ingle phase three phase hoppers central systems single phase three phase hoppers central syste CONVEYING
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1 ingle phase three phase hoppers central systems single phase three phase hoppers central syste CONVEYING
2 Venturi Loader NMS-114 The Venturi hopper loader s compact, lightweight and simple design makes it ideal to install in a wide range of applications, such as removable hoppers on WSB Micro Blenders, WSB Micro Plus and removable hoppers on R series blenders. The loader is suitable for conveying granular naturals, additives and dusty regrinds due to the integrated exhaust filter. Operation The loader operates by creating a vacuum with a supply of compressed air. The compressed air creates an air flow which pulls material over a local distance of 3 meters to feed throughputs up to 70 Kg/hr with the supplied standard length hose and probe. The operation is controlled by an adjustable level sensor mounted to the Pyrex Feed tube below the loader, ensuring an efficient process overall for small throughput applications. Once the hopper is loaded, the Venturi tops up small amounts often for efficient operation. A visual no load alarm is standard. The Pyrex Tube also allows users to easily view current operation and load status. The loader lid opens by releasing two quick release latches and the user then has rapid access to the large cartridge filter and screen, as well as the loader body for easy cleaning. NMS-240 Mounting Bracket The optional NMS-240 mounting bracket allows for the automatic loading of AWF auger feeders. The bracket attaches to the side of the WSB hopper and a flexible hose feeds the material into the AWF hopper. This is easily disconnected for hopper removal and cleaning. Dimensions Technical Data Power Supply Compressed Air Supply Air Consumption (Ø8mm@8Bar) 3 meters Suction Hose Filter specification Ø8mm, 8Bar Weight 230V, 50 Hz 6-10 Bar 360L/min 70/Kg Ø32mm x 3mtr 8-9μ 0.082m² 0.12 Bar 2.5Kg
3 VLM Single phase hopper loaders Maguire hopper loaders have been designed and implemented in order to satisfy different production requirements of plastic materials manufacturers. Representing an easy solution to convey automatically plastic granules into extruders, IMM, blow moulding machines, drying hoppers and dosing units. Standard features: 900W double-stage (side-channel) motor, equipped with start-soft control, (VLM 25 is fitted with 1800W brushless blower to motor) Automatic filter cleaning (air-blast): filter cleaning is provided through a compressed-air accumulator Magnetic level sensor Fabric filter Control box for the setup of the hopper loader and of the pneumatic ratio valve (if integrated) 4 mts antistatic flex hose and probe Spare set of carbon brushes Service typically once every 6 months Options: Proportional valve PVN with percentage setting of the two components Acoustic alarm Pyrex mini-hopper for direct machine throat installations Aluminium Receiver Flange 360 positioning VLM2 VLM4 VLM5 VLM10 VLM 25 Throughput kg/h Motor power kw Vacuum mbar Noise level db(a) <80 <80 <80 <80 <80 Voltage-Frequence V/Hz 230/ / / / /50-60 Capacity dm Ø pipes mm /60 Hole circle D mm H mm
4 Vacuum Pump & Filters PD-PM Suction units and filters PD-PM from 0,76 to 15kW are common used for different productivity application and distance. Fitted with a large polyester filter and cyclone design for a good dust separation. Equipped with vibration or compressed air systems, vacuum meter, bypass valve and limit pressure valve. Options: Pressure switch for filter clogging Dust level indicator Inveter DUO SYSTEM PD1-2-3/FC1 PD3-4-5/FC2 PD5-7-11/FC3 PD15/FC8
5 LDM-TMM 3-phase hopper loaders Maguire stand alone 3-phase hopper loaders and systems, LDM-TMM series, are used for conveying plastic granules to extruders, injection moulding and blow moulding machines with medium to large and systems capacities. They are suitable for machine feeding with throughput up to 5000 kg/h. In 3-phase hopper loaders the vacuum blower is separated from the material vacuum receiver, which is equipped with a tissue or metal mesh filter. The glass version for better visibility is equipped with an external adjustable level sensor and allow a better material visibility. D H Standard features: Stainless steel material receivers (capacity from 2 up to 200 litres) Vacuum pumps unit with noise levels under 75 dba - maintenance service free Automatic filter cleaning (either through an integrated compressed air accumulator, or vacuum break valve) Magnetic level sensor Fabric filter (Receivers are pre-set to mount cartridge filters or stainless steel metal mesh filters) 4+4 mts antistatic flex hose and probe Options: Proportional valve PVN with percentage setting of the two components and level control DUO valve, to connect the vacuum pump with 2 material receivers VPC line cleaning valve (distance >30 metres) Acoustic alarm Automatic filter cleaning through a dedicated compressed-air accumulator (when break vacuum valve is installed) HC remote hand control Reinforced clapet for material entry Fabric filter with air-blast system Metal Filter with Pneumatic Air-Blast cleaning LDM2 TMM2 LDM4 TMM4 LDM25 TMM25 LDM50 TMM50 LDM100 TMM100 LDM150 TMM150 Capacity dm Hole circle D mm H mm
6 Matrix Feeding Systems Matrix2 the new generation system that control: 16 blowers and 56 receives, automatic change over of the spare blower, by pass, automatic filter cleaning, MMS program for the material speed selection. Easy-Matrix a compact solution up to 10 receives for simple application as drying and multiblending. Options: Color touch screen MMS material speed control ABC automatic change-over for spare blower DDP display panel DDP display panel MATRIX Server Matrix2 Blower & filter SS Version EASY MATRIX Hand control
7 HM-HMC maintenance hoppers Stainless steel maintenance hoppers, equipped with hinged lid and loader fittings for VLM - LDM - TMM models. For Dried Materials there is a range of insulated models to maintain a consistent temperature of dried material prior to consumption by the process machine. For processes running at small kg/h throughputs a Pyrex base is available which allows operators to easily view material as it passes into the throat of the process. H2MX H5M H5MC H2M H2MX H3M H3MX Hopper capacity dm Weight kw H5M H15M H30M H50M H100M Hopper capacity dm Weight kw H5MC H15MC H30MC H50MC H100MC Hopper capacity dm Weight kg Magnetic grids Neodymium magnetic separators with high attraction capacity. The draw version install direct over the machine throat allow an easy cleaning facility. Magnetic grids Magnetic draw PVN ratio valve PVN ratio valves deliver two components as virgin & regrind in different percentage from different distance.
8 Clear-Vu Loading System The Clear-Vu Loading System provides all the benefits of a mini-central system with the added convenience of portability and low maintenance. AVR-1 Mini Receiver is ideal for loading small hoppers and bins. Standard features: Full view of the loading action Direct view of the loading makes it easy for operators to monitor operation and adjust fill times. AVR-10 with removable receiver lid for easy cleaning Reduction of clogging Clogging is reduced with a patented deceleration chamber that facilitates separation of material from the air stream and a fast-action slide-gate that prevents pellet entrapment during material discharge. Low wear and maintenance The stainless steel blast plate that deflects material into the receiver is replaceable. The system uses only a single, brushless motor and receivers have no filters to clog. Ready access for cleanout The top cover of the receiver includes the vacuum valve, material inlet and cleanout port. The dust collector features a bag type filter with blow-back and a hinged pivot tray for easy removal. Power units include pump, dust collector and controller. 1, 2-1/2, 5 and 10 Hp (.75, 1.9, 3.7 and 7.5 kw) The Clear-Vu Controller 8 station control that is expandable to 24 stations. Easy setting of fill time Push-button activation of the Autofill software sets the fill-time for each station. Automated loading The controller sequences through the various stations, loading each as the level sensor at the station calls for material. Load failure alarm A load-failure alarm with reset is incorporated in the controller. Remote controller operation Each controller is removable for remote operation. Multiple power unit sizes The power unit is portable, and is available with a 1, 2.5, 5 or 10 HP blower. Multiple small systems increase reliability The use of several Clear-Vu Loading Systems instead of reliance on a single larger central system increases versatility and ensures continued production.
9 MLS Mini System Typical Installation Clear-Vu Receivers 1, 10 and 20 lb. capacities (.45, 4.5 and 9 kg) MLS Range: Conveying Capacities (kg/h) Hp kw Distance (Metres) MLS , MLS , MLS , MLS , Power Units Hp kw A B C in. cm in. cm in. cm MLS MLS MLS MLS Receivers lb. kg A B C in. cm in. cm in. cm AVR-1 & AVR-101 & AVR Vacuum Line: 2 (50 mm) for all receivers - Material Inlet: AVR-1-1 (25 mm), AVR-1.5 & AVR (38 mm), AVR-102 & (50 mm)
10 Manual manifold The selection of material to machine is manually handle by the operator (on request a tagging system to avoid wrong coupling connection). Glass version branches for medical or abrasive application Automatic manifold Automatic manifold AMM guarantee the selection of material/machine through Matrix control with the transportation of the granules without any contamination. The design of the AMM allows any possible installation, vertical or horizontal avoiding floor space and better pipes route. Detail about the internal rotation Centralised Conveying System Applications Centralised feeding systems are ideal for conveying automatically plastics raw materials to production, especially when the conveying distance from storage to production is long. Conveying of granule materials are provided through a series of rigid pipe lines, connected to a centralised vacuum pump or pumps, equipped with dedicated central filter. These systems have been designed to meet customer s expectations and to work with plastic granules with a wide range of sizes and densities, and also include materials such as flakes and/or regrind materials, with throughputs up to 5000 Kg/h. The optional MMS (material speed control) device enhances conveying optimising conveying speed for each type of plastic granule, avoiding formation of angel hair, wear of pipes and abrasion / damage of materials causing for example powders. In addition, Maguire s experience can offer specific solutions for conveying high temperature materials, providing consistent performance for materials that have been dried.
11 Our expertise is in conveying raw materials to the process automatically, conveying from bags, octabins, big-bags, silos or drying hoppers. System solutions provide Customers with maximum flexibility in terms of safety and fully automatic management of the materials handling. Manual handling and control can lead to overall process problems, materials wastage and quality issues. Contamination can be a major problem for the production process and quality; poor handling of raw materials can cost production with inconsistent product, and wastage of raw material. Control Systems With central systems we can also provide complete control and visualisation of the conveying process, plus improve the overall control on stock of raw material, consumption, long-term identification of production batches, alarms, historical trending, and also have direct access to total control of our systems (storage, drying, feeding, dosing systems), providing a complete solution. From initial advice, design and specification, layout through to installation, service and after sales support.
12 ingle phase three phase hoppers central systems single phase three phase hoppers central syste Maguire Europe Tame Park, Tamworth Staffordshire B77 5DY UK Tel: Fax:
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