in all Marco products and services. Management Philosophy We are a company dedicated to the success of every customer and associate. We discuss, debate, challenge, measure, and test our ideas. We will be boundless and limitless in our passion to improve. Through sound leadership and dedicated associates, we will ensure a long term, profitable future for Marco, our associates, customers, and suppliers. Blastmaster 600 CFM Air Dryer

3 TABLE OF CONTENTS CONTENTS Part Numbers Specifications Assembly Part Numbers & Schematics Blastmaster 600 CFM Air Dryer Pneumatic Blastmaster 600 CFM Air Dryer Electric Aftercooler Assembly Pneumatic Aftercooler Assembly Electric Transfer Hose Assembly Inlet Filter Assembly Air Filter/Regulator/Lubricator Inspection Door Assembly Outlet Filter Optional Accessories Blastmaster 600 CFM Air Dryer

4 PART NUMBERS Part Numbers BLASTMASTER 600 CFM AIR DRYER Description Blastmaster 600 CFM Air Dryer Pneumatic 0067 Blastmaster 600 CFM Air Dryer Electric 3 Blastmaster 600 CFM Air Dryer

5 SPECIFICATIONS Lubrication SAE 0 oil or Air Tool Anti-freeze Lubricant Tank Outlet Ports 3 Tank Inlet Ports 3 A B C Empty Weight: 386 lbs Overall Dimensions: A: 88 B: 35 C: 7 Pneumatic model shown. Electric model has same dimensions. Blastmaster 600 CFM Air Dryer 4

6 Blastmaster 600 CFM Air Dryer Pneumatic 5 Blastmaster 600 CFM Air Dryer ASSEMBLY PART NUMBERS & SCHEMATICS Item # Part # Description Fig Blastmaster 600 CFM Air Dryer Pneumatic CFM Heat Exchanger Mounting Bracket (Two Required) 040 /-3 x -3/4 Bolt (0 Required) / Flat Washer (6 Required) / Split Lock Washer (0 Required) /-3 Hex Nut (0 Required) Heat Exchanger Protective Grate 7 0TTAHP6005 Aftercooler Core Assembly - Complete (See Fig. 3) /-3 x -3/4 Bolt (3 Required) / Flat Washer (3 Required) / Split Lock Washer (3 Required) 040 /-3 Hex Nut (3 Required) Transfer Hose Assembly (See Fig.5) / x NPT Reducing Elbow 4 0AH00 I.D. Air Hose (Per Foot) /4 NPT Plug 6 Inspection Door Assembly (See Fig.8) NPT Sight Glass NPT Street Elbow x NPT Pipe Nipple NPT Full Port Ball Valve Aftercooler Exhaust Muffler 950 CFM 600 CFM 08 Male x / Female Bushing 3 05 Galvanized Close Nipple 4 0SFE Female Swivel (Two Required) 5 0AHCL Band Clamp (Two Required) 6 Outlet Filter Assembly (See Fig.9) 7 0SAP90 / 90 Swivel / (F) NPT x / (F) NPT Nipple (Two Required) 9 0AH0 / I.D. Air Hose (Per Foot) 30 0L363 Ball Valve NPT Galvanized Pipe Plug Filter/Regulator/Lubricator with Pressure Gauge (See Fig.7) Moisture Separator Brace 34 Inlet Filter Assembly (See Fig. 6) 35 Desiccant Tablets (See Fig. 0) Spherical Tower Packing (See Fig. 0) NPTM x NPTF Bushing 05M7 Features and Specifications Guide Blastmaster 600 CFM Air Dryer 06M7 Part Numbers and Schematics Guide Blastmaster 600 CFM Air Dryer 0907 Operator s Manual Blastmaster 600 CFM Air Dryer 0907 Hazard Identification Tag

7 PART NUMBERS AND SCHEMATICS Figure : Blastmaster 600 CFM Air Dryer Pneumatic,3,4,5 8,9,0,,3,4, Blastmaster 600 CFM Air Dryer 6

8 Blastmaster 600 CFM Air Dryer Electric PART NUMBERS AND SCHEMATICS Item # Part # Description Fig Blastmaster 600 CFM Air Dryer Electric CFM Heat Exchanger Mounting Bracket (Two Required) /-3 x -/ Bolt (3 Required) / Flat Washer (3 Required) / Split Lock Washer (3 Required) / Hex Nut (3 Required) Heat Exchanger Protective Grate 7 0TTAHP CFM Aftercooler Core Assembly - Complete (See Fig. 5) /8-6 x -/4" Bolt (Four Required) /8" Flat Washer (Eight Required) 0 0L /8" Lock Washer (Four Required) /8" Hex Nut (Four Required) Transfer Hose Assembly (See Fig.5) Volt AC Motor Starter Single Phase /4 NPT Plug 5 Inspection Door Assembly (See Fig.8) NPT Sight Glass NPT Street Elbow x NPT Pipe Nipple NPT Full Port Ball Valve 0 Outlet Filter Assembly (See Fig.9) 0G00737 / NPT Pipe Plug NPT Galvanized Pipe Plug Moisture Separator Brace 4 Inlet Filter Assembly (See Fig. 6) 5 Desiccant Tablets (See Fig. 0) Spherical Tower Packing (See Fig. 0) NPTM x NPTF Bushing 05M7 Features and Specifications Guide Blastmaster 600 CFM Air Dryer 06M7 Part Numbers and Schematics Guide Blastmaster 600 CFM Air Dryer 0907 Operator s Manual Blastmaster 600 CFM Air Dryer 0907 Hazard Identification Tag 7 Blastmaster 600 CFM Air Dryer

9 PART NUMBERS AND SCHEMATICS Figure : Blastmaster 600 CFM Air Dryer Electric,3,4,5 8,9,0,,3,4, Blastmaster 600 CFM Air Dryer 8

10 PART NUMBERS AND SCHEMATICS Figure 3: Aftercooler Assembly Pneumatic Item # Part # Description Fig. 3 0TTAHP CFM Aftercooler Core Assembly Complete Air Motor Fan Guard Fan Blades (Includes Blades and Hub) Fan Bushing Fan Shroud Aftercooler Core Pneumatic Tool Oil - 3 oz Air Motor Service Kit (Includes: shaft seal, drive end bearing, dead end bearing, four vanes, four push pins, four vane springs, shim, end cap gasket, muffler cartridge, and muffler felt) 9 Blastmaster 600 CFM Air Dryer

11 PART NUMBERS AND SCHEMATICS Figure 4: Aftercooler Assembly Electric Item # Part # Description Fig. 4 0TTAHP CFM Aftercooler Core Assembly - Complete Electric Motor (5V/08-30V) Single Phase Fan Guard Fan Blades (Includes Blades and Hub) Fan Bushing Fan Shroud Aftercooler Core Pneumatic Tool Oil - 3 oz. Blastmaster 600 CFM Air Dryer 0

12 PART NUMBERS AND SCHEMATICS Figure 5: Transfer Hose Assembly Item # Part # Description Fig /8- x 3 Bolt (Eight Required) /8 Flat Washer (6 Required) Flange Gasket (Two Required) /8 Split Lock Washer (Eight Required) /8 Hex Nut (Eight Required) NPT Close Nipple NPT Threaded Flange (Three Required) 8 0BU35 3 Boss Clamp (Two Required) x -/ Steel Reinforced Air Hose (Per Foot) NPT Street Elbow (Two Required) NPT Hose Stem (Two Required) Blastmaster 600 CFM Air Dryer

13 PART NUMBERS AND SCHEMATICS Figure 6: Inlet Filter Assembly Item # Part # Description Fig /8- x 3 Bolt (Four Required) /8 Flat Washer (Eight Required) Flange Gasket NPT Threaded Flange /8 Split Lock Washer (Four Required) /8 Hex Nut (Four Required) NPT Close Nipple /4 NPT Full Port Ball Valve /4 NPT Hex Nipple Inlet Moisture Separator Blastmaster 600 CFM Air Dryer

14 PART NUMBERS AND SCHEMATICS Figure 7: Air Filter/Regulator/Lubricator Item # Part # Description Fig Air Filter/Regulator/Lubricator With Pressure Gauge Pneumatic Complete Filter/Regulator Includes items #4,8,9,0, Mounting Bracket and U-bolt Kit 3 0SAP90 / 90 Swivel (Two Required) Coupler With 3/4 x / Reducing Bushing (Two Required) /4-0 Stainless Steel Lock Nut with Nylon Insert (Eight Required) /4 Flat Washer (Eight Required) /4-0 x -/4 Grade 5 Hex Bolt (Four Required) Litre Lubricator Bowl Pressure Gauge 0-60 PSI /4 Back Mount /4 x Pipe Nipple Large O-ring - Lubricator Pneumatic Tool Oil - 3 oz Diaphragm Kit for Filter/Regulator Bowl, 0-Ring and Site Gauge Kit Cartridge Kit for Liter Bowl-Lubricator Lubricator Extension Metal Bowl Kit 3 Blastmaster 600 CFM Air Dryer

15 PART NUMBERS AND SCHEMATICS Figure 8: Inspection Door Assembly 3 4 Item # Part # Description Fig Air Dryer Inspection Door Assembly Complete Includes Items # Nut and Bolt 005 Yoke Inspection Door Gasket Galvanized Inspection Door Cover Blastmaster 600 CFM Air Dryer 4

16 PART NUMBERS AND SCHEMATICS Figure 9: Outlet Filter Item # Part # Description Fig Galvanized Square Head Pipe Plug (Two Required) Galvanized Close Nipple Flange Flange Gasket /8- Hex Nut (Four Required) /8 Lock Washer (Four Required) /8 x -5/6 Stainless Steel Flat Washer (Eight Required) /8- x 3 Bolt (Four Required) /4 Ball Valve /4 x /4 Hex Nipple Outlet Filter Body (M) x (F) Bushing Transport Lug 5 Blastmaster 600 CFM Air Dryer

17 OPTIONAL ACCESSORIES Desiccant Tablets Spherical Tower Packing Part Numbers DESICCANT TABLETS Package Weight Packaging 0V pounds Bag 5V pounds Pail 5V pounds Steel Drum 5V pounds Bulk Bag Van Air Systems Dry-O-Lite SDS 08V6 Part Numbers SPHERICAL TOWER PACKING Unit of Measure 0039 Cubic Foot Blastmaster 600 CFM Air Dryer 6

18 OPTIONAL ACCESSORIES AIRFLOW SHUTOFF KITS LUG FITTINGS Part Numbers Pipe String I.D. Close Nipple Full Port Ball Valve Coupling " ME /4" 00 (Quantity of Two) 060 0ME /" 0405 (Quantity of Two) ME " (Quantity of Two) ME5 AIRFLOW SHUTOFF KITS HAMMERLOCK FITTINGS Part Numbers Pipe String I.D. Close Nipple Full Port Ball Valve Coupling Spud " 005 (Quantity of Two) 060 0DXGB /4" 00 (Quantity of Two) 060 0DXGB /" 0405 (Quantity of Two) DXGB " (Quantity of Two) DXGB " (Quantity of Two) GB38 7 Blastmaster 600 CFM Air Dryer

19 OPTIONAL ACCESSORIES Part Numbers INLET/OUTLET BUSHING Size 0083 Galvanized 3" MNPT x " FNPT Bushing Part Numbers GALVANIZED SQUARE HEAD PIPE PLUGS Size 090 " 090 -/4" 00 -/" 083 " Blastmaster 600 CFM Air Dryer 8

20 40+ NATIONWIDE SHIPPING LOCATIONS GLOBAL HEADQUARTERS 345 East Locust Street Davenport, IA 5803 ph: 800.BLAST.IT ( ) ph: fax: REGIONAL BRANCH OFFICES Iowa Davenport Louisiana Gonzales Harvey Lafayette Ohio Youngstown Texas Beaumont Corpus Christi Deer Park Marco Regional Branch Offices and Shipping Locations Direct Shipping Locations ABRASIVES BLASTING COATING DUST COLLECTORS ENGINEERED SYSTEMS RENTAL SAFETY SERVICE, REPAIR, & MODERNIZATION VACUUMS CONTACT MARCO 800.BLAST.IT ( ) FAX: Marco and Blastmaster are registered trademarks of Marco Group International Opco, LLC. All other brand names or marks are used for identification purposes and are trademarks of their respective owners. Literature #06M7_7//08

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