Kälte Klima. Air cooled water chillers air cooled reversible heat pumps from 45 kw to 320 KW. Compressors Scroll SCAEY DE 88 04/11 12/10

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1 Air cooled water chillers air cooled reversible heat pumps from 45 kw to 320 KW Compressors Scroll Serie: Series: Emissione: Issue: SCAEY Catalogo: Leaflet: Sostituisce: Supersedes: DE 88 04/11 12/10

2 Index Identification code Index... pag. 2 Identification code...» 2 SCAEY 151 H PAC General features and available versions...» 3 1 S Small series >40 kw Technical data from mod. 51 to » 4 2 C Chiller unit Technical data from mod. 121 to » 5 Technical data from mod. 222 to » 6 Performances and absorbed power from mod. 51 to » 7 Performances and absorbed power from mod. 121 to » 8 Performances and absorbed power from mod. 222 to » 9 Performances heat pump version (H)...» 10 Refrigerant circuit...» 11 3 A Air cooled 4 E Axial fans 5 Y Refrigerant R410A 6 - Scroll Compressors A Recip. Compressors 7 15 Capacity factors 8 1 Number of circuits 9 - Cooling only version H Heat pump unit version Hydraulic circuit and correction factors glycol/water...» Plate-to-plate evaporator F Shell and tube evaporator Evaporator pressure drop...» PAC Storage tank + pump P1 1 pump Dimensions and weights from mod. 51 to 121» 14 Dimensions and weights from mod. 131 to 222» 15 Dimensions and weights from mod. 242 to 352» 16 Clearance and support points from mod. 61 to » 17 Clearance and support points from mod. 222 to » 18 Clearance and support points from mod. 262 to » 19 P2 DS RCS RCP LN VLN 2 pumps Desuperheater Heat recovery fitted in series (70-90%) Heat recovery fitted in parallel (100%) Low Noise Very Low Noise 2 AIR COOLED CHILLERS AIR/WATER - R410A

3 SCAEY General features FRAME Self-supporting galvanized steel frame protected with polyester powder painting. Panels are easily removable for maintenance and service activities. COMPRESSORS Hermetic «scroll» type with overload protection by a klixon and complete with oil sight glass. They are installed on vibrations absorbing rubber and placed within a close compartment to reduce sound level and to allow service and maintenance activities while the unit is in operation. EVAPORATOR Braze welded plate type with one or two independent refrigerant circuits and one water circuit. The circuit is made to guarantee an homogeneous cooling of all the water flow even during partial load. The insulation is made of flexible closed-cells lining. As protection, a flow switch is recommended to be mounted to stop the unit in case of no water circulation. CONDENSER Copper tube and aluminium finned coil. As option a filter/protection grid is available. FANS Axial fans with aerodynamic outline blade section made of Al/Mg, directly coupled to a three phase electric motor with external rotor. A safety fan guard is fitted on air flow discharge. REFRIGERANT CIRCUIT Each unit is equipped with one or two refrigerant circuits. Each circuit includes: filter dryer, sight glass, electronic thermostatic valve, Schrader service valve. To protect the refrigerant circuit the following devices are installed: manual reset high pressure switch, automatic reset low pressure switch, antifreeze thermostat. The Heat Pump Units version contain, in addition: safety thermostat on the discharge line, 4-way valve, non-return valve, two electronics thermostatic valves, liquid receiver and, if necessary, li-quid separator on the compressor suction line. ELECTRICAL BOARD With protection grade IP54 the el. board is mounted in the compressor chamber. Service activities can be done while the unit is in operation. It includes: main circuit automatic breaker with locking door device, compressors and fans contactors and relé, auxiliary circuit transformer. Microprocessor to control automatically the unit with a visual system to display the function as well as failures. Versioni DS Partial condensing heat recovery. Each refrigerant circuit includes: a desuperheater insulated and installed in series between the compressor and the condenser. RCS Condensing heat recovery from 70% to 90%. Each refrigerant circuit includes: a heat exchanger insulated and mounted in series between compressor condenser, and condensing control pressure transducer type. RCP 100% condensing heat recovery. Each refrigerant circuit includes: a heat exchanger insulated and mounted in parallel to the condenser and solenoid valves. P This version is equipped with hydraulic kit. It includes: one or two pumps (one as stand-by), expansion vessel, gauges, flow switch, safety valve, air purger, shut off valve and hydraulic circuit insulated. In case of stand-by pump non-return valves are mounted. Relevant electrical circuit. As option, pumps with higher ESP are available. PAC Further to what included in the P version, a insulated inertial storage tank is installed. LN Low noise version. This version equipped with low speed fans. VLN Very low noise version. Further to the LN devices, this execution is equipped with sound proofing on the compressors. OPTIONS Power factor correction. Fan speed control. Remote control panel. Clock card. RS 485 card. Evaporator el. heater (STD in H-version). El. Heater PAC version. Compressor shut off valves. HP/LP gauges. Cu/Cu or Epoxy Protection Coils. Flow switch (STD in P and PAC versions) Pump shut off valve. Pumps with higher ESP. Protection grid/filter condenser (protection grid only in H-units). Rubber AV mounts. Spring AV mounts. Wooden crate. AIR COOLED CHILLERS AIR/WATER - R410A 3

4 SCAEY Technical Data SIZE COOLING MODE SCAEY STD Cooling capacity (1) kw Abs. power (2) kw EER (2) , COOLING MODE SCAEY LN/VLN Cooling capacity (1) kw Abs. power (2) kw 17, HEATING MODE SCAEY H Heating capacity (1) kw Abs. power (2) kw 16, ,3 32,2 COP (2) - 2,95 2, ,2 3 COMPRESSOR (scroll) Quantity n 2 Refrigerant circuit n 1 Capacity step n 2 Refrigerant - R410A Refrigerant charge kg EVAPORATOR Plate-to-plate (3) Water flow rate m3/h 8 8,9 10,4 11,3 14,1 16,3 Pressure drop kpa Water volume l 2 2 2,4 2,4 4,8 4,8 PAC Version Storage tank water volume I Water pump nominal power kw 0,75 0,75 0,75 0,75 1,1 1,1 Water pump nominal current A 2,2 2,2 2,2 2,2 3,5 3,5 External static pressure kpa CONDENSER (STD version) (4) (5) Axial fans n Max abs. power kw 2,2 2,2 2,2 2,2 2,2 4 Max abs. current A 4,6 4,6 4,6 4,6 4,6 8 CONDENSER (LN/VLN version) (4) Axial fans n Max. abs. power kw 1,5 1,5 1,5 1,5 1,5 2,6 Max abs. current A 2,8 2,8 2,8 2,8 2,8 5 UNIT ELECTRICAL DATA (6) Max abs. current A 42,6 48,8 53,6 58,8 69,2 78,7 Max LRC A 136,3 146,4 148,8 173,4 212,6 267,2 Voltage supply V/f/Hz 400/3/50 DS Version (7) Heating capacity kw Water flow rate m3/h 0,9 1 1,2 1,4 1,6 1,8 Pressure drop kpa Sound pressure level at 1 m (6) (8) STD Version db(a) LN Version db(a) VLN Version db(a) Note: 1) Cooling mode: water temp. 12 C / 7 C; air temperature 35 C; Heating mode: water temp. 40 C / 45 C; air temperature 7 C db, 6 C wb; 2) Compressors + fans only. No water pump(s); 3) It becomes condenser in SCAEY H (heat pump) version; 4) It becomes evaporator in SCAEY H (heat pump) version; 5) Max air flow 6) Without water pump(s), STD version; 7) Water temperature from 40 C to 50 C; 8) Compressors site and according to ISO AIR COOLED CHILLERS AIR/WATER - R410A

5 SCAEY Technical Data SIZE COOLING MODE SCAEY STD Cooling capacity (1) kw Abs. power (2) kw EER (2) COOLING MODE SCAEY LN/VLN Cooling capacity (1) kw Abs. power (2) kw HEATING MODE SCAEY H Heating capacity (1) kw Abs. power (2) kw 35,6 38, ,6 57,2 64,4 COP (2) - 3 3,15 3,1 3, COMPRESSOR (scroll) Quantity n 2 4 Refrigerant circuit n 1 2 Capacity step n 2 4 Refrigerant - R410A Refrigerant charge kg EVAPORATOR Plate-to-plate (3) Water flow rate m3/h , Pressure drop kpa Water volume l 6,8 6,8 6,8 8,2 8,4 9,8 PAC Version Storage tank water volume l Water pump nominal power kw 1,1 1,5 1,5 1,85 1,85 2,2 Water pump nominal current A 3, ,1 External static pressure kpa CONDENSER (STD version) (4) (5) Axial fans n Max abs. power kw 4 3,3 3,3 3,3 6 8 Max abs. current A 8 6,9 6,9 6, CONDENSER (LN/VLN version) (4) Axial fans n Max. abs. power kw 2,6 2,25 2,25 2,25 4,8 5,2 Max abs. current A 5 4,2 4,2 4,2 7,5 10 UNIT ELECTRICAL DATA (6) Max abs. current. A 81 91,6 99,7 114,1 133,9 154,4 Max LRC A 269, ,1 365,1 384,9 342,9 Voltage supply V/f/Hz 400/3/50 DS Version (7) Heating capacity kw Water flow rate m3/h 2 2,4 2,8 3,2 3,6 3,9 Pressure drop kpa Sound pressure level at 1 m (6) (8) STD Version db(a) LN Version db(a) VLN Version db(a) Note: 1) Cooling mode: water temp. 12 C / 7 C; air temperature 35 C; Heating mode: water temp. 40 C / 45 C; air temperature 7 C db, 6 C wb; 2) Compressors + fans only. No water pump(s); 3) It becomes condenser in SCAEY H (heat pump) version; 4) It becomes evaporator in SCAEY H (heat pump) version; 5) Max air flow 6) Without water pump(s), STD version; 7) Water temperature from 40 C to 50 C; 8) Compressors site and according to ISO AIR COOLED CHILLERS AIR/WATER - R410A 5

6 SCAEY Technical Data SIZE COOLING MODE SCAEY STD Cooling capacity (1) kw Abs. power (2) kw , EER (2) COOLING MODE SCAEY LN/VLN Cooling capacity (1) kw Abs. power (2) kw HEATING MODE SCAEY H Heating mode (1) kw Abs. power (2) kw 72 77,3 83,8 92,8 103,2 114 COP (2) - 3 3, COMPRESSOR (scroll) Quantity n 4 Refrigerant circuit n 2 Capacity step n 4 Refrigerant - R410A Refrigerant charge kg EVAPORATOR Plate-to-plate (3) Water flow rate m3/h 34,4 38,1 40, ,1 55 Pressure drop kpa Water volume l 9, PAC Version Storage tank water volume l Water pump nominal power kw 2, Water pump nominal current A 5 6,5 6,5 6,5 7,7 7,7 External static pressure kpa CONDENSER (STD version) (4) (5) Axial fans n Max abs. power kw 8 6, Max abs. current A CONDENSER (LN/VLN version) (4) Axial fans n Max abs. power kw 5,2 4,5 7,8 7,8 7,8 7,8 Max abs. current A 10 8, UNIT ELECTRICAL DATA (6) Max abs. current A 166,2 180, , ,8 Max LRC A 354,7 407,6 418,4 434, ,8 Voltage supply V/f/Hz 400/3/50 DS Version (7) Heating capacity kw Water flow rate m3/h 4,4 5,3 5,5 6,4 7,1 7,5 Pressure drop kpa Sound pressure level at 1 m (6) (8) STD Version db(a) LN Version db(a) VLN Version db(a) Note: 1) Cooling mode: water temp. 12 C / 7 C; air temperature 35 C; Heating mode: water temp. 40 C / 45 C; air temperature 7 C db, 6 C wb; 2) Compressors + fans only. No water pump(s); 3) It becomes condenser in SCAEY H (heat pump) version; 4) It becomes evaporator in SCAEY H (heat pump) version; 5) Max air flow 6) Without water pump(s), STD version; 7) Water temperature from 40 C to 50 C; 8) Compressors site and according to ISO AIR COOLED CHILLERS AIR/WATER - R410A

7 SCAEY R 410A: PERFORMANCES Plate-to-plate exchanger COOLING CAPACITY AND ABSORBED POWER EVAP CONDENSER Ambient air temperature C MOD. Tw C out. kwf kwa kwf kwa kwf kwa kwf kwa kwf kwa kwf kwa kwf kwa , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,6 Note: Tw - Evaporator outlet water temperature (delta T 5 C) kwf - Cooling capacity kwa - Abs. power (compressor only) AIR COOLED CHILLERS AIR/WATER - R410A 7

8 SCAEY R 410A: PERFORMANCES Plate-to-plate exchanger COOLING CAPACITY AND ABSORBED POWER EVAP CONDENSER Ambient air temperature C MOD. Tw C out. kwf kwa kwf kwa kwf kwa kwf kwa kwf kwa kwf kwa kwf kwa , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,3 Note: Tw - Evaporator outlet water temperature (delta T 5 C) kwf - Cooling capacity kwa - Abs. power (compressor only) 8 AIR COOLED CHILLERS AIR/WATER - R410A

9 SCAEY R 410A: PERFORMANCES Plate-to-plate exchanger COOLING CAPACITY AND ABSORBED POWER EVAP CONDENSER Ambient air temperature C MOD. Tw C out. kwf kwa kwf kwa kwf kwa kwf kwa kwf kwa kwf kwa kwf kwa , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,0 Note: Tw - Evaporator outlet water temperature (delta T 5 C) kwf - Cooling capacity kwa - Abs. power (compressor only) AIR COOLED CHILLERS AIR/WATER - R410A 9

10 SCAEY: PERFORMANCES HEATING MODE CORRECTION FACTORS HEATING CAPACITY Inlet water temperature Correction factors C Ambient air temperature ( C) E.g. SCAEY 81 H - according to page 4 the heating capacity is 67 kw, the abs. power is 19 kw at ambient air temp. 7 C and inlet water temp. 40 C. Calculate the performances at 0 C ambient air temp. and 40 C inlet water temp. as follows: Heating capacity 67 x 0,84 = 56,2 kw; abs. power 19 x 0,99 = 18,8 kw. CORRECTIONS FACTORS ABSORBED POWER Inlet water temperature Correction factors Ambient air temperature ( C) 10 AIR COOLED CHILLERS AIR/WATER - R410A

11 Refrigerant circuit SCAEY ** The outlined components are optional 1 = Compressor 2 = Condenser 3 = Evaporator 4 = Fans 5 = Thermostatic valve 6 = Dryer 7 = Fan speed regulator ** 8 = Shut off valve suction line ** 9 = Shut off valve liquid line ** 10 = Sight glass 11 = Schrader service valve 12 = Low pressure switch 13 = High pressure switch 14 = Gauges ** 15 = Temperature probe 16 = Antifreeze probe 17 = Shut off valves discharge line ** 18 = Safety valve Refrigerant circuit SCAEY...H ** The outlined components are optional 1 = Compressor 2 = Condenser 3 = Evaporator 4 = Fans 5 = Thermostatic valve 6 = Dryer 7 = Fan speed regulator ** 8 = Shut off valve suction line ** 9 = Shut off valves liquid line ** 10 = Sight glass 11 = Schrader service valve 12 = Low pressure switch 13 = High pressure switch 14 = Non-return valve 15 = 4-way valve 16 = Liquid separator suction line ** 17 = Liquid receiver 18 = Gauges ** 19 = Temperature probe 20 = Antifreeze probe 21 = Shut off valve discharge line ** 22 = Safety valve 23 = Pressure transducer AIR COOLED CHILLERS AIR/WATER - R410A 11

12 Hydraulic circuit SCAEY PAC 1 (PAC 2) 1 = Air purger 2 = Expansion vessel 3 = Gauge 4 = Shut off valve** 5 = Pump 6 = Flow switch 7 = Safety valve 8 = Drain/fill up valve 9 = Tank 10 = Temperature probe 11 = Antifreeze probe 12 = Evaporator 13 = Non-return valve (PAC 2 only) ** The outlined components are optional PAC 1: 1 off pump PAC 2: 2 off pumps Operating range Cooling Heating INLET WATER TEMPERATURE Max C Min C 9 30 OUTLET WATER TEMPERATURE Max C Min C 5 35 AMBIENT AIR TEMPERTURE Max C Min C 15 (1) -5 (1) This temperature can go down to -15 C only if the appropriate kit has been installed CORRECTION FACTORS Ethylene glycol persentage by weight (%) Freezing point ( C) -3,6-8,7-15,3-23,5-35,5 Cooling capacity 0,986 0,980 0,973 0,966 0,960 Abs. power 1,000 0,995 0,990 0,985 0,975 Mixture flow rate 1,023 1,054 1,092 1,140 1,200 Pressure drop 1,061 1,114 1,190 1,244 1, AIR COOLED CHILLERS AIR/WATER - R410A

13 PRESSURE DROP: PLATE-TO-PLATE EVAPORATOR FROM SCAEY 61 TO SCAEY 151 kpa Water flow rate m3/h PRESSURE DROP: PLATE-TO-PLATE EVAPORATOR FROM SCAEY 161 TO SCAEY 382 kpa Water flow rate m3/h AIR COOLED CHILLERS AIR/WATER - R410A 13

14 DIMENSIONS: Fig. A From mod. 61 to 91 Fig. B From mod. 101 to 131 WEIGHTS (Kg) VERSION STD LN / VLN Mod Fig. A A A A B B B A A A A B B B Operation (1) Transport P1 Version Operation (1) Transport PAC 1 Version Operation Transport (1) The data has to be added to the evaporator water volume with regard to the selected model. (2) H-Version : the operation weight has to be increased of 5%. 14 AIR COOLED CHILLERS AIR/WATER - R410A

15 Fig. C From mod. 141 to 191 Fig. D From mod. 222 to 242 WEIGHT (Kg) VERSION STD LN / VLN Mod Fig. C C C C D D C C C C D D Operation (1) Transport P1 Version Operation (1) Transport P1 Version Operation Transport (1) The data has to be added to the evaporator water volume with regard to the selected model. (2) H-Version: the operation weight has to be increased of 5%. AIR COOLED CHILLERS AIR/WATER - R410A 15

16 Fig. E From mod. 262 to 382 STD WEIGHT (Kg) VERSION STD LN / VLN Mod Fig. E E E E E E E E E E Operation (1) Transport P1 Version Operation (1) Transport PAC1 Version Operation a Transport (1) The data has to be added to the evaporator water volume with regard to the selected model. (2) H-Version: the operation weight has to be increased of 5%. 16 AIR COOLED CHILLERS AIR/WATER - R410A

17 CLEARANCE AND SUPPORT POINTS: Fig. A From mod. 61 to 101 Fig. B From mod. 121 to 191 HYDRAULIC CONNECTIONS - Ø - Mod Fig. A A A A A A A B B B B PLATE-TO-PLATE evaporator 2"1/2 2"1/2 2"1/2 2"1/2 2"1/2 2"1/2 2"1/2 2"1/2 2"1/2 2"1/2 2"1/2 PAC version with tank 1"1/2 1"1/2 1"1/2 1"1/2 2" 2" 2" 2"1/2 2"1/2 2"1/2 2"1/2 AIR COOLED CHILLERS AIR/WATER - R410A 17

18 Fig. C From mod. 222 to 242 HYDRAULIC CONNECTIONS - Ø - Mod Fig. C C PLATE-TO-PLATE evaporator 2"1/2 2"1/2 PAC version with tank AIR COOLED CHILLERS AIR/WATER - R410A

19 Fig. D From mod. 262 to 382 HYDRAULIC CONNECTIONS - Ø - Mod Fig. D D D D D PLATE-TO-PLATE evaporator 2"1/2 2"1/2 2"1/2 2"1/2 2"1/2 PAC version with tank Technical data shown in this booklet are not binding. ACM S.r.l reserves the right to modify data without any prior notice.. AIR COOLED CHILLERS AIR/WATER - R410A 19

20 ACM S.r.l. Via dell Industria, ARZERGRANDE (PD) - Italy Tel Fax info@acmonline.it according to 97/23/CE n. 1131

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