Integrated VarIable refrigerant flow ahu/pau (r410a)

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Loren Hardy
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1 Integrated Variable Refrigerant Flow AHU/PAU (R410A)

2 CONTENTS Features of VRF AHU/PAU 2 WELAIRE i-gt Concept 9 VRF Outdoor Unit Performance Data 10 Drawings & Performance Data 12 Dimensions 13 Notes 14

Features of VRF AHU/PAU Designing of air conditioning system is simple, no water pump, no cooling tower and no cooling / chilled water piping Simple control system, built-in controls for VRF outdoor

3 Features of VRF AHU/PAU Designing of air conditioning system is simple, no water pump, no cooling tower and no cooling / chilled water piping Simple control system, built-in controls for VRF outdoor unit plus field installed LMCP for AHU/PAU Integrated package with VRF system Easy installation and maintenance Simple cable and refrigerant piping connection Max 224kW (80HP) cooling capacity Built-in backup, interlock and heat pump operation Long pipe run available for greater design flexibility Excellent full load COP for VRF outdoor unit (10HP) is 3.6, 50% COP is 4.3 Custom design of AHU/PAU arrangement to improve IAQ Flexible Design Exhaust Air Fan Heat Wheel or Heat Pipe (Optional) Filter Supply Air Fan VRF AHU/PAU EX OA EEV Control Unit RA SA Filter Humidifier (Optional) Re-heat DX Coil (Optional) A pair of Refrigerant Tube Variable Refrigerant Flow Outdoor Unit Supply Air Return Air Service Zone DX Cooling Coil Variable Refrigerant Flow Outdoor Unit 2

Simple Installation Compare VRF AHU to chiller plant system VRF AHU/PAU system PAU PAU Chiller system Pump Machine Room Chiller Water Tank Simple Design Easy Installation Easy Maintenance Low Running

4 Simple Installation Compare VRF AHU to chiller plant system VRF AHU/PAU system PAU PAU Chiller system Pump Machine Room Chiller Water Tank Simple Design Easy Installation Easy Maintenance Low Running Cost System Integration VRF AHU/PAU Chiller System Better Fresh Air Treatment Compare Custom made VRF PAU to VRF Conventional Fresh Air Pre-treated Unit VRF PAU system Traditional VRF System for Fresh Air Up to 6,000 l/s or even more Large cooling capacity (up to 80HP) Large external static pressure provided (up to 1,800Pa) Lots of IAQ options (Eg. dehumidifier, UV light, PCO, Heat pipe or heat wheel) Small air flow rate (Max. 1800l/s) Small cooling capacity (Max. 20HP) Limited external static pressure (Max. 150Pa) No space to install IAQ components 3

Excellent Energy Saving Compare VRF AHU to Traditional DX AHU COP 5.0 4.0 3.0 2.0 1.

Easy Installation & Maintenance Comfort Temperature Control Compare VRF AHU to Traditional DX AHU - Preventive of temperature hunting Zone Temperature Temp.

5 Excellent Energy Saving Compare VRF AHU to Traditional DX AHU COP VRF Outdoor (10HP) Outdoor with 2 scroll compressor (10HP) with "ON/OFF" control ENERGY ENERGY Energy Saving SAVING ENERGY SAVING SAVING ENERGY SAVING Custom Design 0 100% Part Load (50%) Load % Easy Installation & Maintenance Comfort Temperature Control Compare VRF AHU to Traditional DX AHU - Preventive of temperature hunting Zone Temperature Temp. Supply air temperature is closer to setpoint Zone temperature is kept tightly near setpoint at all times by continuous load-matching operation. Zone Temperature Temp. Supply air temperature will be colder than needed due to excess capacity Zone setpoint is maintained by on-off cycling Setpoint With VRF compressor Time Setpoint With Scroll compressor Time Post-cooling unit - Improve the existing chiller plant NEW 12 C 60mm thick double skin casing DX Cooling Coil Duct 16 C AHU OLD Post-Cooling Section or Heat mode is standard provision for heating or dehumidifying Chiller JJ JJ JJ JJ JJ JJ JJ JJ JJ JJ r Existing chiller system with insufficient cooling capacity 4

Control System Compare VRF AHU to Traditional DX system - Interlock function When AHU started operation, it activates PAU to run

automatically in 30 seconds AHU "ON" Automatic Mode PAU "ON" Alarm occured (Duty Unit) Duty & Standby Mode Unit "ON" (Standby unit)

NEW System Controller Individual control is possible for Max. 32 AHUs. Control of 32 AHUs / PAUs individually into 4 zones.

controller local operation prohibition, etc Serial Interface for LonWorks Network LonWorks Interface Board This interfaces is a

6 Control System Compare VRF AHU to Traditional DX system - Interlock function When AHU started operation, it activates PAU to run automatically with simple wiring connection - Duty and Standby function If the duty AHU have fault, the standby AHU will be cut-in automatically in 30 seconds AHU "ON" Automatic Mode PAU "ON" Alarm occured (Duty Unit) Duty & Standby Mode Unit "ON" (Standby unit) AHU/PAU Timer wired remote controller -Function ON/OFF - Mode setting - Temperature setting (AHU only) - Weekly program - Alarm history NEW System Controller Individual control is possible for Max. 32 AHUs. Control of 32 AHUs / PAUs individually into 4 zones. (One zone can have up to 8 units) Control is possible for ON/OFF, operation mode, operation monitoring, alarm monitoring, remote controller local operation prohibition, etc Serial Interface for LonWorks Network LonWorks Interface Board This interfaces is a communication converter for connecting LonWorks to the control network. From the host connected to LonWorks, basic settings of status monitoring is possible for up to 32 no. of AHU/PAU. 5

Simple Wiring Requirement LonWorks Interface System Controller (Max. 64nos.

A : AHU kit controller box (with control PCB) B : AHU unit C : VRF outdoor unit D : Gas piping (field supplied) E :

pipe I : Thermistor for suction air J : Thermistor for discharge air K : Fan local control panel (optional) Flexible

7 Simple Wiring Requirement LonWorks Interface System Controller (Max. 64nos. AHU/PAU) LON LonWorks Communication Line Center Control Device (Field Supply) System Overview B K C A A J G F H I E D A : AHU kit controller box (with control PCB) B : AHU unit C : VRF outdoor unit D : Gas piping (field supplied) E : Liquid piping (field supplied) F : Electronic expansion valve G : Thermistor for gas pipe H : Thermistor for liquid pipe I : Thermistor for suction air J : Thermistor for discharge air K : Fan local control panel (optional) Flexible Refrigerant piping design Level difference between PAU/AHU & outdoor unit 50M (Outdoor unit above) 40M (Outdoor unit below) Equivalent tubing length available up to 120M 6

Optional - EC Plug Fan Transformation of Power Comparison level

Integrated assembly - Built in control - Infinitely variable

Compatible with existing BMS - High energy saving potential

Centrifugal Fan EC Plug Fan Fan Bearing Regular greasing None

8 Optional - EC Plug Fan Transformation of Power Comparison level for η e(s) P o Features of EC Plug Fan - Compact design - Integrated assembly - Built in control - Infinitely variable speed settings - Control signal 0-10 V DC and MODBUS - Compatible with existing BMS - High energy saving potential Maintenance Aspect between Centrifugal Fan & EC Plug Fan Centrifugal Fan EC Plug Fan Fan Bearing Regular greasing None Fan Shaft Potential breakage None Belt Alignment, wear & tear None Pulley Alignment None 7

9 Other Features A. Operating Range - Cooling & Heat pump mode Heating operation range: Extended heating operation range enables heating even when the outdoor temperature is as low as -25 C. Using a wired remote control, indoor heating temperature range can be set from 16 C to 30 C*. Cooling operation range: -10 C DB to +52 C DB * Depending on the type of remote controller Outside air temperature ( C WB) Outside air temperature ( C DB) B. Extended compressor life by uniform compressor operation time The total run-time of compressors are monitored by a built-in microcomputer, which ensures that operation times of all compressors within the same refrigerant circuit are balanced. Compressors with histories showing shorter run times are selected first, ensuring equal wear and tear across all units and extended the working life of the system. System example A,C : DC inverter compressor B,D : Constant speed compressor Load Load increase increase increase A B C D A B C D A B C D A B C D Load * Depending on accumulated operation time of each compressor * Compressor priority has possibility to be changed (e.g) Case1: AACABAD, Case2: CAAADAB, Case3: AACADAB, Case 4: CAAABAD * Also other cases available C. Automatic backup operation in the case of compressor failure or outdoor unit malfuction (Except for single unit installation) Even if fan motor or sensor fail Even if a whole outdoor unit fails Even if a compressor in a single system fails Backup operation allows uninterrupted cooling or heating to continue whist waiting for service. Users should contact their authorized service centre as soon as fault occurs. X X X X NEW function The other outdoor unit can keep running The other compressor can keep running Automatic backup operation. 8

Handling Unit Internal lining EC plug fan

AHUF Features of Dual coil design - Back-up

Dehumidity function - Light-load function

(Multi-fans for Water Coil standby/duty C/W

flow electrical expansion valve Height in

10 CONCEPT Innovative Green & Technology Solution VRF Dual Coil (CHW+DX) Package Air Handling Unit Internal lining EC plug fan DX cooling coil Chilled water coil Slim Type VRF Dual Coil (CHW+DX) Package Air Handling Unit (Slim VDC AHU) Y Slim VDC AHUF Features of Dual coil design - Back-up function - Post cooling function - Dehumidity function - Light-load function Filter section (Optional) EC Plug Fan (Multi-fans for Water Coil standby/duty C/W 2-way function) valve DX Coil C/W variable flow electrical expansion valve Height in mm =650 - mini shop - Server room Length in mm = 1450(+250) Width in mm = 900 9

11 VRF Outdoor Unit Performance Data (Standard Series) HP Model Name U-10ME2H7 U-10ME2H7 Power Supply Cooling Capacity 380 / 400 / 415V-3-phase / 50Hz ; 380 / 400V / 3-phase / 60Hz kw BTU/h 95, , , , , , , ,500 COP-Cooling W/W Height mm 1,842 1,842 1,842 1,842 1,842 1,842 1,842 1,842 Dimension Width mm 770 1,540 2,420 3,140 4,020 4,740 5,570 6,340 Depth mm 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 Net Weight kg ,005 1,125 1,335 1,500 Electrical Ratings- Cooling A 9.6/ 9.1/ / 23.4/ / 31.9/ / 47.4/ / 54.8/ / 70.1/ / 79.8/ / 93.5/ 90.1 Power Input kw Starting Current A Airflow Rate m 3 /h 13,440 24,300 27,840 48,600 52,140 72,900 86,340 97,200 Refrigerant Amount at shipping kg External Static Pressure Pa Piping Connections Ambient Temperature Operation Range Sound Pressure Level Normal Mode Sound Power Level Normal mode Gas Pipe mm Ø22.22 Ø28.58 Ø31.75 Ø38.10 Ø38.10 Ø38.10 Ø41.28 Ø44.45 Liquid Pipe mm Ø9.52 Ø15.88 Ø19.05 Ø19.05 Ø19.05 Ø19.05 Ø22.22 Ø22.22 Balance mm Pipe Ø6.35 Ø6.35 Ø6.35 Ø6.35 Ø6.35 Ø6.35 Ø6.35 Ø6.35 Cooling : -10 C (DB)~+52 C (DB), Heating: -25 C (WB)~+18 C (WB) db(a) db

12 VRF Outdoor Unit Performance Data (High Efficiency Series) HP 10 U-10ME2H7 20 HE 30 U-30ME2H7 40 U-40ME2H7HE 50 U-50ME2H7HE 60 U-60ME2H7HE Model Name U-10ME2H7 U-10ME2H7 U-10ME2H7 U-12ME2H7 U-12ME2H7 U-10ME2H7 U-12ME2H7 U-12ME2H7 U-12ME2H7 Power Supply Cooling Capacity 380 / 400 / 415V-3-phase / 50Hz ; 380 / 400V / 3-phase / 60Hz kw BTU/h 95, , , , , ,400 COP-Cooling W/W Height mm 1,842 1,842 1,842 1,842 1,842 1,842 Dimension Width mm 770 1,600 2,420 3,660 4,490 4,900 Depth mm 1,000 1,000 1,000 1,000 1,000 1,000 Net Weight kg ,065 1,215 Electrical Ratings- Cooling A 9.6/9.1/ /18.2/ /31.9/ /40.3/ /49.1/ /63.5/61.2 Power Input kw Starting Current A Airflow Rate m 3 /h 13,440 26,880 27,840 41,760 55,200 55,680 Refrigerant Amount at shipping External Static Pressure Gas Pipe Piping Connections Liquid Pipe Balance Pipe Ambient Temperature Operation Range Sound Pressure Level Normal Mode Sound Power Level Normal mode kg Pa mm Ø22.22 Ø28.58 Ø31.75 Ø38.10 Ø38.10 Ø38.10 mm Ø9.52 Ø15.88 Ø19.05 Ø19.05 Ø19.05 Ø19.05 mm Ø6.35 Ø6.35 Ø6.35 Ø6.35 Ø6.35 Ø6.35 Cooling : -10 C (DB)~+46 C (DB), Heating: -25 C (WB)~+15 C (WB) db(a) db

13 Drawings H W L Performance Data AHU Performance Data AHU Model No. VRF Outdoor Model No. AHU Air flow rate Standard Unit Dimensions On Coil Off Coil System Cooling Height Width Length DB/RH DB Capacity m 3 /s mm mm mm C/% C kw A1-1170H-1050W U-10ME2H ,210 1,050 1,595 25/ A1-1450H-1350W ,550 1,350 1,595 25/ A1-1770H-1650W ,870 1,500 1,595 25/ A1-1770H-1950W ,870 1,950 1,900 25/ A1-1930H-2250W ,030 2,250 2,205 25/ A1-2250H-2250W ,250 2,250 2,205 25/ PAU Performance Data PAU Model No. VRF Outdoor Model No. AHU Air flow rate Standard Unit Dimensions On Coil Off Coil System Cooling Height Width Length DB/RH DB Capacity m 3 /s mm mm mm C/% C kw A1-830H-1050W U-10ME2H ,595 35/ A1-850H-1050W ,595 35/ A1-1170H-1050W , ,595 35/ A1-1170H-1350W ,430 1,290 1,595 35/ A1-1330H-1350W ,030 1,290 1,900 35/ A1-1330H-1650W ,030 1,595 2,205 35/ Remarks: 1. Height does not include the unit base 100mm* 2. Standard length include coil and fan, external mounted per filter is 50mm** 3. Specifications are subjected to change without prior notice. 12

14 Dimensions (Standard Series) 10 HP U-10ME2H7 Installation anchor hole 8-15x21 elongated holes Air intake Air Outlet According to the installation site, you may choose the setting positionin the depth direction of the anchor bolt from A, B or C. A: (Installation hole pitch) For removing tube forward B: (Installation hole pitch) For removing tube downward C: (Installation hole pitch) 1000 Air intake Air intake A: C:730 B: Top View Front View HP 1000 Air intake Installation anchor hole 8-15x21 elongated holes Air intake Air intake A: Air Outlet According to the installation site, you may choose the setting positionin the depth direction of the anchor bolt from A, B or C. A: (Installation hole pitch) For removing tube forward B: (Installation hole pitch) For removing tube downward C: (Installation hole pitch) C:730 B: Top View Front View 20 HP Air Outlet According to the installation site, you may choose the setting position in the depth direction of the anchor bolt from A, B or C Air intake Installation anchor hole 8-15x21 elongated holes Air intake Air intake Air intake 740 A: A: (Installation hole pitch) For removing tube forward B: (Installation hole pitch) For removing tube downward C: (Installation hole pitch) C:730 B: Top View Front View Unit in mm 13

15 Dimensions (High Efficiency Series) 10 HP U-10ME2H7 According to the installation site, you may choose the setting position in the depth direction of the anchor bolt from A, B or C. A (Installation hole pitch) For removing tube forward B (Installation hole pitch) For removing the downward C (Installation hole pitch) Top view Installation anchor hole, 8-15x21 elongated holes Air Intake Front view Air outlet 1000 B:730 A:964 Air Intake C:730 Air Intake /14/16 HP U-12ME2H7 According to the installation site, you may choose the setting position in the depth direction of the anchor bolt from A, B or C. A (Installation hole pitch) For removing tube forward B (Installation hole pitch) For removing the downward Air outlet C (Installation hole pitch) Installation anchor hole, 8-15x21 elongated holes Air Intake Air Intake 1000 B:730 A:964 C:730 Air Intake Top view Front view Unit in mm 14

16 SAIVER S.R.L Via M. da Besozzo, Monza (Milan) Italy. Tel : Fax : info@saiver.com Website: SRPC-PDFCE-VRFAHUPAU-Italy

Product Line Introduction. Karl Zhang Technical support engineer

Product Line Introduction. Karl Zhang Technical support engineer Product Line Introduction Karl Zhang Technical support engineer Air Conditioning Solutions Heating & Hot Water Solutions Control Solutions Air Conditioning Solutions Residential Application Commercial