McQuay. Templifier Scroll Compressor Water Heater. TGZ Vintage A. Replacement Parts List No Revision E 04/2016

Transcription

1 Replacement Parts List No Revision E 04/06 McQuay Templifier Scroll Compressor Water Heater TGZ Vintage A To find your Daikin Applied parts distributor, call or visit

2 Contents Parts List Revision History... Nomenclature Serial Number...4 Unit Model Number- Dataplate...4 Unit Model Number- Complete...4, Electrical Legend...6 Unit Layout...7 Refrigeration Section Compressors, Evaporator, Condenser- TGZ A...8 Compressors, Sound Blankets- TGZ A...9 Compressors, Evaporator, Condenser- TGZ080-0A...0 Compressors, Sound Blankets- TGZ080-0A... Compressors, Evaporator, Condenser- TGZ0-90A... Compressors, Sound Blankets- TGZ0-90A... Compressor Trio Piping and Mounting... Liquid Line, Hot Gas Bypass TGZ A...4 TGZ080-0A... TGZ0-90A...6 Suction Line TGZ A...7 TGZ080-0A...8 TGZ0-90A...9 Discharge Line TGZ A...0 TGZ080-0A... TGZ0-90A... Pass Condenser Detail (Code = )... 4 Pass Condenser Detail (Code = 4)...4 Shell and Tube Evaporator Detail TGZ0-90A... Water Flow Switch (Code = AA or BB)... Control Panel Control Box Layout...6 Control Box Data Nameplate...6 Common Control Box Components...7 Components TGZ A...8 TGZ00-0A...9 TGZ0-90A...0 Communication Modules... Isolators... Field Installed Accessories... Critical Parts List...CPL Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page

3 Parts List Revision History Revision Date Description NEW 0/08 New A /09 Page - Ref # change O'Ring-Suction p/n from E446 to E446. Page 9 - Ref #60 remove BACnet IP/Ethernet Interface Board p/n Ref #700 remove BACnet MS/TP Interface Board p/n Ref #87 remove MODBUS Communications Module Only p/n 040. Ref #90 remove LonMark Communications Module Only p/n B 9/ Cover, Revision pg.: Updated to Daikin McQuay logo format. Page 4, : Updated Nomenclature to Rev. 6//0. Page 9,, : Changed tandem cmprs. to singles. Changed single Sound Blankets to Sound Blanket Kits. Updated & added footnotes. Page 6: Changed "McQuay Parts" to "Daikin McQuay Parts". Moved components table to new page 7. Updated footnote. Page 7 (OLD) (NEW): Updated Isolator p/ns and added drawings. Page 7-0 (NEW): Added Control Box Components tables. Repaginated form and updated TOC. Page 8 (OLD) (NEW): Added Remote Display Kit table & Water Flow Sw. components. Page 9: (OLD) (NEW): Moved Communication Modules into Control Box Section. Repaginated form and updated TOC. C / Page 8: Changed footnote notation "#4". to "#". changed 060 & 080"C" to 060 & "080A". Page 9: Rewrote footnote #4. Page : Changed Water Flow Indicator kit description from "TGZ00-060A" to "TGZ A" D / Page 8: Removed Pressure Transducers from this page, duplication of info on page 7. Page 0: Removed Pressure Transducers from this page, duplication of info on page 7. Page : Removed Pressure Transducers from this page, duplication of info on page 7. Page 6: Corrected part # for Ref. Valve -EXV, was Page 7: Corrected part# for Schem. EXB Expansion Valve, was Page : Removed Spring Isolator information, added note to contact Daikin Applied. Page 4: Added Critical Parts List. E 04/06 Page 4: Ref # Valve-TXV; added Ton, removed 6 Ton, corrected quantities. Page : Ref # Valve-TXV; corrected quantities. Page 4: Corrected info for size 0; added columns for 4" and 6". Daikin Applied, 600 Industrial Park Blvd., P.O. Box, Minneapolis, MN 440 (76) -0 Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page

4 Plant Identification STN = Staunton, VA U= Unit Nomenclature Serial Number STN U Unit Model Number- Dataplate TGZ 060 A W Year of Manufacture 08= = 009 0= 00 etc. Serial Number (build sequence) Month of Manufacture 0= January 07= July 0= February 08= August 0= March 09= September 04= April 0= October 0= May = November 06= June = December Platform W= Standard Packaged Unit Vintage Nominal Tonnage ex. 060= 060 Tons Unit Type: TGZ= Water- Cooled Scroll Compressor Chiller Unit Model Number- Complete TGZ 060A W A NN S S NN A R A BN MSE NONE 7 AL MN V F N AA S HG TE Code NN E N NN DSUDPNNONCPENNNNNNND00 NNNN S , Size (in nominal tons) 040A= 40 Tons 'A' Vintage 00A= 0 Tons 'A' Vintage 060A= 60 Tons 'A' Vintage 080A= 80 Tons 'A' Vintage 00A= 00 Tons 'A' Vintage 0A= 0 Tons 'A' Vintage 0A= 0 Tons 'A' Vintage 0A= 0 Tons 'A' Vintage 70A= 70 Tons 'A' Vintage 90A= 90 Tons 'A' Vintage 0 Platform W= Standard Packaged Unit 04 Refrigerant A= R4a 0 Efficiency/Sound NN= Standard Sound WS= With Compressor Sound Reduction 06 Evaporator Insulation S= Single Layer 07 Unit Operation S= Standard Operation (0 F- 60 F Cond. LWT/ 4 F- 8 F Evap. LWT) 08 Always NN 09 Condenser Materials A= Copper Tubes 0 Condenser Connection L= Left Hand R= Right Hand Condenser Water Flow 4= 4 Pass Water Head for 0 F Delta LWT-EWT = Pass Water Head for 0 F Delta LWT-EWT Additional Switch A= Heat/Cool Control Selection Switch Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page 4

5 Nomenclature Unit Model Number- Complete, Continued Communication NN= None LM= LonMark MB= ModBus BN= BACnet w/mstp BE= BACnet w/ethernet 4 Controls MSE= MicroTech II MSD= MicroTech II w/remote Display Overloads NONE= No Compressor Supplementary Overloads WTOL= With Compressor Supplementary Overloads 6 Voltage = 08/60/ 9= 0/60/ 7= 460/60/ 7= 7/60/ 7 Starter AL= Across the Line 8 Power Connection PC= Single Point Power Block & Compressor Circuit Breakers DC= Single Point Disconnect Switch & Compressor Circuit Breakers MN= Multiple Point Power Block; No Compressor Circuit Breakers WN= Multiple Point DS; No Compressor Circuit Breakers DH= High Short Circuit Current Rating w/ Single Point DS 9 Phase Voltage N= None V= Phase & Under/Over Voltage Protection w/led 0 Ground Fault N= No Ground Fault Protection F= Ground Fault Protection for the Unit Unit Options N= No Unit Options Water Flow Indication NN= None AA= Evaporator Only BB= Evaporator & Condenser Unit Controls TE= Thermal Expansion Valve (040-0) EE= Electronic Expansion Valve (0-90) 6 Unit Packaging NN= None SK= Skid PT= Unit Painted SP= SK + PT 7 Approvals E= ETL/CETL Approval M= MEA & ETL/CETL Approval A= No Approval 8 CRN- Evap N= No CRN Required = CRN- BC = CRN- ALB = CRN- SASK 4= CRN- MAN = CRN- ONT 6= CRN- QUE 7= CRN- NB 8= CRN- NS 9= CRN- PEI 0= CRN- NF U= CRN- YUK 9 Always NN 0-6 Unit Start & Warranties 7, 8 Always NNNN 9 Unit- Misc. S= Standard Unit X= Special 40 Revision 00= Latest Revision 4 Condenser LWT 0000= (Ex: 40 F= 400) Field Options S= Single Evap. & Cond. Pumps D= Dual Evap. & Cond. Pumps- Dual Control Output 4 Tubing Options NN= Standard HG= Hot Gas Bypass Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page

6 Electrical Legend Sch. Sym. Description Location ABR Alarm Bell Relay Field Mounted CB - 6 Circuit Breaker Control Box CDW Condenser Water Flow Switch Condenser Inlet CFS Condenser Flow Switch Control Box CHW, Chilled Water Flow Switch Evaporator Inlet CHWR, Chilled Water Relay Field Mounted COMPR -6 Compressors Below Control Box CONTROLLER Unit Controller Control Box CT- GFI Ground Fault Sensor Control Box CWPR, Condenser Water Pump Relay Field Mounted DS Disconnect Switch Control Box EXV, EXV Electronic Expansion Valve Liquid Line EXVB, EXVB Electronic Expansion Valve Board Control Box FU4, FU, FU6 Fuses Control Box GF, GF Ground Fault Protection Control Box GND Ground Control Box HCS Heat/Cool Switch Control Box HCS Heat/Cool Switch- Remote Field Mounted HP, High Pressure Switch Discharge Line HPR, HPR High Pressure Relay Control Box HTR-4 Compressor Heaters On Compressor M- M6 Compressor Contactors Control Box M- 6-AUX Auxiliary Contacts Control Box MJ Mechanical Jumper Control Box MP- MP6 Motor Protection On Compressor OL- 6 Overload Control Box PD Power Block Control Box PVM, PVM Phase Voltage Monitor Control Box PS Pumpdown Switch # Side of Control Box PS Pumpdown Switch # Side of Control Box RSS Remote Stop Switch Field Mounted S System Shut-Off Switch Control Box S00 Leaving Water Sensor In Evaporator S0, S0 Suction Pressure Transducer Suction Line S0, S04 Condensing Pressure Transducer Discharge Line S0 Outside Ambient Temperature Sensor Behind Control Box S06 Leaving Water Reset Sensor Field Mounted S07 Demand Limit Reset Field Mounted S08 EWT Temperature Sensor Evaporator S0 Leaving Condenser Temperature Sensor Condenser S, S Suction Temperature Sensor Suction Line S4, S Liquid Temperature Sensor Liquid Line SR, SR Liquid Line Solenoid Relay Control Box SV, SV Liquid Line Solenoids Liquid Line SV, SV6 Hot Gas Bypass Solenoids Hot Gas Bypass Line T Control Transformer Control Box T - T 4V Control Transformers Control Box TB, TB, TB Terminal Blocks Control Box WJ Wire Jumper Control Box Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page 6

7 Unit Layout A 8A Ref. No. Description Location Compressors Refrigeration Section Tubing (suction, discharge, hot gas, liquid lines) Refrigeration Section 7 Evaporator Refrigeration Section 8 Condenser Refrigeration Section 8A Condenser Relief & Shut Off Valves Refrigeration Section 0 Control Box Controls Section Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page 7

8 Compressors, Evaporator, Condenser TGZ A Circuit # A Circuit # A Evaporator Mounting Detail Compressor Mounting Detail Ref Part Part No. Description Number Compressor- Circuit # see next page Crankcase Heater 0880 A Switch- High Pressure- Circuit # Compressor- Circuit # see next page Crankcase Heater 0880 A Switch- High Pressure- Circuit # Screw Washer- Narrow Washer- Wide Nut- Lock Evaporator 000 Evaporator Well, Sensor- Evaporator Screw Washer- Plain Washer- Lock Nut- Hex Condenser Assembly 4 Pass 06 Condenser Assembly Pass 9000 Condenser Assembly 4 Pass 06 Condenser Assembly Pass Valve- Condenser Shut Off Valve- Condenser Relief N/S= Not Shown on Diagram. Condenser components are listed on page following Discharge Line components. Code = 4. Code =. 040A 00A 060A Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page 8

9 Compressors, Sound Blankets TGZ A 040A 00A 060A Ref Part Part No. Description Number Compressors 0HP 0890 Compressors 0HP 0890 Compressors 0HP Compressors HP 90 Compressors HP 90 Compressors HP Compressors HP 940 Compressors HP 940 Compressors HP 904 Compressors 0HP 0890 Compressors 0HP 0890 Compressors 0HP Compressors HP 90 Compressors HP 90 Compressors HP Compressors HP 940 Compressors HP 940 Compressors HP 904 N/S Sound Blanket Kit C0= WS 7766 Sound Blanket Kit C0= WS N/S= Not Shown on Diagram. These Compressors were originally offered as Tandem Compressor Assemblies. Tandem Compressor Assemblies are no longer being offered. The part number listed is for a SINGLE Compressor. When replacing a single Compressor out of a Tandem Assembly, the original piping is reused. Contact Daikin Applied with model and serial number information so that the correct Compressor can be identified. The Sound Blanket Kit contains 4 Sound Blankets (one Sound Blanket for each Compressor) and Instructions. To order a Sound Blanket for ONE Compressor, use p/n: The Sound Blanket Kit contains 4 Sound Blankets (one Sound Blanket for each Compressor) and Instructions. To order a Sound Blanket for ONE Compressor, use p/n: /0V 08/0V 08/0V Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page 9

10 Compressors, Evaporator, Condenser TGZ080-0A Circuit # A Circuit # A Evaporator Mounting Detail 7 Compressor Mounting Detail Ref Part Part No. Description Number Compressor- Circuit # see next page Crankcase Heater Crankcase Heater 7670 A Switch- High Pressure- Circuit # Compressor- Circuit # see next page Crankcase Heater Crankcase Heater 7670 A Switch- High Pressure- Circuit # Screw Washer- Narrow Washer- Wide Nut- Lock Evaporator 000 Evaporator Well, Sensor- Evaporator Screw Washer- Plain Washer- Lock Nut- Hex Condenser Assembly 4 Pass 07 Condenser Assembly Pass 9004 Condenser Assembly 4 Pass 07 Condenser Assembly Pass 900 Condenser Assembly 4 Pass 040 Condenser Assembly Pass Valve- Condenser Shut Off Valve- Condenser Relief N/S= Not Shown on Diagram. Condenser components are listed on page following Discharge Line components. Code = 4. Code =. 080A 00A 0A 0A Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page 0

11 Compressors, Sound Blankets TGZ080-0A 080A 00A 0A 0A Ref Part Part No. Description Number Compressors 0HP Compressors 0HP Compressors 0HP Compressors HP Compressors HP Compressors HP Compressors 0HP 0660 Compressors 0HP 0660 Compressors 0HP 0660 Compressors 0HP Compressors 0HP Compressors 0HP Compressors HP Compressors HP Compressors HP Compressors 0HP 0660 Compressors 0HP 0660 Compressors 0HP 0660 N/S Sound Blanket Kit C0= WS 7766 Sound Blanket Kit C0= WS 7766 N/S= Not Shown on Diagram. These Compressors were originally offered as Tandem Compressor Assemblies. Tandem Compressor Assemblies are no longer being offered. The part number listed is for a SINGLE Compressor. When replacing a single Compressor out of a Tandem Assembly, the original piping is reused. The Sound Blanket Kit contains 4 Sound Blankets (one Sound Blanket for each Compressor) and Instructions. To order a Sound Blanket for ONE Compressor, use p/n: The Sound Blanket Kit contains 4 Sound Blankets (one Sound Blanket for each Compressor) and Instructions. To order a Sound Blanket for ONE Compressor, use p/n: /0V 08/0V 08/0V 08/0V Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page

12 Compressors, Evaporator, Condenser TGZ0-90A Circuit # A Circuit # A Compressor Mounting Detail Ref Part Part No. Description Number Compressors- Circuit # see next page Crankcase Heater 7670 A Switch- High Pressure- Circuit # Compressors- Circuit # see next page Crankcase Heater 7670 A Switch- High Pressure- Circuit # Screw Washer- Narrow Washer- Wide Nut- Lock N/S Spacer Kit, Vibration- Compressor Evaporator Assembly 9990 Evaporator Assembly Condenser Assembly 4 Pass 90 Condenser Assembly Pass Condenser Assembly 4 Pass 90 Condenser Assembly Pass Valve- Condenser Shut Off Valve- Condenser Relief N/S= Not Shown on Diagram. Condenser components are listed on page following Discharge Line components. Evaporator components are listed on page following Condenser Components. Code = 4. 4 Code =. 0A 70A 90A Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page

13 Compressors, Sound Blankets TGZ0-90A 0A 70A 90A Ref Part Part No. Description Number Compressors HP Compressors HP Compressors HP Compressors 0HP 0660 Compressors 0HP 0660 Compressors 0HP 0660 Compressors HP Compressors HP Compressors HP Compressors 0HP 0660 Compressors 0HP 0660 Compressors 0HP 0660 N/S Sound Blanket Kit C0= WS Sound Blanket Kit C0= WS Sound Blanket Kit C0= WS N/S= Not Shown on Diagram. Trio Compressor arrangements are individual Compressors piped together (see detail below). The Sound Blanket Kit contains 6 Sound Blankets (one Sound Blanket for each Compressor) and Instructions. To order a Sound Blanket for ONE Compressor, use p/n: The Sound Blanket Kit contains 6 Sound Blankets (one Sound Blanket for each Compressor) and Instructions. To order a Sound Blanket for ONE HP Compressor, use p/n: To order a Sound Blanket for ONE 0HP compressor, use p/n: Confirm Compressor HP before ordering. 4 The Sound Blanket Kit contains 6 Sound Blankets (one Sound Blanket for each Compressor) and Instructions. To order a Sound Blanket for ONE Compressor, use p/n: Compressor Trio Piping and Mounting 08/0V 08/0V 08/0V Discharge 0 7 Ref Part Part No. Description Number Nut- Rotolock Fitting- Rotolock Seal- Teflon Saddle- Sight Glass Cap- Sight Glass Flange- 4 bolt HP Fitting- Rotolock 0 HP Gasket Mount- Vibration Quantity is for ONE Trio arrangement. Each unit has two () Trios. 6 Circuit # only. 7 4 per compressor. 8 0 has - HP Trios; 70 has - HP & - 0HP Trio; 90 has - 0HP Trios. 9 HP compressor has a 4-bolt flange, gasket, and coupling at the suction connection. 0A 70A 90A Suction 6 Oil Equalization Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page

14 Liquid Line, Hot Gas Bypass TGZ A (compressors removed for clarity) Circuit # Circuit # Liquid Line Detail (circuit # shown) Ref Part Part No. Description Number Valve- Hot Gas Bypass C4= HG 0860 Valve- TXV Ton Valve- TXV 6 Ton Sight Glass Valve- Liquid Line Solenoid Valve- Schrader Valve Core Valve Cap Shell- Filter Drier Core- Filter Drier Gasket- Filter Drier Valve- Angle NOTE: The quantities are for both circuits. The components listed in the table apply to either circuit. 040A 00A 060A Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page 4

15 Liquid Line, Hot Gas Bypass TGZ080-0A (compressors removed for clarity) Circuit # Circuit # Liquid Line Detail (circuit # shown) Ref Part Part No. Description Number Valve- Hot Gas Bypass C4= HG 0860 Valve- TXV Ton Valve- TXV 40 Ton Valve- TXV 46 Ton Sight Glass Valve- Liquid Line Solenoid Valve- Schrader Valve Core Valve Cap Shell- Filter Drier Core- Filter Drier Gasket- Filter Drier Valve- Angle NOTE: The quantities are for the both circuits. The components listed in the table apply to either circuit. 080A 00A 0A 0A Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page

16 Liquid Line, Hot Gas Bypass TGZ0-90A (compressors removed for clarity) Liquid Line Detail (circuit # shown) Hot Gas Bypass Detail (circuit # shown) Ref Part Part No. Description Number Valve- Hot Gas Bypass C4= HG 0860 Valve- EXV Saddle- Sight Glass Cap- Sight Glass Valve- Liquid Line Solenoid Valve- Schrader Valve Core Valve Cap Shell- Filter Drier Core- Filter Drier Gasket- Filter Drier Valve- Angle NOTE: The quantities are for the both circuits. The components listed in the table apply to either circuit. 0A 70A 90A Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page 6

17 Suction Line TGZ A 7 Circuit # Detail or Circuit # Detail (components same for both) 4 6 Ref Part Part No. Description Number Valve- Schrader Valve Core Valve Cap Valve- Charge Coupling- Half Valve- Relief Tube- Sensor A 00A 060A Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page 7

18 Suction Line TGZ080-0A Circuit # Detail or Circuit # Detail (components same for both) Ref Part Part No. Description Number Valve- Schrader Valve Core Valve Cap Valve- Charge Coupling- Half Valve- Relief Tube- Sensor A 00A 0A 0A Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page 8

19 Suction Line TGZ0-90A 4 7 Circuit # Detail 6 Circuit # Detail 4 6 Ref Part Part No. Description Number Valve- Schrader Valve Core Valve Cap Valve- Charge Coupling- Half Valve- Relief Tube- Sensor A 70A 90A Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page 9

20 Discharge Line TGZ A 09 Circuit # Circuit # Hot Gas Bypass Only 0 Note: The same components apply to either circuit 0 Ref Part Part No. Description Number 0 Valve- Shut Off Valve- Discharge Check Valve- Schrader Valve Core Valve Cap Flange Kit Adapter Screw- Flange NOTE: The quantities are for the unit. Equal quantities are used on each circuit. The flange kit includes four (4) screws which are NOT used with the unit. Use the screws listed above. 040A 00A 060A Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page 0

21 Discharge Line TGZ080-0A (Circuit # Shown) , 00, 0A (circuit #) Circuit # Circuit # 0A (circuit #), 0A 09 Hot Gas Bypass Only 0 Note: The same components apply to either circuit 0 Ref Part Part No. Description Number 0 Valve- Shut Off Valve- Shut Off Valve- Discharge Check Valve- Discharge Check Valve- Schrader Valve Core Valve Cap Valve- Relief 40 PSI Flange Kit Adapter Screw- Flange NOTE: The quantities are for the unit. Equal quantities are used on each circuit. The flange kit includes four (4) screws which are NOt used with the unit. Use the screws listed above. Circuit #. Circuit #. 080A 00A 0A 0A Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page

22 Discharge Line TGZ0-90C (Circuit # Shown) Circuit # 09 Circuit # Hot Gas Bypass Only 0 Relief Valve Detail (70 circuit #, 90 both circuits) 0 0A Note: The same components apply to either circuit Ref Part Part No. Description Number 0 Valve- Shut Off Valve- Discharge Check Valve- Schrader Valve Core Valve- Relief Flange 940 0A Gasket Adapter Screw- Flange NOTE: The quantities are for the unit. Equal quantities are used on each circuit. 0A 70A 90A Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page

23 Pass Condenser Detail (Code = ) Condenser- TGZ A 6 4 Ref. Description Part Qty. No. Number Gasket- Head 0" Rail- Compressor & Evaporator Head- Supply 9860 Head-Return Bracket- Control Box 9000 Condenser- TGZ080-0A 4 Ref. Description Qty. No. 080, 00 0, 0 Gasket- Head Rail- Compressor & Evaporator Head- Supply Head-Return Condenser- TGZ0-90A Ref. Description Part Qty. No. Number Gasket- Head 6" Bracket- Top Mounting Head- Supply 9960 Head-Return Bracket- Control Box LH Bracket- Control Box RH Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page

24 4 Pass Condenser Detail (Code = 4) Condenser- TGZ A 6 4 Ref. Description Part Qty. No. Number Gasket- Head 0" Rail- Compressor & Evaporator Head- Supply 0660 Head-Return Bracket- Control Box 9000 Condenser- TGZ080-0A 4 Ref. Description Qty. No. 080, 00 0 (4") 0 (6") 0 Gasket- Head Rail- Compressor & Evaporator Head- Supply Head-Return Condenser- TGZ0-90A Ref. Description Part Qty. No. Number Gasket- Head 6" Bracket- Top Mounting Head- Supply 0400 Head-Return Bracket- Control Box LH Bracket- Control Box RH Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page 4

25 Shell and Tube Evaporator Detail TGZ0-90A Head End View Ref. Description Part Qty. No. Number Bolt- Head E Gasket- Head E4440 Gasket- Distributor E4440 O'Ring- Tube Sheet E Ferrule- Suction E Flange- Suction E O'Ring- Suction E446 Bolt- Suction E40 8 Ferrule- Liquid E Flange- Liquid E O'Ring- Liquid E Bolt- Liquid E Well- Sensor E Valve, Ball- Drain Water Flow Switch (Code = AA or BB) TGZ A TGZ080-0A TGZ0-90A A A A 4 Ref Part Part No. Description Number Pipe Assy- Evaporator Inlet Code = AA or BB 9800 Clamp- Evaporator Inlet Code = AA or BB 9790 Flow Switch- Evaporator Inlet Code = AA or BB 0740 A Flow Switch- Condenser Outlet Code = BB Pipe Assy- Condenser Outlet Code = BB 9800 Flange- Condenser Outlet Code = BB NOTE: The quantities are for the unit. Equal quantities are used on each circuit. Not used on 4 pass units (code = 4). Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page

26 Control Panel Control Box Layout & Control Box Data Nameplate TGZ 040-0A Control Box Layout TGZ 0-90A T T T4 T T T T4 EXVB EXVB Controller TB TB T FU4 FU EXB Controller S TB TB T PS S PS HPR HPR F DS PS PS SR SR TB HPR HPR F FU4 FU DS CB CB CB CB4 M M M M4 CB CB CB CB CB4 CB6 M M M M M4 M6 GF OL OL OL4 OL OL OL6 Control Box Data Nameplate Control Box Serial No. "S" + Year + ##### + Detail# Control Box Part Number For Control Box components not listed on the following pages, contact Daikin Applied with the COMPLETE Control Box Serial Number and Control Box Part Number as shown in the above sample label. This label is located inside the Control Box. The above diagrams show typical Control Box Layouts and are to be used for reference only. Control Box components and component layout varies depending upon unit size and options selected. Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page 6

27 Control Box Common Control Box Components Schem. Part Part Qty. Sym. Description Number CONTROLLER Controller 068 TIB Converter Board- Transducer Terminal Block- Converter Board Pole CT-GF, Ground Fault Sensor/Relay Kit Single Point (Code 0= F AND Code 8= PC, DC, DH) 00 Multiple Point (Code 0= F AND Code 8= MN, WN) 00 EXVB Electronic Expansion Valve Board TGZ0-90A only EXB Expansion Board 0770 HPR, Relays- Motor Protection PS, Switches- Pump Down PVM Phase Voltage Monitor 08/0V Phase Voltage Monitor Phase Voltage Monitor S0, 0 Transducers- Low Pressure 0768 S0, 04 Transducers- High Pressure Cable- Transducer ( ft.) S00 Sensor- Evaporator Leaving Water 0K S0 Sensor- Entering Condenser Temperature 0K S, Sensors- Suction Temperature 0K S Switch- Unit Shut Off SR, Relays- Liquid Line Solenoid Base- Relay, Liquid Line Solenoid Hold Down- Relay T,, 4 Transformers- Control For Control Box components not listed here, or on the following pages, contact Daikin Applied with the COMPLETE Control Box Serial Number and Control Box Part Number as shown in the sample label shown on the previous page. This label is located inside the Control Box. The Controller (Main Control Board) must be programmed in order to function correctly. When ordering a replacement, provide the unit model and serial number so that unit specific software code can be loaded before shipment. The Sensor lead length listed is 0' For a 00' lead use p/n The Sensor lead length listed is 0' For a 00' lead use p/n Quantity of one pc. for Single Point Connection (Code 8= PC, DC, DH) and two pc. for Multiple Point connection (Code 8= MN, MH). 6 Quantity varies depending upon unit options selected. Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page 7

28 Control Box Components s TGZ A 040A 00A 060A 080A Schem. Part Part Sym. Description Number Power Block PD Power Block 7A Circuit Breaker CB- 4 Circuit Breaker 60A Circuit Breaker 0A Disconnect Switch DS Disconnect Switch 0A Mechanism- 0A Shaft- 0A Handle- 0A Lug- 0A Disconnect Switch A Mechanism- A Shaft- A Handle- A Lug- A Compressor Contactor M- 4 Contactor 0A Contactor A Transformers & Fuses T Transformer- 80-4/0V kva Transformer- 40, 480/0V kva Transformer- 0-7/0V kva FU4, Fuse 600V Fuse 600V Fuse 600V FU6 Fuse 00V Fuse 00V Fuse 00V For Control Box components not listed here, or on the following pages, contact Daikin Applied with the COMPLETE Control Box Serial Number and Control Box Part Number as shown Control Box Data Nameplate label. This label is located inside the Control Box. pc. for Std. Single Point Connection (Code 8= PC). pc. for Multiple Point Connection (Code 8= MN). Without Compressor Overloads (Code = NONE). 80V 80V 80V 80V Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page 8

29 Control Box Components s TGZ00-0A 00A 0A 0A Schem. Part Part Sym. Description Number Power Block PD Power Block 80A Power Block 7A Circuit Breaker CB- 4 Circuit Breaker 00A 00049,6 Circuit Breaker 70A Circuit Breaker 0A Disconnect Switch DS Disconnect Switch 0A Mechanism- 0A Shaft- 0A Handle- 0A Lug- 0A Disconnect Switch A Mechanism- A Shaft- A Handle- A Lug- A Compressor Contactor M- 4 Contactor 6A 00047,6 Contactor 0A , Compressor Overload OL- 4 Overload- Compressor 0-40A Cover- Overload Transformers & Fuses T Transformer- 40, 480/0V kva Transformer- 80-4/0V kva Transformer- 0-7/0V kva FU4, Fuse 600V Fuse 600V Fuse 600V FU6 Fuse 00V Fuse 00V For Control Box components not listed here, or on the following page, contact Daikin Applied with the COMPLETE Control Box Serial Number and Control Box Part Number as shown Control Box Data Nameplate label. This label is located inside the Control Box. With Compressor Overloads (Code = WTOL). Without Compressor Overloads (Code = NONE). 4 Use pc. for units without Compressor Overloads (Code = NONE). Used for HP Compressors. Confirm Compressor HP before ordering. 6 Used for 0HP Compressors. Confirm Compressor HP before ordering. 80V 80V 80V Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page 9

30 Control Box Components s TGZ0-90A 0A 70A 90A Schem. Part Part Sym. Description Number Power Block PD Power Block 760A Circuit Breaker CB- 6 Circuit Breaker 90A ,4 Circuit Breaker 70A 00044, 6 Disconnect Switch DS Disconnect Switch 400A Mechanism- 400A Shaft- 400A Handle- 400A Lug- 400A Disconnect Switch 0A Mechanism- 0A Shaft- 0A Handle- 0A Lug- 0A Compressor Contactor M- 6 Contactor 6A 00047,4 6 Contactor 0A , Compressor Overload OL- 4 Overload- Compressor 0-40A Cover- Overload Transformers & Fuses T Transformer- 40, 480/0V kva FU4, Fuse 600V FU6 Fuse 00V For Control Box components not listed here, contact Daikin Applied with the COMPLETE Control Box Serial Number and Control Box Part Number as shown Control Box Data Nameplate label. This label is located inside the Control Box. With Compressor Overloads (Code = WTOL). Used for HP Compressors. Confirm Compressor HP before ordering. 4 Used for 0HP Compressors. Confirm Compressor HP before ordering. 80V 80V 80V Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page 0

31 Control Box Communication Modules 60 BACnet with IP/Ethernet Module Ref. Description Part Qty. No. Number 60 BACnet IP/Ethernet Installation Kit BACnet Communications Module MS/TP Ref. Description Part Qty. No. Number 700 BACnet MS/TP Installation Kit MODBUS Communications Module Ref. Description Part Qty. No. Number 87 MODBUS Installation Kit LonMark Communications Module Ref. Description Part Qty. No. Number 90 LonMark Installation Kit Note that these Installation Kits can be used to replace an existing Communication Module, to change communication protocol, or to add communication capability to a unit that does not currently have a Communication Module installed. Each Installation Kit includes the Communication Module and Installation instructions. Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page

32 Isolators Rubber-In-Shear (RIS) Isolators Description Sizes Kit Part No. Isolators R-I-S Kit TGZ A Charcoal R-I-S Kit TGZ080-00A Brown R-I-S Kit TGZ0-0A Brick Red R-I-S Kit TGZ0-90A Lime Color Codes: Charcoal= ; Brown= 4840; Brick Red= 4840; Lime= Spring Isolators To identify Spring Isolators, contact Daikin Applied with the Unit Model, Serial Number and GO/SO Number. Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page

33 Field Installed Accessories Alarm Bell Kit Description Part No. Qty. Alarm Bell Kit Alarm Bell only Relay only Water Flow Indicator Kit Description Part No. Qty. Water Flow Indicator Kit TGZ A Water Flow Indicator Kit TGZ080-0A Water Flow Indicator Kit TGZ0-90A Sensor only ALL 0740 Cable only (0 Meters) ALL 0740 Phase Voltage Monitor Kit Description Part No. Qty. 08/0V PVM Kit- Multi Point /0V PVM Kit- Single Point 080 Phase Voltage Monitor only- 08/0V PVM Kit- Multi Point 080 PVM Kit- Single Point 080 Phase Voltage Monitor only PVM Kit- Multi Point 0860 PVM Kit- Single Point 080 Phase Voltage Monitor only Remote Display Kit Ref. Description Part Qty. No. Number 90 Remote Display Kit Water Source Scroll Comp. Templifier, TGZ Vint. A Rev. E 04/06 RPL / Page

34 Critical Daikin Applied OEM Parts Are What Your HVAC Unit Needs! McQuay Water Source Scroll Templifier TGZ Sizes 040, 00, 060, 080, 00, 0, 0, 0, 70, 90 Vintage A CRITICAL COMPONENTS UNIT SIZE VOLTAGE PART NUMBER CONTROLS MTII Controller with Display ALL ALL 068 Control Expansion Board ALL ALL 0770 Electronic Expansion Valve Board 0-00 ALL Transducer Converter Board ALL ALL Transducer- Low Pressure ALL ALL 0768 Transducer- High Pressure ALL ALL Switch- High Pressure, 00/400 PSI, used w/pkg'd Units ALL ALL Sensor Thermistor, 0 ft., Straight End ALL ALL COMPRESSORS Please see Replacement Parts List 70009, pages 9 -. Call Your Local Daikin Applied Parts Distributor For All Your Parts Needs. To Locate A Distributor, Go To or Call PARTS Rev. E / CPL Page of