INSTALLATION INSTRUCTIONS
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1 INSTALLATION INSTRUCTIONS Accessory ENGINE BLOCK P/N 08T44-SNA-101 Application Publications No ACCORD AII AND 4-DOOR (EXCEPT 2- Issue Date DOOR V6) AUG 2012 PARTS LIST Engine block heater Aluminum washer Heater harness Protective cap 12 Black wire ties (6 not used) TOOLS AND SUPPLIES REQUIRED Ratchet 10 mm, 19 mm, and 24 mm Sockets 10 mm Open end wrench Torque wrench Diagonal cutters Heavy gloves Drain pan Tape measure White marker Coolant (Honda All Season Antifreeze/Coolant Type 2) Fender cover Phillips screwdriver Masking tape Blanket The following tool is available through the Honda Tool and Equipment Program. On the in, click on: Service > Service Bay > Tool and Equipment Program, then enter the number under Search. Or, call Trim Tool Set (T/N SOJATP2014) Illustration of the Engine Block Heater in the Vehicle ENGINE BLOCK 7 Wire ties with clip (5 not used) 5 Wire ties (Natural) QB21405AE 2012 American Honda Motor Co., Inc. All Rights Reserved. AII (1208) 08T44-T2A of 12
2 INSTALLATION NOTE: Always use, Honda All Season Antifreeze/Coolant Type 2. Using a non-honda coolant can result in corrosion, causing the cooling system to malfunction or fail. To avoid burning out the element, do not operate the engine block heater until it is installed in the vehicle and you have added coolant. Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by do-it-yourselfers. 1. Disconnect the negative cable from the battery. 2. Allow the engine and all cooling system components to cool down. 3. Place a clean drain pan under the radiator drain plug, then remove the drain plug from the bottom of the radiator to drain the coolant. Remove the radiator cap to increase the flow. NOTICE: Radiator coolant will damage the paint. Quickly rinse any spilled coolant from the paint finish. 5. Attach masking tape to the front bumper, headlights and front fenders as shown. RIGHT HEADLIGHT MASKING TAPE LEFT HEADLIGHT 6. Remove the front grille cover (four clips). LEFT FENDER QB13102AE RADIATOR CAP RADIATOR DRAIN PLUG 4 CLIPS GRILLE COVER QB13103AE QB20804AE 4. After the coolant drains, reinstall the radiator cap to prevent dirt and contamination from entering the radiator. 2 of 12 AII (1208) 2012 American Honda Motor Co., Inc. All Rights Reserved.
3 7. Remove the front bumper. Remove the two self-tapping screws, ten clips, and two short clips. Release the four retaining tabs on each side. 4 RETAINING TABS 2 SHORT CLIPS 10 CLIPS 2 SELF- TAPPING SCREWS BOTTOM VIEW QB13106AE SHORT CLIP SHORT CLIP Remove the two clips. With the help of an assistant, remove the front bumper. Place the front bumper on a blanket. 10 CLIPS QB13104BE VEHICLE CONNECTOR (If equipped.) 2 CLIPS VEHICLE CONNECTOR (If equipped.) Release the four retaining tabs on each side. 4 RETAIN- ING TABS QB13107BE QB13105AE 2012 American Honda Motor Co., Inc. All Rights Reserved. AII (1208) 3 of 12
4 8. Remove the intake air duct (two clips). INTAKE AIR DUCT LEFT HEADLIGHT If the vehicle is equipped with the radiator A (10 fan shroud rib), go to step 10; If the vehicle is equipped with the radiator B (12 fan shroud rib), go to step 12. With Radiator A (10 fan shroud rib) 10. Get the heater harness. Using a tape measure, install a wire tie with clip to the heater harness at the measurements (E) and (F). E 150 mm (5.9 in.) A 340 mm (13.4 in.) 530 mm (20.8 in.) 700 mm (27.5 in.) 890 mm (35.0 in.) F D B C G INTAKE AIR DUCT 2 CLIPS (Push.) 9. Check the shape of the radiator. RADIATOR A RADIATOR B QB21406BE 410 mm (16.1 in.) 240 mm (9.4 in.) WHITE MARKER QB21407BE 11. Using a white marker, mark the heater harness at the measurements (A), (B), (C), (D), and (G). Go to step FAN SHROUD 12 FAN SHROUD QB70201AB 4 of 12 AII (1208) 2012 American Honda Motor Co., Inc. All Rights Reserved.
5 With radiator B (12 fan shroud rib) 12. Get the heater harness. Using a tape measure, install a wire tie with clip to the heater harness at the measurements (E) and (F). 14. Locate and remove the engine block drain bolt and washer. Coolant remaining in the engine jackets will flow out of the bolt hole when the bolt is removed. (Retain the bolt in case the engine block heater is removed.) 150 mm (5.9 in.) 340 mm (13.4 in.) 520 mm (20.4 in.) 650 mm (25.5 in.) ENGINE BLOCK E A 890 mm (35.0 in.) F D B C G 410 mm (16.1 in.) 240 mm (9.4 in.) WHITE MARKER QB21407BE 13. Using a white marker, mark the heater harness at the measurements (A), (B), (C), (D), and (G). WASHER (Discard.) ENGINE BLOCK DRAIN BOLT (Retain.) Use a 19 mm socket. QB21501CE 2012 American Honda Motor Co., Inc. All Rights Reserved. AII (1208) 5 of 12
6 15. Install the engine block heater and aluminum washer into the engine block using a 24 mm socket and a torque wrench. Torque the engine block heater to 85 N m (63 lbf ft). 16. Plug the heater harness connector into the engine block heater. Make sure the heater harness connector is fully seated in the engine block heater. ENGINE BLOCK VEHICLE BRACKET (Point A) ALUMINUM WASHER ENGINE BLOCK 85 N m (63 lbf ft) Use a 24 mm socket. ENGINE BLOCK CONNECTOR QB21502CE QB21503DE 17. Route the heater harness in the direction shown, and secure the heater harness to the vehicle bracket with one wire tie (point A). 6 of 12 AII (1208) 2012 American Honda Motor Co., Inc. All Rights Reserved.
7 If the vehicle is equipped with the radiator A (10 fan shroud rib), go to step 18; If the vehicle is equipped with the radiator B (12 fan shroud rib), go to step Continue routing the heater harness around the intake air inlet as shown, and secure it to the hole in the vehicle panel with the wire tie with clip (point E). With Radiator A (10 fan shroud rib) 18. Route the heater harness as shown, and secure it to the fan shroud rib with one wire tie (point B). BATTERY (Point E) (Point B) (Point B) INTAKE AIR INLET HOLE QB71301AB QB21504BE 2012 American Honda Motor Co., Inc. All Rights Reserved. AII (1208) 7 of 12
8 20. Secure the heater harness to the fan shroud rib with one wire tie (point D). With Radiator B (12 fan shroud rib) 22. Route the heater harness as shown, and secure it to the fan shroud rib with one wire tie (point B). (Point B) (Point D) FAN SHROUD (Point D) (Point B) (Point C) (Point C) QB70202BB WIRE TIE WIRE TIE QB21505BE 21. Secure the heater harness to the fan shroud rib with one wire tie (point C) and one additional wire tie. Go to step of 12 AII (1208) 2012 American Honda Motor Co., Inc. All Rights Reserved.
9 23. Continue routing the heater harness around the intake air inlet as shown, and secure it to the hole in the vehicle panel with the wire tie with clip (point E). BATTERY (Point E) 24. Secure the heater harness to the fan shroud rib with one wire tie (point D). (Point D) INTAKE AIR INLET HOLE FAN SHROUD (Point D) (Point C) QB71301AB (Point C) WIRE TIE WIRE TIE QB70203AB 25. Secure the heater harness to the fan shroud rib with one wire tie (point C) and one additional wire tie American Honda Motor Co., Inc. All Rights Reserved. AII (1208) 9 of 12
10 26. Route the heater harness under the left headlight, and secure it to the bumper beam with one black wire tie. 27. Route the heater harness along the vehicle harness, and secure it to the vehicle harness with two black wire ties. LEFT HEADLIGHT VEHICLE BEAM BEAM QB40401CB QB71302AB 10 of 12 AII (1208) 2012 American Honda Motor Co., Inc. All Rights Reserved.
11 28. Route the heater harness as shown, and secure it to the bumper beam with the wire tie with clip (point F). 29. Secure the heater harness to the vehicle bracket with one black wire tie (point G). BEAM (Point G) BEAM (Point G) (Point F) VEHICLE BRACKET VEHICLE BRACKET QB71303AB QB71304AB 2012 American Honda Motor Co., Inc. All Rights Reserved. AII (1208) 11 of 12
12 30. With the help of an assistant, route the heater harness through the front bumper opening, and reinstall the front bumper. 32. Install the protective cap to the front bumper grille and plug the heater harness connector into the protective cap. GRILLE PROTECTIVE CAP VIEW GRILLE PROTECTIVE CAP QB40402AB OPENING QB71305AB 31. Secure the heater harness to the front bumper grille with two black wire ties. GRILLE S 33. Reinstall all removed parts. 34. Remove the radiator cap and fill the system with the recommended coolant. Follow the instructions in the Service Manual to fill the cooling system and check for leaks. Particularly check that there is no leak around the engine block heater. 35. Reinstall the radiator cap. 36. Check that the heater harness is routed properly and all connectors are plugged in. 37. Store the drain bolt (removed in step 14) in the glove box. 38. Reconnect the negative cable to the battery. 39. Press and hold the radio power button for two seconds to restore the radio and navi (if equipped) system functions. 40. Reset the clock on vehicle without navigation. VIEW WIRE TIES GRILLE QB21403AE 12 of 12 AII (1208) 2012 American Honda Motor Co., Inc. All Rights Reserved.
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