Catalogue Schneider airsystems Your partner for compressed air systems. for compressed air systems. Valid from April 2011

Transcription

1 Schneider airsystems Your partner for compressed air systems. Do you know what it feels like to hold a brand new, dynamic and powerful product in your hands? A product characterised by an above-average service life that thrills you on account of its enormous power and robustness? We can help you experience this feeling Schneider airsystems Your partner for compressed air systems. We offer you a diverse selection of premium products designed for the generation, purification, distribution and use of compressed air. Schneider Druckluft GmbH Ferdinand-Lassalle-Strasse 43 D Reutlingen, Germany Telephone +49 (0) Fax +49 (0) Catalogue 2011 Member of the group TTS Tooltechnic Systems AG & Co. KG Wertstrasse 20 D Wendlingen a.n. April 2011 I Your local specialist dealer Call us +49 (0) Domestic Sales +49 (0) Export Sales +49 (0) Service Or send a fax to +49 (0) Catalogue us at info@tts-schneider.com Visit our website 3 year warranty on mobile compressors and compressed air tools. Valid from April 2011

2 Innovative services Powerful products Customer-friendly warranties Informative website Dear customer, taking a brief look back over the achievements of the past year, we have seen numerous new products such as our series of mobile UniMaster compressors or the new RF 6 XG tyre pressure gauge with many unique selling points setting new standards on the market. If that wasn t enough, Schneider airsystems has a host of impressive product, service and performance innovations in store for 2011 in a premium quality that you have come to expect from Schneider airsystems. Your special wishes, requests and suggestions for improvement have helped us provide you with a series of innovative new products, outstanding services and customer-friendly warranties. Here is a small taste of what you can expect in our latest catalogue: Discover new products like the powerful stationary piston compressor with state-of-the-art equipment and vertical or horizontal vessel, or be inspired by the new energy-efficient AirMaster screw compressors with Easy Service Concept for quick and easy maintenance. Enjoy browsing through the new catalogue! Your Schneider airsystems team

3 1 Generating compressed air Mobile compressors UniMaster CompactMaster SilentMaster PetrolMaster Mobile compressed air system MAS Stationary compressors UniMaster Medic-Air compressors AirMaster screw compressors Accessories for compressed air generation Useful information Screw or piston compressor? Assessments and tests for your compressed air station Purifying compressed air Compressed air purification Compressed air cold dryer Adsorption dryers Condensate dischargers Oil-water separators Maintenance units and filters Useful information Correct purification of your compressed air Design data for compressed air dryers and filters Compressed air quality classes Distributing compressed air Pipe systems Plug-in system mm Pipe boxes Brass pipe system mm Brass pipe system mm Plastic pipe system mm Hoses and workshop equipment Hoses Hose rewinder Tractions Supply units/power and air supply units Brass parts/screw fittings Screw fitting, A series Fox quick plug-in connections Useful information Piping material comparison Design data for compressed air pipelines Determining the pipeline diameter Pipe system mm Using compressed air Compressed air tools Systainers Impact screwdrivers Ratchet screwdriver Rotary screwdrivers Drills Grinding machines Saws Special cutter Riveting tongs Grease guns Oil extracting device Needle descaler Chisel hammers Staplers and nail guns Paint spray guns Plaster sprayers Spray guns Special gun Blasting devices Pressure vessels Cartridge guns Blowing guns Tyre inflator Accessories Useful information Compressed air tools The right compressor for your tool? Appendix Index Overseas branches

4 1 1 Screw compressors The new energy-efficient AirMaster screw compressors with Easy Service Concept (see page 55 for more details) Piston compressors The new series of the stationary UniMaster piston compressors maximum efficiency with individual fittings (see page 41 for more details) 1 1 4

5 2 3 4 Compressed air purification Pipe systems Compressed air tools The energy-saving ECO cold dryer with super dry technology and other high-quality products for compressed air purification (see page 80 for more details) A flexible system of innovative products for compressed air distribution (see page 98 for more details) The right tool for every application (see page 172 for more details)

6 What s new for 2011 at a glance The brand new AirMaster screw compressors Highlights of 2011 include brand new screw compressors from performance categories 4.0, 5.5 and 7.5 kw. Setting new standards on the market as a result of high demands during the development and implementation of customer requirements. Our new AirMaster screw compressors are available as a space-saving individual compressor on a mounted vessel or TÜV-free tandem vessel. The compressors are also available in complete sets with a mounted cold dryer. Your gateway to quick and easy maintenance for significant cost savings: The new energy-efficient AirMaster screw compressors with impressive Easy Service Concept. All technical components are clearly arranged to allow extremely easy access for maintenance work. A host of other special technical features contribute to the above-average service life of the compressor, such as the recently developed clear text display, which is easy to handle and operate, as well as high-quality compressor blocks and components. The sound-insulated housing and optimised air guide guarantee silent compressor operation and protect your health. More on page 55 View our products online at 6

7 Powerful stationary UniMaster compressors The new series of stationary UniMaster compressors offers outstanding power and the best overall equipment package with top-of-the-line equipment as standard and the choice of an upright or horizontal vessel. Vertical piston compressors are also available with a cold dryer mounted on the left or right for improved accessibility and ease of operation as well as greater flexibility in the use of your compressor. If you require an additional air supply, we offer high-quality auxiliary compressors as a low-cost standalone solution. All our vessels come with a 15 year rust guarantee as standard. The main highlight is an easy to install, retrofittable sound absorbing cover for all 4 kw compressors. Compressors can be converted into a silent model in minutes with minimal work required. More on page 41 View our products online at Seven different variants The RF 6 and RF 12 tyre pressure gauges Different models of our best-selling tyre pressure gauge are now available so every user can find the right solution for the application in hand. Our 6 and 12 bar versions now include a conventional safety valve clip with a 1.5 or 2.5 metre hose. We offer both products with a double-sided valve connector for use in petrol stations and on double tyres. All variants impress with a fully impact-proof and drive-over-proof pressure gauge, exact readability and easy, flexible one-hand operation. Outstanding features that allow you to inflate and deflate tyres quickly as well as supply exactly the right amount of air. Regulating tyre pressures in the workshop has never been easier or more convenient. More on page 242 View our products online at 7

8 Discover our new website Schneider airsystems Germany has launched a new website that raises the bar with regard to functionality and design. Discover the comprehensive product information, practical application examples and a personal customer area on our attractively designed site. Visit us now at 8

9 The advantages at a glance Online product catalogue Read all about the benefits of our products in our completely new online product catalogue. You can compare individual products directly with one another on the clearly laid out pages. Excellent service In our new service area, you can find information about our unique warranty services. Use our contact form to receive a quick reply to your personal queries. Dealer and service partner search engine Are you searching for a dealer or service partner in the vicinity? Our new search engine is the quick and easy way to find what you re looking for. About us Find out everything about the company! Find out current information about the company, read the latest press releases and check event and trade fair dates. Personal customer area In the myschneider area, you are always the first to know about promotional offers, new products and attractive competitions. And of course you can register for free. Instruction manuals and EKAT spare parts catalogue Are you searching for spare parts or the right instruction manual for your compressor? A wide variety of services and information are available at Here, you can access our electronic spare parts catalogue (EKAT) to find the find the spare part you need quickly and easily. Just look for the article number on the type plate and type it into the web interface to retrieve an easy-to-understand and detailed exploded drawing with the associated spare parts list and the recommended selling prices of the spare parts. Compressed air from A-Z Contains technical terms and explanations relating to compressed air. Our newsletter You don t want to miss anything in future? Keep up to date with our free newsletter. 9

10 You can count on us Guaranteed 1+2 warranty With our 1+2 warranty, we provide a 3-year warranty on mobile compressors and many compressed air tools if the product is registered online within 30 days of purchase. For you, this means greater cost effectiveness and more assurance for your work. For warranty terms and conditions and registration, visit: Warranty extension We will gladly extend your warranty to 3 years on all stationary systems when a maintenance contract is concluded with an authorised Schneider airsystems service centre. Spare parts delivery guarantee 98% of spare parts are delivered within 24 hours from the warehouse for shorter downtimes. The latest version of our spare parts catalogue is always available online at Supply guarantee All spare parts remain in stock and are available for years after the date of purchase. Spare parts for compressed air tools, mobile piston compressors, accessories and other devices have guaranteed availability for 7 years. Alongside this, we are offering you a full 12 year supply guarantee for our stationary piston and screw compressors, cold and absorption dryers, as well as control systems and star-delta switches. Anti-rust guarantee All vessels with a burnt-in inner coating come with a 15 year rust guarantee, which extends far beyond the statutory warranty. All other vessels are covered by a 10 year warranty. Return and disposal guarantee You can hand over your old disused compressors to your local service partner, who will dispose of them at an environmental friendly recycling centre free of charge. 10

11 Have any questions? We also provide comprehensive support for our customers Are you considering installing a complete new compressed air solution? Do you wish to retrofit an existing system? Irrespective of where you require support we will be glad to help and offer you personal advice at any time. We also offer the following services: Complete on-site repair management: Service technicians complete the job right in your workshop, particularly practical for stationary systems. In a warranty case, this is free of charge. Drop-off repair at service partner or specialised dealer s facility: You drop off the machine to the service partner. Once the product is repaired, you are notified immediately and can pick the machine up straightaway. Compressor rental service: Our service partners give you the option to rent compressors so that your business continues to operate smoothly, if necessary. We are glad to help: Spare parts orders, repairs, service queries, etc. Telephone: +49 (0) Fax: +49 (0) service@tts-schneider.com Product queries, orders, etc. Telephone: +49 (0) Domestic Sales +49 (0) Export Sales Fax: +49 (0) info@tts-schneider.com Internet: A Schneider airsystems specialist dealer near you can be found easily and conveniently on our website 11

12 12

13 Our maintenance contracts Added value for you We accept service at face value and offer you a maintenance contract specifically for your compressed air system. Allow our authorised service partner to set up, disassemble and repair your system. We would be glad to answer any questions about our contract proposal: Tel.: +49 (0)7024 / or via service@tts-schneider.com 1. Extended warranty For maintenance contracts concluded as part of a new purchase, the warranty period of the respective system is extended to 3 years. 2. Optimal functionality of the system The systems are maintained and checked on a regular basis by professionally trained service technicians. The service technicians can draw on the knowledge base of all corporate divisions of Schneider Druckluft GmbH for all service requirements. 3. Operating safety Downtimes are reduced considerably as trained specialist personnel check and maintain all components and wear parts of the system on a regular basis for the entire period of the agreement. 4. Professional maintenance Maintenance work and functional checks are performed using original Schneider Druckluft spare parts by trained service technicians. 5. Reduction in operating costs Early detection of wear and technical defects prevents repairs subject to a fee as well as unavoidable downtimes and guarantees the long-term maintenance value of the system. 6. Costs can be planned to size Work time + travel costs are calculated according to agreed flat rates. The calculation of material costs is based on the actual cost. 7. System optimisation Constant optimisation of the compressed air system through regular competent assessment by our service technicians as part of the maintenance work increases the efficiency of your system. 8. Reduced administration The service partner coordinates and monitors all measures and deadlines required for maintenance and service. The maintenance and support services offered by our service technicians are automatically guaranteed at fixed intervals. 9. Minimal travel costs Through the long-term planning of maintenance work, savings can be made in the area of travel costs as rally trips are avoided and round trips can be sensibly planned. This has a positive impact on flat-rate maintenance fees. 13

14 Do you know what it feels like to hold a brand new, dynamic and powerful product in your hands? A product characterised by an above-average service life that thrills you on account of its enormous power and robustness? We can help you experience this feeling. Products from our compressed air generation, purification, distribution and utilisation ranges are characterised by outstanding quality and impressive power. We are fully aware of these properties and therefore recommend combining the system power supply of the four product areas for efficient working and perfect results Using compressed air Distributing compressed air Purifying compressed air Generating compressed air

15 Quality is our top priority Consistent top quality Our claim is that we always deliver top quality products to continuously improve ourselves and satisfy our customers. All Schneider airsystems products are therefore subject to stringent quality requirements and regular inspections. The certification of our company according to DIN EN ISO 9001 covers all areas from development and production to marketing, sales and service and underscores this very high standard. We not only focus on our own design and development and our own testing laboratory, but also on in-house production and assembly at our headquarters in Wendlingen (Baden-Württemberg). To have these processes on your own premises also means that you have complete control of all activities related to added value and quality. Quality assurance However, we do not stop there. Our quality management system continuously monitors and safeguards the high standard of quality, e.g. with 100 % testing. If a machine fails in operation despite this, we analyse the failure and use it as a tool to further improve our products. In the event of complaints, we guarantee a response time of no more than 5 working days offering fast assistance without bureaucracy to get you back up and running quickly. If you have suggestions or concrete questions about quality assurance, just us at: qualitaet@tts-schneider.com 15

16 An overview of our pictograms 10 year rust guarantee 15 year rust guarantee No technical inspection required 7 year spare parts warranty 12 year spare parts warranty Unoiled compressed air Oil regularly Oiled compressed air Click it plug-in pipeline system Delivered in a Systainer Delivered in a case Safety quick-release coupling With integral electronic elements VARIO SPEED With integral electronic elements Rubber hand grip (soft grip) MEHRWERT WARTOŚĆ DODANA BENEFIT VALOR AÑADIDO Quiet 1+2 warranty EXTRA product 16

17 01 Generating compressed air 1 Generating compressed air Mobile compressors 18 Stationary piston compressors 41 Stationary screw compressors 55 Accessories 62

18 1 Generating compressed air Mobile compressors UniMaster All-round geniuses CompactMaster Ideal companions for the construction site SilentMaster The silent type The UniMaster compressors are available in five performance classes between 1.1 kw and 4.0 kw as well as in a standardand EXTRA variant. The simple handling and high degree of flexibility of the UniMaster compressors is impressive. With a comprehensive range of equipment and outstanding operating comfort, the EXTRA versions scores highly on several fronts. The robust, compact and lightweight construction of the CompactMaster compressor is perfect for construction sites and interior fitting: proven in practice, they are also available in an oil-free version. With especially quiet noise insulation, this portable/ mobile compressor series is ideal for applications where silence is required such as directly at the workplace. All models are equipped with technically advanced components and also available in an oil-free version. 18

19 1 Generating compressed air PetrolMaster Independent from the power supply MAS The mobile compressed air system Manufactured with the highest quality craftsmanship, this compressor series works independently of the mains power supply and provides a reliable supply of power for work up to 15 bar. Idling and speed control enable duty cycles of 100%. The MAS mobile compressed air system combines all the power of a stationary unit with the advantages of a mobile compressor and keeps noise levels to a minimum. The system ensures comfortable working conditions and maximum flexibility both in mobile and stationary applications. 19

20 1 Generating compressed air UniMaster Flexible and user-friendly for universal use The main characteristics of mobile UniMaster compressors are simple handling and a high degree of flexibility. The impressive EXTRA version incorporates a comprehensive range of equipment and guarantees maximum operating comfort. 20

21 In the fast lane the EXTRA compressors using the UNM WX as an example 1 Generating compressed air Extra long handle for simple, convenient transport User-friendly operating panel for easy reading of the pressure gauges and protection of sensitive parts 15 year rust warranty on the vessel Flexible operation through separate compressed outlets for unoiled and oiled compressed air, equipped with safety quick-release coupling Easy to manoeuvre and resistant to breaking due to stable soft rubber wheels High operating comfort due to condensate drainage at operation level Mobile use thanks to front guide rolls WARTOŚĆ DODANA BENEFIT MEHRWERT VALOR AÑADIDO EXTRA equipment Our EXTRA UniMaster compressors are characterised by comprehensive equipment and a high degree of operating comfort for easier handling, excellent working results and your complete satisfaction. All EXTRA products are identified at a glance by the EXTRA symbol. 21

22 1 Generating compressed air Compressors, mobile UniMaster Compressors for universal use Common features Movable piston compressor with horizontal vessel Standard features include: all safety fittings and electric connection cable with plug and Condor pressure switch Compressed air vessel equipped with safety valve, vessel pressure gauge and condensate outlet valve The welded-on rear handle facilitates loading and transport Fully automatic operation due to pressure switch with start-up relief, motor protection and ON/OFF switch UNM W Handy starter compressors With upgraded equipment for universal use Directly-flanged 1-cylinder unit and 230-V alternating current motor with integrated motor protection Including pressure reducer for optimum control of the working pressure In addition, with 2 m equipment line with rubber sheathing and air outlet via quick-release coupling 10-year rust guarantee on all vessels UNM WXOF With EXTRA equipment for universal use Directly-flanged, oil-free 1-cylinder unit and 230-V alternating current motor with integrated motor protection Savings on time and cost through less maintenance work due to oil-free operation Filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil In addition, with 2 m equipment line with rubber sheathing and air outlet via quick-release coupling Extra long lifetime thanks to new high-performance reeling pistons 10-year rust guarantee on all vessels UNM W With upgraded equipment for universal use Directly-flanged 1-cylinder unit and 230-V alternating current motor with integrated motor protection Filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil In addition, with 2 m equipment line with rubber sheathing and air outlet via quick-release coupling 10-year rust guarantee on all vessels UNM WX With EXTRA equipment for universal use Directly-flanged 1-cylinder unit and 230-V alternating current motor with integrated motor protection Filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil In addition, with 4 m equipment line with rubber sheathing and air outlet via 2 quick-release couplings The front guide rolls and the longer handle increase mobility Vessel with composite inner coating (zinc-phosphate and plastic) 15-year rust guarantee on all vessels 22

23 Compressors, mobile UNM W With upgraded equipment for universal use With V-belt drive, 2 cylinders with in-line configuration for particularly smooth running and 230-V alternating current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the noise level and vibrations Large ventilator flywheel for optimal cooling Filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil In addition, with 2 m equipment line with rubber sheathing and air outlet via quick-release coupling 10-year rust guarantee on all vessels 1 Generating compressed air UNM WX With EXTRA equipment for universal use Condensate drainage at operating height With V-belt drive, 2 cylinders with in-line configuration for particularly smooth running and 230-V alternating current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the noise level and vibrations Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil, and a mist oiler for oiled compressed air Optimised operating panel with user-friendly reading of the pressure gauge and protection for sensitive parts In addition, with 4 m equipment line with rubber sheathing and air outlet via 2 safety quick-release couplings The front guide rolls and the longer handle increase mobility The rear wheels are made of soft rubber. This combines the breakdown safety of a synthetic wheel with the driving comfort of inflated tyres Large ventilator flywheel for optimal cooling Vessel with composite inner coating (zinc-phosphate and plastic) 15-year rust guarantee on all vessels UNM D With upgraded equipment for universal use With V-belt drive, 2-stage compressing unit with V-belt drive, 2 cylinders with in-line configuration and 400-V three-phase current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the noise level and vibrations Large ventilator flywheel for optimal cooling Filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil In addition, with 2 m equipment line with rubber sheathing and air outlet via quick-release coupling 10-year rust guarantee on all vessels 23

24 1 Generating compressed air Compressors, mobile UNM DX With EXTRA equipment for universal use Condensate drainage at operating height With V-belt drive, 2-stage compressing unit with V-belt drive, 2 cylinders with in-line configuration and 400-V three-phase current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the noise level and vibrations Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil, and a mist oiler for oiled compressed air Optimised operating panel with user-friendly reading of the pressure gauge and protection for sensitive parts In addition, with 4 m equipment line with rubber sheathing and air outlet via 2 safety quick-release couplings The front guide rolls and the longer handle increase mobility The rear wheels are made of soft rubber. This combines the breakdown safety of a synthetic wheel with the driving comfort of inflated tyres Large ventilator flywheel for optimal cooling Vessel with composite inner coating (zinc-phosphate and plastic) 15-year rust guarantee on all vessels UNM D With upgraded equipment for universal use With V-belt drive, 2 cylinders with in-line configuration for particularly smooth running and 400-V three-phase current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the noise level and vibrations Large ventilator flywheel for optimal cooling Filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil In addition, with 2 m equipment line with rubber sheathing and air outlet via quick-release coupling Equipment line with phase alternator 10-year rust guarantee on all vessels UNM DX With EXTRA equipment for universal use Condensate drainage at operating height With V-belt drive, 2 cylinders with in-line configuration for particularly smooth running and 400-V three-phase current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the noise level and vibrations Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil, and a mist oiler for oiled compressed air Optimised operating panel with user-friendly reading of the pressure gauge and protection for sensitive parts In addition, with 4 m equipment line with rubber sheathing and air outlet via 2 safety quick-release couplings Equipment line with phase alternator The front guide rolls and the longer handle increase mobility The rear wheels are made of soft rubber. This combines the breakdown safety of a synthetic wheel with the driving comfort of inflated tyres Large ventilator flywheel for optimal cooling Vessel with composite inner coating (zinc-phosphate and plastic) 15-year rust guarantee on all vessels 24

25 Compressors, mobile UNM D With upgraded equipment for universal use With V-belt drive, 2-stage compressing unit with V-belt drive, 2 cylinders with in-line configuration and 400-V three-phase current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the noise level and vibrations Large ventilator flywheel for optimal cooling Filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil In addition, with 2 m equipment line with rubber sheathing and air outlet via quick-release coupling Equipment line with phase alternator 10-year rust guarantee on all vessels 1 Generating compressed air UNM DX With EXTRA equipment for universal use Condensate drainage at operating height With V-belt drive, 2-stage compressing unit with V-belt drive, 2 cylinders with in-line configuration and 400-V three-phase current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the noise level and vibrations Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil Optimised operating panel with user-friendly reading of the pressure gauge and protection for sensitive parts In addition, with 4 m equipment line with rubber sheathing and air outlet via 2 safety quick-release couplings Equipment line with phase alternator The front guide rolls and the longer handle increase mobility The rear wheels are made of soft rubber. This combines the breakdown safety of a synthetic wheel with the driving comfort of inflated tyres Large ventilator flywheel for optimal cooling Vessel with composite inner coating (zinc-phosphate and plastic) 15-year rust guarantee on all vessels UNM D With upgraded equipment for universal use With V-belt drive, 2-stage compressing unit with V-belt drive, 2 cylinders with in-line configuration and 400-V three-phase current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the noise level and vibrations Large ventilator flywheel for optimal cooling Filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil In addition, with 2 m equipment line with rubber sheathing and air outlet via quick-release coupling Equipment line with phase alternator 10-year rust guarantee on all vessels 25

26 1 Generating compressed air Compressors, mobile UNM DX With EXTRA equipment for universal use Condensate drainage at operating height With V-belt drive, 2-stage compressing unit with V-belt drive, 2 cylinders with in-line configuration and 400-V three-phase current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the noise level and vibrations Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil Optimised operating panel with user-friendly reading of the pressure gauge and protection for sensitive parts In addition, with 4 m equipment line with rubber sheathing and air outlet via 2 safety quick-release couplings Equipment line with phase alternator The front guide rolls and the longer handle increase mobility The rear wheels are made of soft rubber. This combines the breakdown safety of a synthetic wheel with the driving comfort of inflated tyres Large ventilator flywheel for optimal cooling Vessel with composite inner coating (zinc-phosphate and plastic) 15-year rust guarantee on all vessels Pressure Suction capacity (l/min) Filling capacity (l/min) Drive power (kw) Voltage (V) Speed (min -1 ) Tank vol. (l) Weight (kg) Noise (db(a)) 1) Dimensions (W x D x H) UNM W A , x365x595 UNM WXOF A , x365x635 UNM W A , x425x640 UNM WX A , x425x640 UNM W A , x410x810 UNM WX A , x410x870 UNM D A , x410x810 UNM DX A , x410x870 UNM D A , x495x895 UNM DX A , x505x935 UNM D A , x495x1000 UNM DX A , x505x1000 UNM D A , x495x1000 UNM DX A , x505x1000 1) Sound power level according to DIN EN ISO 3744 (RL 2000/14/EC) 26

27 CompactMaster Light and handy ideal for the construction site 1 Generating compressed air The robust, compact and lightweight construction of the CompactMaster compressor is perfect for construction sites and interior fitting: available as a portable or mobile version with height-adjustable handle depending on requirements. 27

28 1 Generating compressed air Compressors, mobile CompactMaster Compressors for special requirements Lightweight and compact Common features Mobile piston compressor Fully automatic operation due to pressure switch with start-up relief, motor protection and ON/OFF switch Compressed air vessel equipped with safety valve, vessel pressure gauge and condensate outlet valve Applications: suitable for mobile use on building sites and for interior fitting Standard features include: all safety fittings and electric connection cable with plug and Condor pressure switch Air outlets with quick release coupling for easy connection of compressed air devices All fragile parts, such as pressure switches, pressure gauges, fittings, etc. are well protected CPM W Portable and mobile 1 cylinder Directly-flanged power unit Outstanding transportation characteristics due to height-adjustable bracket with special clamping mechanism for ease of use Can be transported vertically and horizontally Easy transportation up stairs due to large, perfectly positioned wheels User-friendly fittings unit with all-round protection Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil, and a mist oiler for oiled compressed air High flexibility thanks to a 4 m long equipment line with rubber sheathing Cable rewinder ensures unobstructed freedom of movement Two pressure gauges for vessel pressure and working pressure Vessel with composite inner coating (zinc-phosphate and plastic) 15-year rust guarantee on all vessels CPM W Portable and mobile 1 cylinder Directly-flanged power unit The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels Good start-up characteristics Outstanding transportation characteristics due to height-adjustable bracket with special clamping mechanism for ease of use Can be transported vertically and horizontally Easy transportation up stairs due to large, perfectly positioned wheels User-friendly fittings unit with all-round protection Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil, and a mist oiler for oiled compressed air High flexibility thanks to a 4 m long equipment line with rubber sheathing Cable rewinder ensures unobstructed freedom of movement Two pressure gauges for vessel pressure and working pressure Vessel with composite inner coating (zinc-phosphate and plastic) 15-year rust guarantee on all vessels CPM W-oilfree Portable, extremely handy and lightweight 1 cylinder Directly-flanged power unit Oil-free operation saves on maintenance. No oil changes, no oil in the condensate Pressure reducer for setting the working pressure 10-year rust guarantee on all vessels 28

29 Compressors, mobile CPM W-oilfree Portable, extremely handy and lightweight 1 cylinder Directly-flanged power unit Oil-free operation saves on maintenance. No oil changes, no oil in the condensate Pressure reducer for setting the working pressure Solid frame with 6 l vessel 10-year rust guarantee on all vessels 1 Generating compressed air CPM W Portable 1 cylinder Directly-flanged power unit Filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil The surrounding frame is used both as a vessel and a guard for all sensitive parts 10-year rust guarantee on all vessels CPM W-oilfree Portable 1 cylinder Directly-flanged power unit Can be transported vertically and horizontally Service life up to ten times longer than traditional oil-free compressors due to the high quality, wear-resistant materials used Oil-free operation saves on maintenance. No oil changes, no oil in the condensate Inflation performance improved by up to 32% due to high-performance reeling pistons Filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil Vessel with composite inner coating (zinc-phosphate and plastic) 15-year rust guarantee on all vessels CPM W Portable and mobile 1 cylinder Directly-flanged power unit Can be transported vertically and horizontally Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil, and a mist oiler for oiled compressed air Guard with non-slip protection Vessel with composite inner coating (zinc-phosphate and plastic) 15-year rust guarantee on all vessels CPM W Mobile 2 cylinders, V layout Directly-flanged power unit Vessel with zinc-phosphate and plastic coating Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil, and a mist oiler for oiled compressed air The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels Stable steel frame with cover plate 10-year rust guarantee on all vessels 29

30 1 Generating compressed air Compressors, mobile CPM W Mobile 2 cylinders, V layout Vessel with zinc-phosphate and plastic coating Directly-flanged power unit The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels User-friendly fittings unit with all-round protection Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil, and a mist oiler for oiled compressed air Sturdy steel frame with cover plate and extendable handle 10-year rust guarantee on all vessels CPM D Mobile 2 cylinders, V layout Vessel with zinc-phosphate and plastic coating Directly-flanged power unit The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels User-friendly fittings unit with all-round protection Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil, and a mist oiler for oiled compressed air Sturdy steel frame with cover plate and extendable handle 10-year rust guarantee on all vessels 400 V: Cekon connector with phase alternator ZPM W Portable Pressure up to 15 bar 1 cylinder Directly-flanged power unit Standard features include: all safety fittings and electric connection cable with plug The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels One additional air outlet with quick release coupling for maximum pressure Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil The surrounding frame is used both as a vessel and a guard for all sensitive parts 10-year rust guarantee on all vessels Pressure Suction capacity (l/min) Filling capacity (l/min) Drive power (kw) Voltage (V) Speed (min -1 ) Tank vol. (l) Weight (kg) Noise (db(a)) 1) Dimensions (W x D x H) CPM W A , , x490x830 CPM W A , , x490x830 CPM W-oilfree A , , x250x420 CPM W-oilfree A , , x280x510 CPM W A , ,4 18, x300x400 CPM W-oilfree A , , x350x660 CPM W A , , x350x660 CPM W A , , x610x530 CPM W A , , x670x640 CPM D A , , x670x640 ZPM W A , , x300x430 1) Sound power level according to DIN EN ISO 3744 (RL 2000/14/EC) 30

31 SilentMaster When quiet operation is required 1 Generating compressed air The SilentMaster models have special noise insulation and are especially quiet. This portable/mobile compressor series is therefore ideal for applications where silence is required such as directly at the workplace. 31

32 1 Generating compressed air Compressors, mobile SilentMaster Compressors for special requirements Quiet due to special sound insulation Common features Mobile piston compressor Directly-flanged power unit 1 cylinder Standard features include: all safety fittings and electric connection cable with plug Compressed air vessel equipped with safety valve, vessel pressure gauge and condensate outlet valve Quiet due to special sound insulation SEM W Portable Fully automatic operation via pressure switch Air outlet with quick release coupling for easy connection of compressed air devices Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil Pressure gauge for working pressure Virtually silent operation. Specially designed to be used directly at the workplace Suitable for airbrush work 10-year rust guarantee on all vessels SEM W Portable Fully automatic operation via pressure switch Air outlet with quick release coupling for easy connection of compressed air devices Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil Pressure gauge for working pressure Virtually silent operation. Specially designed to be used directly at the workplace Suitable for airbrush work Pressure switch for start-up relief With special head for lower operating temperatures and therefore particularly small amounts of residual oil in the compressed air 10-year rust guarantee on all vessels SEM W-oilfree Portable Fully automatic operation with pressure switch and relief valve Pressure reducer for setting the working pressure Quiet due to special casing on the power unit The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels Extremely long service life compared to traditional oil-free compressors due to the high quality, wear-resistant materials used Inflation performance improved by up to 32% due to high-performance reeling pistons Oil-free operation saves on maintenance. No oil changes, no oil in the condensate Air outlet with quick release coupling for easy connection of compressed air devices 10-year rust guarantee on all vessels SEM W-oilfree Portable and mobile Compact, flat design requires little space Fully automatic operation with pressure switch and relief valve Pressure reducer for setting the working pressure Integrated accessory compartment with spiral hose 8 x 1 mm, length 4 m and blowing gun Quiet due to special casing on the power unit Extremely long service life compared to traditional oil-free compressors due to the high quality, wear-resistant materials used Inflation performance improved by up to 32% due to high-performance reeling pistons Oil-free operation saves on maintenance. No oil changes, no oil in the condensate Air outlet with quick release coupling for easy connection of compressed air devices 10-year rust guarantee on all vessels 32

33 Compressors, mobile SEM W Mobile Fully automatic operation due to pressure switch with start-up relief, motor protection and ON/OFF switch Large compressed air aftercooler for reduced moisture in the compressed air Air outlets with quick safety coupling for simple connection and safe disconnection of compressed air tools Sound-insulated power unit Two pressure gauges for vessel pressure and working pressure Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil 10-year rust guarantee on all vessels SEM W Vibration-free operation and extended service life due to low rotation speed Large ventilator flywheel for optimal cooling Large compressed air aftercooler for reduced moisture in the compressed air Fully automatic operation with special start-up relief, motor protection and ON/OFF switch Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil, and a mist oiler for oiled compressed air Air outlets with quick safety coupling for simple connection and safe disconnection of compressed air tools Two pressure gauges for vessel pressure and working pressure Soundproofed power unit with integrated electric extractor fan 2 cylinders, V layout Vessel with composite inner coating (zinc-phosphate and plastic) 15-year rust guarantee on all vessels Pressure Suction capacity (l/min) Filling capacity (l/min) Drive power (kw) Voltage (V) Speed (min -1 ) Tank vol. (l) Weight (kg) Noise (db(a)) 1) Dimensions (W x D x H) 1 Generating compressed air SEM W A , ) 410x190x435 SEM W A , ) 360x360x480 SEM W-oilfree A , ) 380x210x430 SEM W-oilfree A , ) 460x220x650 SEM W A , ) 1000x390x770 SEM W A , ) 970x480x770 1) Sound pressure level at distance of 4 m according to 79/113 EEC, L(PA4) 2) Sound power level according to DIN EN ISO 3744 (RL 2000/14/EC) 33

34 1 Generating compressed air PetrolMaster Mobile and independent from the mains power supply Manufactured with the highest quality craftsmanship, this compressor series works independently of the mains power supply and provides a reliable supply of power for work up to 15 bar. Idling and speed control enable duty cycles of 100%. 34

35 Compressors, mobile PetrolMaster Compressors for special requirements Independent from the mains power supply due to petrol drive Common features Mobile piston compressor Independent from the mains power supply due to petrol drive Equipped with all the necessary safety fittings Compressed air vessel equipped with safety valve, vessel pressure gauge and condensate outlet valve Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil, and a mist oiler for oiled compressed air Air outlets with quick release coupling for easy connection of compressed air devices Operation in closed rooms not permitted PEM B Suitable for use on building sites Portable and mobile 1 cylinder Directly-flanged power unit Idling control 10-year rust guarantee on all vessels PEM B Mobile 2 cylinders, layout designed for particularly quiet operation Two-stage compressing power unit for pressures up to 15 bar Idling and speed regulation V-belt drive Low speed of rotation Large ventilator flywheel for optimal cooling Large compressed air aftercooler for reduced moisture in the compressed air Vessel with composite inner coating (zinc-phosphate and plastic) 15-year rust guarantee on all vessels Pressure Suction capacity (l/min) Filling capacity (l/min) Drive power (kw) Speed (min -1 ) Tank vol. (l) Weight (kg) Noise (db(a)) 1) Oil quantity (l) 1 Generating compressed air Dimensions (W x D x H) PEM B A , ,6 450x520x730 PEM B A , ,1 1060x490x960 1) Sound power level according to DIN EN ISO 3744 (RL 2000/14/EC) 35

36 1 Generating compressed air Mobile Compressed Air System The MAS mobile compressed air system for professional businesses The MAS mobile compressed air system combines all the power of a stationary unit with the advantages of a mobile compressor and keeps noise levels to a minimum. The system ensures comfortable working conditions and maximum flexibility both in practical mobile and stationary applications. 36

37 Compressors, mobile Mobile compressed air system MAS Common features Mobile compressed air system for professional businesses Piston compressor with proven V-belt drive and vertical vessel Motor with 2 cylinders, layout designed for particularly quiet operation 4 KW version with two-stage compressing power unit The low speed of rotation and springmounted power unit reduce vibrations and preserve the compressor components Additional compressed air aftercooler for reduced moisture in the compressed air Large ventilator for optimal cooling Standard features include: all safety fittings and electric connection cable with Cekon connector and phase inverter Fully automatic operation due to pressure switch with start-up relief, motor protection and ON/OFF switch 15-year rust guarantee on the vessel. Inner coating provides effective protection Frame with 2 large wheels and 2 guide rollers with parking brakes Standard features include water separator with filter (with float valve for automatic condensate drainage), mist oiler, 2 pressure gauges for vessel and working pressure, 2 safety quick-action couplings ½, operating hour meter, 2 x 230 V power outlets, 2 cables (230 and 400 V) each 5 m in length All tools and materials are stored in the direct vicinity of the work place close at hand. No more time wasted searching for what you need Operating elements are all within easy reach and display elements are easy to read, largely excluding the possibility of operational errors Users can arrange and extend the machine according to the layout of their work place and their personal requirements Operating the compressed air system in the workshop is a viable option because of the low level of noise generated. No additional soundproofing measures required Automatic Condensate Extractor (ACE): Time-consuming condensate drainage is no longer required due to the automatic condensate drain. Full vessel capacity available at all times. The automatic evaporator saves on disposal costs Silent versions with automatic belt tensioning function require minimal maintenance 1 Generating compressed air Pressure Suction capacity (l/min) Filling capacity (l/min) Drive power (kw) Voltage (V) Speed (min -1 ) Tank vol. (l) Weight (kg) Noise (db(a)) Dimensions (W x D x H) MAS D A , x935x1260 MAS D A , x935x1260 MAS D-Silent A , x935x

38 1 Generating compressed air Compressors, mobile MAS modules Accessories modules for mobile compressed air system MAS MAS-Panel Perforated rear wall panel for maximum organisation at the work place With fastening hooks Time savings, everything is close at hand Height 350 mm With mounting hardware MAS-Store Tool holder with storage space for compressed air tools, accessories and consumable material for maximum organisation at the work place Time savings, everything is close at hand With 3 quick-release couplings and 4 partitions MAS-Tank Easy to install auxiliary vessel, can be retrofitted if compressed air requirements change Machines fitted with an additional vessel are exempt from compressed air inspections. The type test specified in the Ordinance on Industrial Safety and Health 17 AN stipulates that an inspection by a qualified person (technical expert) is sufficient Vessel with inner coating for a long service life 15-year rust guarantee on all vessels With safety valve and pressure gauge as standard Including connection material Volume 60 l Dimensions (W x D x H): 385 x 410 x 1000 mm Weight 20 kg 11 bar MAS-Dryer Compressed air conditioned in line with the application, even on mobile units Easy to install cold dryer as an immediate expansion level or retrofit for a higher degree of air quality Volume flow (at pressure dew point +3 C) 400 l/min Power input 0.27 kw Including connection material Dimensions (W x D x H): 315 x 410 x 745 mm Weight 34 kg MAS-Hose rewinder No more dangerous obstacles or tangled hoses on the floor with the additional hose retractor PUR compressed air hose with woven fabric inlay Inner dia. 8 mm Extendable length: m MAS-Panel MAS-Store MAS-Tank MAS-Dryer MAS-Hose rewinder B B H H B

39 Screw or piston compressor? Or both? 1 Generating compressed air Determining the requirements When analysing the amount of compressed air you need, several parameters must be considered. Of course, the compressed air consumers are the first variable that represent a certain basic requirement. Beyond that, however, the pressure level, line losses and buffer quantities must be taken into account. The required compressed air quality is classified as another important component of the requirements analysis (including properties such as moisture, oil content, particle proportion, etc.). The system components A wide variety of compressors are available for compressing air. The positive displacement compressors include two main principles: piston compressors and screw compressors. One of the most important features of piston compressors is intermittent operation, which means that their duty cycle should not exceed 70 percent an hour. Screw compressors, on the other hand, are the marathon runners among compressors. They perform best for continuous air requirements. Continuous switching cycles diminish their service life because the necessary operating temperature is either not reached or not maintained and condensate forms in the oil circuit. Some of the consequences include increased wear and shorter maintenance intervals, which result in higher costs. In most cases, the compressed air requirements in trade and industry consist of a base load and a peak load. Here, both compressor systems can be combined ideally. The screw compressor covers the base load, and the piston compressor covers the peak load. Project engineering, installation and maintenance of compressed air systems A compressed air system is a highly complex system. Factors such as available space, room temperature, air intake and exhaust, ambient conditions, accessibility for maintenance work and noise development should also be considered. Equally important is the regular inspection of the systems. Regular, timely maintenance with original spare parts can minimise failures and increase the service life of the system. Schneider airsystems will be glad to help you plan your compressed air system. Our field service consultants analyse the on-site conditions, determine your current and future compressed air requirements and create a matching compressed air system. Of course, your individual wants and needs are taken into account as well. We also provide you with support in installing and maintaining your compressed air system. 39

40 1 Generating compressed air Assessments and tests Your compressed air station according to Industrial Safety Regulations (BetrsichV.). Technical safety and risk assessment The so-called Industrial Safety Regulations (BetrSichV) have been binding for all operators of pressure vessels that require monitoring since Vessels that require monitoring include all compressed air vessels with a pressure content product of PS x V > 50 PS = maximum permitted pressure / V = volume Binding tests and assessments: Completion of technical safety assessment (by qualified personnel according to the Industrial Safety Regulations (BetrSichV) or ATS (Approved Test Centre such as TÜV, Dekra, etc.)) Definition of recurring tests and report to the relevant authorities (by qualified personnel according to the Industrial Safety Regulations or ATS) Completion of recurring tests PS x V < 1,000 qualified personnel PS x V > 1,000 ATS Risk assessment of the compressed air station (by qualified personnel according to Industrial Safety Regulations) Test of compressed air vessel prior to commissioning: PS x V < 200 no longer required PS x V > 200 and < 1,000 for mobile compressors can be omitted PS x V > 200 and < 1,000 for stationary compressors with ZUA approval qualified personnel (both vessels on a tandem vessel must be tested individually for 2 vessel with PS x V = 10 bar each x 90 l = 900 each, testing can be performed by qualified personnel) PS x V > 1,000 ATS In terms of the Industrial Safety Regulations, a qualified person is a person who possesses the technical knowledge required to test working equipment based on their professional training, professional experience and recent professional activities. Test deadlines: The test deadlines are defined in the technical safety assessment with reference to the vessel documentation. In the case of recurring tests, 5 years usually applies for the internal test and 10 years for the strength test in Germany. The availability of all vessel documents is essential for all tests and technical safety assessments. 40

41 UniMaster All-rounders with individual fittings 1 Generating compressed air The new series of stationary UniMaster compressors combines outstanding power and robustness, offers top-of-the-range equipment as standard, the choice of an upright or horizontal vessel and can be used as an auxiliary compressor. The modular system allows the separate attachment of a cold dryer and sound absorbing cover. 41

42 1 Generating compressed air Make a wish The modular system for your compressor UniMaster vertical compressor UniMaster horizontal compressor UniMaster auxiliary compressor UniMaster STS 4.0kW/5.5kW/7.5kW 10 bar/15 bar 90l*/270l/500l vessel UniMaster STL 4.0kW/5.5kW/7.5kW 10 bar/15 bar 270l / 500l vessel 4,0 kw UniMaster STB 4.0kW/5.5kW/7.5kW 10 bar/15 bar 10l vessel DK-ECO cold dryer (XDK) UniMaster STS XDK Sound absorbing cover (XS) UniMaster STS XS UniMaster STS XSDK UniMaster STL XS UniMaster STB XS 5,5 and 7,5 kw DK ECO cold dryer (XDK) UniMaster STS XDK * 90l vessel only available for 10 bar, dryer cannot be attached Assemble your compressor solution individually and select the right equipment from a maximum of 60 different combinations! Choose a compressor with vertical or horizontal vessel or an auxiliary compressor from one of 3 different performance categories with different sized vessels designed for a pressure of 10 or 15 bar and an additional optional cold dryer and/or sound absorbing cover. Whatever choice you make, you can benefit from a 15 year rust warranty on all vessels. 42

43 Stationary piston compressors The piston compressors with individual fittings UniMaster STS Vertical UniMaster compressors Common features V-belt driven 2-cylinder unit with 2-stage compression for 10 bar increases the output and guarantees high efficiency Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and stop cock Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (threephase current) For compressors with a 4 kw motor, observe the regulations stipulated by the local power station It is compulsory for all compressors and power units above 5.5 kw to be started via an automatic star-delta switch. This switch is not included in the scope of delivery but the start-up relief is Intermediate cooler and aftercooler quickly cool the generated compressed air The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels Large ventilator flywheel for optimal cooling Easily accessible condensate trap under the vessel. Also suitable for simple connection of an Ecomat condensate discharger Option of retrofitting cold dryer with minimum fuss Option of retrofitting a sound-absorbing cover with minimum fuss (available for compressors with 4 kw motor from spring 2011) 1 Generating compressed air Pressure Suction capacity (l/min) Eff. delivery quantity (l/min) 2) Drive power (kw) Speed (min -1 ) Tank vol. (l) Weight (kg) Noise (db(a)) 1) Air outlet Dimensions (W x D x H) UNM STS H /4 i 750x705x1170 UNM STS H /4 i 750x705x1800 UNM STS H /4 i 850x850x1945 UNM STS H /4 i 750x705x1800 UNM STS H /4 i 850x850x1945 UNM STS H , /4 i 975x705x1245 UNM STS H , /4 i 975x705x1875 UNM STS H , /4 i 975x850x2020 UNM STS H , /4 i 975x705x1875 UNM STS H , /4 i 975x850x2020 UNM STS H , /4 i 975x705x1245 UNM STS H , /4 i 975x705x1875 UNM STS H , /4 i 975x850x2020 UNM STS H , /4 i 975x705x1875 UNM STS H , /4 i 975x850x2020 1) LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO ) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification 1 bar) 43

44 1 Generating compressed air Stationary piston compressors The piston compressors with individual fittings UniMaster STS Silent Sound-insulated compressors Common features V-belt driven 2-cylinder unit with 2-stage compression for 10 bar increases the output and guarantees high efficiency With sound absorption hood, extremely quiet Set up in sensitive areas possible because the compressor is fitted with a sound absorption hood Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and stop cock Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (three-phase current) For compressors with a 4 kw motor, observe the regulations stipulated by the local power station It is compulsory for all compressors and power units above 5.5 kw to be started via an automatic star-delta switch. This switch is not included in the scope of delivery but the start-up relief is Intermediate cooler and aftercooler quickly cool the generated compressed air The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels Large ventilator flywheel for optimal cooling Easily accessible condensate trap under the vessel. Also suitable for simple connection of an Ecomat condensate discharger Option of retrofitting cold dryer with minimum fuss Pressure Suction capacity (l/min) Eff. delivery quantity (l/min) 2) Drive power (kw) Speed (min -1 ) Tank vol. (l) Weight (kg) Noise (db(a)) 1) Air outlet Dimensions (W x D x H) UNM STS XS H , /4 i 775x740x1275 UNM STS XS H , /4 i 775x740x1905 UNM STS XS H , /4 i 850x850x2055 UNM STS XS H , /4 i 775x740x1905 UNM STS XS H , /4 i 850x850x2055 1) LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO ) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification 1 bar) 44

45 Stationary piston compressors The piston compressors with individual fittings UniMaster STS with cold dryer Vertical UniMaster compressors with cold dryer Common features V-belt driven 2-cylinder unit with 2-stage compression for 10 bar increases the output and guarantees high efficiency Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and stop cock Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (three-phase current) For compressors with a 4 kw motor, observe the regulations stipulated by the local power station It is compulsory for all compressors and power units above 5.5 kw to be started via an automatic star-delta switch. This switch is not included in the scope of delivery but the start-up relief is Intermediate cooler and aftercooler quickly cool the generated compressed air The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels Large ventilator flywheel for optimal cooling Easily accessible condensate trap under the vessel. Also suitable for simple connection of an Ecomat condensate discharger High-performance cold dryer with super dry technology and ECO switch-off Improved compressed air quality. The cold dryer draws the unwanted condensation water from the compressed air. Standard features include a bypass line for dryer maintenance Option of retrofitting a sound-absorbing cover with minimum fuss (available for compressors with 4 kw motor from spring 2011) 1 Generating compressed air Pressure Suction capacity (l/min) Eff. delivery quantity (l/min) 2) Drive power (kw) Speed (min -1 ) Tank vol. (l) Weight (kg) Noise (db(a)) 1) Air outlet Dimensions (W x D x H) UNM STS XDK H , /4 i 945x705x1800 UNM STS XDK H , /4 i 1070x850x1945 UNM STS XDK H , /4 i 945x705x1800 UNM STS XDK H , /4 i 1070x850x1945 UNM STS XDK H , /4 i 1070x705x1875 UNM STS XDK H , /4 i 1145x850x2020 UNM STS XDK H , /4 i 1070x705x1875 UNM STS XDK H , /4 i 1145x850x2020 UNM STS XDK H , /4 i 1070x705x1875 UNM STS XDK H , /4 i 1145x850x2020 UNM STS XDK H , /4 i 1070x705x1875 UNM STS XDK H , /4 i 1145x850x2020 1) LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO ) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification 1 bar) 45

46 1 Generating compressed air Stationary piston compressors The piston compressors with individual fittings UniMaster STS Silent with cold dryer Sound-insulated compressors Common features V-belt driven 2-cylinder unit with 2-stage compression for 10 bar increases the output and guarantees high efficiency With sound absorption hood, extremely quiet Set up in sensitive areas possible because the compressor is fitted with a sound absorption hood Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and stop cock Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (three-phase current) For compressors with a 4 kw motor, observe the regulations stipulated by the local power station It is compulsory for all compressors and power units above 5.5 kw to be started via an automatic star-delta switch. This switch is not included in the scope of delivery but the start-up relief is Intermediate cooler and aftercooler quickly cool the generated compressed air The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels Large ventilator flywheel for optimal cooling Easily accessible condensate trap under the vessel. Also suitable for simple connection of an Ecomat condensate discharger High-performance cold dryer with super dry technology and ECO switch-off Improved compressed air quality. The cold dryer draws the unwanted condensation water from the compressed air. Standard features include a bypass line for dryer maintenance. Pressure Suction capacity (l/min) Eff. delivery quantity (l/min) 2) Drive power (kw) Speed (min -1 ) Tank vol. (l) Weight (kg) Noise (db(a)) 1) Air outlet Dimensions (W x D x H) UNM STS XSDK H , /4 i 960x740x1905 UNM STS XSDK H , /4 i 1070x850x2055 UNM STS XSDK H , /4 i 960x740x1905 UNM STS XSDK H , /4 i 1070x850x2055 1) LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO ) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification 1 bar) 46

47 Stationary piston compressors The piston compressors with individual fittings UniMaster STL Horizontal UniMaster compressors Common features V-belt driven 2-cylinder unit with 2-stage compression for 10 bar increases the output and guarantees high efficiency Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and stop cock Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (three-phase current) For compressors with a 4 kw motor, observe the regulations stipulated by the local power station It is compulsory for all compressors and power units above 5.5 kw to be started via an automatic star-delta switch. This switch is not included in the scope of delivery but the start-up relief is Intermediate cooler and aftercooler quickly cool the generated compressed air The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels Large ventilator flywheel for optimal cooling Easily accessible condensate trap under the vessel. Also suitable for simple connection of an Ecomat condensate discharger Option of retrofitting a sound-absorbing cover with minimum fuss (available for compressors with 4 kw motor from spring 2011) 1 Generating compressed air Pressure Suction capacity (l/min) Eff. delivery quantity (l/min) 2) Drive power (kw) Speed (min -1 ) Tank vol. (l) Weight (kg) Noise (db(a)) 1) Air outlet Dimensions (W x D x H) UNM STL H , /4 i 1620x515x1205 UNM STL H , /4 i 1950x625x1305 UNM STL H , /4 i 1620x515x1205 UNM STL H , /4 i 1950x625x1305 UNM STL H , /4 i 1620x555x1285 UNM STL H , /4 i 1950x625x1380 UNM STL H , /4 i 1620x555x1285 UNM STL H , /4 i 1950x625x1380 UNM STL H , /4 i 1620x555x1285 UNM STL H , /4 i 1950x625x1380 UNM STL H , /4 i 1620x555x1285 UNM STL H , /4 i 1950x625x1380 1) LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO ) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification 1 bar) 47

48 1 Generating compressed air Stationary piston compressors The piston compressors with individual fittings UniMaster STL Silent Sound-insulated compressors Common features V-belt driven 2-cylinder unit with 2-stage compression for 10 bar increases the output and guarantees high efficiency With sound absorption hood, extremely quiet Set up in sensitive areas possible because the compressor is fitted with a sound absorption hood Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and stop cock Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (three-phase current) For compressors with a 4 kw motor, observe the regulations stipulated by the local power station It is compulsory for all compressors and power units above 5.5 kw to be started via an automatic star-delta switch. This switch is not included in the scope of delivery but the start-up relief is Intermediate cooler and aftercooler quickly cool the generated compressed air The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels Large ventilator flywheel for optimal cooling Easily accessible condensate trap under the vessel. Also suitable for simple connection of an Ecomat condensate discharger Pressure Suction capacity (l/min) Eff. delivery quantity (l/min) 2) Drive power (kw) Speed (min -1 ) Tank vol. (l) Weight (kg) Noise (db(a)) 1) Air outlet Dimensions (W x D x H) UNM STL XS H , /4 i 1620x600x1315 UNM STL XS H , /4 i 1950x670x1415 UNM STL XS H , /4 i 1620x600x1315 UNM STL XS H , /4 i 1950x670x1415 1) LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO ) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification 1 bar) 48

49 Stationary piston compressors The piston compressors with individual fittings UniMaster STB UniMaster auxiliary compressors Common features V-belt driven 2-cylinder unit with 2-stage compression for 10 bar increases the output and guarantees high efficiency Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and ball valve Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (three-phase current) For compressors with a 4 kw motor, observe the regulations stipulated by the local power station It is compulsory for all compressors and power units above 5.5 kw to be started via an automatic star-delta switch. This switch is not included in the scope of delivery but the start-up relief is Can be used if the existing air flow rate is insufficient, to cover peak capacities, to guarantee 100% reliability and/or if old machines require expensive repairs Intermediate cooler and aftercooler quickly cool the generated compressed air Series standard with control vessel for automated operation A pressure vessel with the appropriate dimensions must be available to ensure that the auxiliary compressor functions correctly. The auxiliary compressor is connected to this pressure vessel via an elastic connecting pipe Option of retrofitting a sound-absorbing cover with minimum fuss (available for compressors with 4 kw motor from spring 2011) 1 Generating compressed air Pressure Suction capacity (l/min) Eff. delivery quantity (l/min) 2) Drive power (kw) Speed (min -1 ) Tank vol. (l) Weight (kg) Noise (db(a)) 1) Air outlet Dimensions (W x D x H) UNM STB H , /4 i 945x605x690 UNM STB H , /4 i 945x605x690 UNM STB H , /4 i 1005x650x770 UNM STB H , /4 i 1005x650x770 UNM STB H , /4 i 1005x650x770 UNM STB H , /4 i 1005x650x770 1) LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO ) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification 1 bar) 49

50 1 Generating compressed air Stationary piston compressors The piston compressors with individual fittings UniMaster STB Silent Sound-insulated compressors Common features V-belt driven 2-cylinder unit with 2-stage compression for 10 bar increases the output and guarantees high efficiency With sound absorption hood, extremely quiet Set up in sensitive areas possible because the compressor is fitted with a sound absorption hood Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and ball valve Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (three-phase current) For compressors with a 4 kw motor, observe the regulations stipulated by the local power station It is compulsory for all compressors and power units above 5.5 kw to be started via an automatic star-delta switch. This switch is not included in the scope of delivery but the start-up relief is Can be used if the existing air flow rate is insufficient, to cover peak capacities, to guarantee 100% reliability and/or if old machines require expensive repairs Intermediate cooler and aftercooler quickly cool the generated compressed air Series standard with control vessel for automated operation A pressure vessel with the appropriate dimensions must be available to ensure that the auxiliary compressor functions correctly. The auxiliary compressor is connected to this pressure vessel via an elastic connecting pipe Pressure Suction capacity (l/min) Eff. delivery quantity (l/min) 2) Drive power (kw) Speed (min -1 ) Tank vol. (l) Weight (kg) Noise (db(a)) 1) Air outlet Dimensions (W x D x H) UNM STB XS H , /4 i 920x700x820 UNM STB XS H , /4 i 920x700x820 1) LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO ) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification 1 bar) Sound absorbing cover Set up in sensitive areas possible because the compressor is fitted with a sound absorption hood Option of retrofitting a sound-absorbing cover with minimum fuss (available for compressors with 4 kw motor from spring 2011) SDH UNM ST 4,0 B

51 Stationary piston compressors The piston compressors with individual fittings UniMaster STH on tandem vessel Tandem vessel, no technical inspection required Common features V-belt driven 2-cylinder unit with 2-stage compression for 10 bar increases the output and guarantees high efficiency Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and stop cock Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (three-phase current) For compressors with a 4 kw motor, observe the regulations stipulated by the local power station Easily accessible condensate trap under the vessel. Also suitable for simple connection of an Ecomat condensate discharger Machines are attached to a pallet, which makes transportation and set-up much easier With 2x90-l vessel, TÜV-approved (Technical Inspection Agency) through type test according to Ordinance on Industrial Safety and Health, section 17. No installation check or recurring checks required by TÜV. Check by qualified person (specialist) is sufficient 1 Generating compressed air Pressure Suction capacity (l/min) Eff. delivery quantity (l/min) 2) Drive power (kw) Speed (min -1 ) Tank vol. (l) Weight (kg) Noise (db(a)) 1) Air outlet Dimensions (W x D x H) UNM STH H , x /4 i 1200x800x1240 1) LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO ) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification 1 bar) UniMaster STH tandem unit Compressors for universal use The solution for maximum reliability Common features 2 power units, each with 2 cylinders, two-stage compression Two power units fitted to one vessel maximum reliability (if one power unit should fail) and sufficient reserves in the event of a peak in demand With basic load alternation switch as standard (control system for distributing basic and additional air supplies for several power units) Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and stop cock Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (three-phase current) Easily accessible condensate trap under the vessel. Also suitable for simple connection of an Ecomat condensate discharger Pressure Suction capacity (l/min) Eff. delivery quantity (l/min) 2) Drive power (kw) Speed (min -1 ) Tank vol. (l) Weight (kg) Noise (db(a)) 1) Air outlet Dimensions (W x D x H) UNM STH 650/ H x650 2x520 2x4, i 2320x700x1200 1) LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO ) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification 1 bar) 51

52 1 Generating compressed air Stationary piston compressors The piston compressors with individual fittings SilentMaster STS Other sound-insulated compressors Common features V-belt driven 2-cylinder unit with 2-stage compression for 10 bar increases the output and guarantees high efficiency The electronic oil level monitor and the operating hours counter make it easier to observe service and maintenance intervals. The compressor switches off automatically if the oil level is insufficient Electrical connection 400 V/50 Hz (three-phase current) Intermediate cooler and aftercooler quickly cool the generated compressed air Compact and space-saving due to overall dimensions Low-vibration operation Pressure Suction capacity (l/min) Eff. delivery quantity (l/min) 2) Drive power (kw) Speed (min -1 ) Weight (kg) Noise (db(a)) 1) Air outlet Voltage (V) Dimensions (W x D x H) SEM STS H , /4 i x785x700 ZPM STS H , /4 i x785x700 ZPM STS H , /4 i x620x1100 1) LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO ) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification 1 bar) 52

53 Medic-Air compressors Sound-insulated, oil-free compressors for an outstanding air quality 1 Generating compressed air Medic-Air compressors have a high-quality, oil-free power unit with polytetrafluoroethylenecoated pistons, generate minimal noise and are therefore ideal for use in medical practices. 53

54 1 Generating compressed air Stationary piston compressors The piston compressors with individual fittings Medic-Air compressors Sound-insulated oil-free compressors Common features High-quality oil-free power units with polytetrafluoroethylene-coated pistons No oil changes, no oil in the condensate The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels Standard features include: all safety fittings and electric connection cable with plug Vessel with burned-in interior coating 15-year rust guarantee on all vessels With sound absorption hood, extremely quiet Extra fan MA W-Silent Stationary 1 cylinder With water separator (with filter insert) and condensate collection vessel MA W-Silent Stationary 2 cylinders, V layout With water separator (with filter insert) and condensate collection vessel MA D-Silent Stationary 2 x 2 cylinders in V layout Three-phase current model Air outlet with ball valve 1/2 With basic load alternation switch as standard (control system for distributing basic and additional air supplies for several power units) Pressure Suction capacity (l/min) Eff. delivery quantity (l/min) 2) Drive power (kw) Speed (min -1 ) Tank vol. (l) Weight (kg) Noise (db(a)) 1) Voltage (V) Dimensions (W x D x H) MA W-Silent H , x400x750 MA W-Silent H , x500x800 MA D-Silent H x300 2x200 2x1, x580x900 1) Sound pressure level at distance of 1 m according to DIN 45635, T 13 2) In acc. with ISO

55 AirMaster Screw compressors with the Easy Service Concept 1 Generating compressed air The impressive features of the AirMaster screw compressors include easy access to the machine housing, sound absorbing mats for reduced operating noise, particularly easy handling and a clearly laid out, easily accessible operating panel for a high degree of operating comfort. 55

56 1 Generating compressed air AirMaster The new screw compressors Using the AM 4-10 E1 as an example Optimal positioning possibilities due to compressed air outlet on the rear of the compressor Unique Easy Service Concept for the best access possibilities due to a machine housing that can be fully opened Maximum safety through integrated control of rotation direction as well as effective control, warning and safety systems Reduced noise during operation due to the soundabsorbing mat on the housing, a special fan and optimised air guide in the housing Simple set-up as a fork-lift truck can access the compressor from all sides Clearly arranged, easily accessible operating panel for easy handling and maximum operating comfort Easy to understand electronic control system thanks to 20-character clear text display in 10 different languages Simple assembly of outlet channel through exhaust air guide directed upwards Optimal operating temperatures thanks to electronically controlled fan and new cooling air guide for optimised air circulation Maintenance-free electric ventilator Saves time and costs in maintenance situations due to clear arrangement of all components Particularly long service life of the compressor also under extreme conditions as the oil temperature is subject to fewer deviations Simple oil level control through oil inspection glass 56

57 Screw compressors, stationary The screw compressor with the Easy-Service Concept AirMaster individual compressors Space-saving single compressor Common features Robust, V-belt driven screw-type compressors with durable, compressor blocks Easy service concept: machine housing that can be opened fully for the best possible access to all components The layout of all components (such as the oil filter, air filter, oil vessel and external microfilter) saves time and costs during maintenance work Simple handling and maximum operating comfort thanks to easy-to-understand electronic control system with 20-character clear text display in 10 different languages Maximum safety thanks to auxiliary control, warning and safety systems Integrated control of rotation direction prevents expensive damage during operation Load and operating hours counter for correct service and maintenance intervals Quiet due to soundproofed housing and optimised air flow in the housing Minimised fluctuations in the oil temperature in comparison to traditional thermostat control valves extend the service life of the compressor The electronically controlled fan and air circulation system with new type of cooling air duct regulate the operating temperatures Small base that saves space Simple and uncomplicated set-up as the compressor can be accessed from all sides with the lift truck Optimal positioning options of the screw compressor thanks to compressed air outlet on the rear Simple assembly of outlet channel through exhaust air guide directed upwards Large multi-purpose cooler for oil and compressed air Simple oil level control through oil inspection glass Standard features include: star-delta switch 1 Generating compressed air Pressure Volume flow (l/min) 2) Voltage (V) Drive power (kw) Tank vol. (l) Noise (db(a)) 1) Air outlet Weight (kg) Dimensions (W x D x H) AM4-10 E1 H ,0-62 1/2 168,50 700x700x900 AM5-8 E1 H ,5-65 1/2 168,50 700x700x900 AM5-10 E1 H ,5-65 1/2 168,50 700x700x900 AM5-13 E1 H ,5-65 1/2 168,50 700x700x900 AM7-10 E1 H ,5-67 1/2 168,50 700x700x900 1) LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO ) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification 1 bar) 57

58 1 Generating compressed air Screw compressors, stationary The screw compressor with the Easy-Service Concept AirMaster compressors on vessel The traditional solution with horizontal vessel Common features Robust, V-belt driven screw-type compressors with durable, compressor blocks Easy service concept: machine housing that can be opened fully for the best possible access to all components The layout of all components (such as the oil filter, air filter, oil vessel and external microfilter) saves time and costs during maintenance work Simple handling and maximum operating comfort thanks to easy-to-understand electronic control system with 20-character clear text display in 10 different languages Maximum safety thanks to auxiliary control, warning and safety systems Integrated control of rotation direction prevents expensive damage during operation Small base that saves space Simple assembly of outlet channel through exhaust air guide directed upwards Vessel with burned-in interior coating 15-year rust guarantee on all vessels Pressure Volume flow (l/min) 2) Voltage (V) Drive power (kw) Tank vol. (l) Noise (db(a)) 1) Air outlet Weight (kg) Dimensions (W x D x H) AM4-10 E1 270 H , G 3/4 263, x800x1650 AM5-10 E1 270 H , G 3/4 263, x800x1650 AM7-10 E1 270 H , G 3/4 263, x800x1650 1) LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO ) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification 1 bar) AirMaster compressors with cold dryer on vessel The traditional solution with horizontal vessel Common features Robust, V-belt driven screw-type compressors with durable, compressor blocks Easy service concept: machine housing that can be opened fully for the best possible access to all components The layout of all components (such as the oil filter, air filter, oil vessel and external microfilter) saves time and costs during maintenance work Simple handling and maximum operating comfort thanks to easy-to-understand electronic control system with 20-character clear text display in 10 different languages Maximum safety thanks to auxiliary control, warning and safety systems Integrated control of rotation direction prevents expensive damage during operation Small base that saves space Simple assembly of outlet channel through exhaust air guide directed upwards Vessel with burned-in interior coating 15-year rust guarantee on all vessels High-performance cold dryer with super dry technology and ECO switch-off Improved compressed air quality. The cold dryer draws the unwanted condensation water from the compressed air. Standard features include a bypass line for dryer maintenance. Pressure Volume flow (l/min) 2) Voltage (V) Drive power (kw) Tank vol. (l) Noise (db(a)) 1) Air outlet Weight (kg) Dimensions (W x D x H) AM4-10 E1 270 DK 600 H , G 3/4 288, x800x1650 AM5-10 E1 270 DK 600 H , G 3/4 288, x800x1650 AM7-10 E1 270 DK 985 H , G 3/4 288, x800x1650 1) LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO ) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification 1 bar) 58

59 Screw compressors, stationary The screw compressor with the Easy-Service Concept AirMaster compressors on tandem vessel Tandem vessel, no technical inspection required Common features Robust, V-belt driven screw-type compressors with durable, compressor blocks Easy service concept: machine housing that can be opened fully for the best possible access to all components The layout of all components (such as the oil filter, air filter, oil vessel and external microfilter) saves time and costs during maintenance work Simple handling and maximum operating comfort thanks to easy-to-understand electronic control system with 20-character clear text display in 10 different languages Maximum safety thanks to auxiliary control, warning and safety systems Integrated control of rotation direction prevents expensive damage during operation Small base that saves space Simple assembly of outlet channel through exhaust air guide directed upwards Vessel with burned-in interior coating 15-year rust guarantee on all vessels Does not require Technical Inspection Authority certification because of type approval test in accordance with Industrial Safety Regulation 17. No set-up inspection or other repeat inspections. Testing by a qualified expert is sufficient. 1 Generating compressed air Pressure Volume flow (l/min) 2) Voltage (V) Drive power (kw) Tank vol. (l) Noise (db(a)) 1) Air outlet Weight (kg) Dimensions (W x D x H) AM4-10 E1 180 H , G 3/4 298, x800x1650 AM5-10 E1 180 H , G 3/4 298, x800x1650 AM7-10 E1 180 H , G 3/4 298, x800x1650 1) LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO ) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification 1 bar) AirMaster compressors on tandem vessel with cold dryer Tandem vessel, no technical inspection required Common features Robust, V-belt driven screw-type compressors with durable, compressor blocks Easy service concept: machine housing that can be opened fully for the best possible access to all components The layout of all components (such as the oil filter, air filter, oil vessel and external microfilter) saves time and costs during maintenance work Simple handling and maximum operating comfort thanks to easy-to-understand electronic control system with 20-character clear text display in 10 different languages Maximum safety thanks to auxiliary control, warning and safety systems Integrated control of rotation direction prevents expensive damage during operation Small base that saves space Simple assembly of outlet channel through exhaust air guide directed upwards Vessel with burned-in interior coating 15-year rust guarantee on all vessels Does not require Technical Inspection Authority certification because of type approval test in accordance with Industrial Safety Regulation 17. No set-up inspection or other repeat inspections. Testing by a qualified expert is sufficient. High-performance cold dryer with super dry technology and ECO switch-off Improved compressed air quality. The cold dryer draws the unwanted condensation water from the compressed air. Standard features include a bypass line for dryer maintenance. Pressure Volume flow (l/min) 2) Voltage (V) Drive power (kw) Tank vol. (l) Noise (db(a)) 1) Air outlet Weight (kg) Dimensions (W x D x H) AM4-10 E1 180 DK 600 H , G 3/4 323, x800x1650 AM5-10 E1 180 DK 600 H , G 3/4 323, x800x1650 AM7-10 E1 180 DK 985 H , G 3/4 323, x800x1650 1) LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO ) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification 1 bar) 59

60 1 Generating compressed air Screw compressors, stationary The screw compressor with the Easy-Service Concept AirMaster compressors from 11 kw Compressors for continuous operation Common features Robust, V-belt driven screw-type compressors with durable, compressor blocks New electronic control with important monitoring and control functions Small base that saves space Quiet due to soundproofed housing Pressure sensor prevents start-up under load Rotation direction check prevents costly damage during operation Adjustable run-on time control for individual adaptation to the respective operation conditions Large multi-purpose cooler for oil and compressed air High-quality, robust electropneumatic suction control Easy to service and maintain due to removable side panels and external filter cartridges Load and operating hours counter for correct service and maintenance intervals Easy access to belt tensioner Visual display for clogged suction filter Visual display and automatic function for shutting off the motor or the compressor block if they overheat (oil), prevents costly damage High-quality glycerine pressure gauge for displaying the operating pressure Transparent rising pipe for easy oil level checks Exhaust air outlet directed upwards, wide range of set-up locations therefore possible Standard features include: star-delta switch Pressure Volume flow (l/min) 2) Voltage (V) Drive power (kw) Weight (kg) Noise (db(a)) 1) Air outlet Dimensions (W x D x H) AM11-8 E1 H , /4 i 960x740x1090 AM11-10 E1 H , /4 i 960x740x1090 AM11-13 E1 H , /4 i 960x740x1090 AM15-8 E1 H , /4 i 960x740x1090 AM15-10 E1 H , /4 i 960x740x1090 AM15-13 E1 H , /4 i 960x740x1090 AM 18-8 H , i 960x740x1090 AM H , i 960x740x1090 AM H , i 960x740x1090 AM 22-8 H , i 960x740x1090 AM H , i 960x740x1090 AM H , i 960x740x1090 1) LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO ) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification 1 bar) 60

61 Screw compressors, stationary The screw compressor for intensive operation AirMaster individual compressors Also for lower air requirements Common features Can also be set up in noise-sensitive rooms thanks to extremely quiet running The screw block with low compressor speeds is specially developed for 2.2 and 3.0 kw. This reduces wear and ensures a quiet, pleasant running noise Start-stop operation via pressure switch, which results in substantial energy savings compared to using star starting current High operational reliability due to thermal motor protection, oil temperature monitor (max. 110 C) and operating hours counter Perfectly suited for complementing existing systems, e.g. to cover the compressed air base load All elements subject to regular maintenance are easy to remove and refit 1 Generating compressed air Pressure Volume flow (l/min) 2) Drive power (kw) Weight (kg) Noise (db(a)) 1) Air outlet Dimensions (W x D x H) AM 2-10 H , /2 i 690x570x890 AM 3-10 H /2 i 690x570x890 1) LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO ) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification 1 bar) AirMaster individual compressors With Variospeed energy-saving speed control Common features Speed-controlled screw compressor with continuously adjustable speeds to adapt to the actual requirements (resulting from the compressed air network). This avoids expensive and inefficient after-run times and achieves energy savings up to 35%. The compressed air system attains higher efficiency Soft start from zero to full load. No starting and switch-over peak loads as occur for machines with star-delta switches. Expensive current peak loads are avoided and mechanical stress is reduced An electronic monitoring function prevents the motor from overloading, reduces wear and extends the service life of the machine The integrated emergency stop function offers maximum safety Clearly laid out, easily accessible operating panel for easy handling and maximum operating comfort. Operating elements are all within easy reach, display elements easy to read. Operational errors virtually excluded The electronic control system (EasyTronic) can be operated in 17 languages. Messages appear in clear text (uncoded) Manual control of the rotation direction of the motor not required. The EasyTronic control system selects the direction without starting the compressor, thus preventing costly damage during operation No pressure losses due to compressed air lines with small cross sections. Air outlet with ¾ connection as standard Operating hour meter that measures load and run-on times ensures that service and maintenance is performed at the intervals specified. An automatic message is displayed when maintenance is required The housing is lined with sound absorbing mats that reduce the operating noise of the compressor to a minimum. The special fan and air guide in the housing make a significant contribution to reducing noise levels The electronically controlled fan and air circulation system with new type of cooling air duct regulate the operating temperatures This extends the service life of the screw compressor, even under extreme conditions, because the oil temperature does not fluctuate like with conventional thermostat controls. Pressure Volume flow (l/min) 2) Drive power (kw) Weight (kg) Noise (db(a)) 1) Air outlet Dimensions (W x D x H) AM F2 VS H /4 i 810x690x880 AM F2 VS H /4 i 810x690x880 1) LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO ) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification 1 bar) 61

62 1 Generating compressed air Accessories for generating compressed air Compressor accessories for every requirement You will find all types of compressor accessories here, from basic changeover circuits to start reliefs, safety valves and condensate drain valves. 62

63 Accessories for compressed air generation Compressed air vessel Vertical with fittings Common features Standard features include: all fittings, such as pressure gauge, safety valve and 2 ball valves 90 l vessel with plug nipple and quick release coupling Vessel with composite inner coating Special outer coating 15-year rust guarantee on all vessels Standard features include console for retrofitting of a dryer (except BH-VZBA 90-11) Connecting hose With hand hole or corresponding viewing window for assisting with maintenance and technical inspections We recommend connecting a condensate discharger 1 Generating compressed air Pressure Tank vol. (l) Weight (kg) Air outlet Dimensions (W x D x H) BH-VZBA H G1/2 520x400x1230 BH-VZBA H R 3/4 i 780x850x1320 BH-VZBA H R 1 i 850x830x2030 BH-VZBA H R 3/4 i 850x830x1430 BH-VZBA H R 1 i 850x830x2040 Compressed air vessel Vertical without fittings Common features Vessel with composite inner coating Special outer coating Includes all sleeves for attaching fittings, inlets and outlets With hand hole or corresponding viewing window for assisting with maintenance and technical inspections We recommend connecting a condensate discharger Side connections for ball valve or elastic connecting hoses 15-year rust guarantee on all vessels Pressure Tank vol. (l) Coating Weight (kg) Air outlet Dimensions (W x D x H) BH-VZB G coated 88 R 3/4 750x630x1300 BH-VZB H coated 120 R 1 750x850x2020 BH-VZB H coated 175 R 1 750x850x

64 1 Generating compressed air Accessories for compressed air generation Compressed air vessel Vertical without fittings Common features Includes all sleeves for attaching fittings, inlets and outlets With hand hole or corresponding viewing window for assisting with maintenance and technical inspections We recommend connecting a condensate discharger Side connections for ball valve or elastic connecting hoses 15-year rust guarantee on all vessels Pressure Tank vol. (l) Coating Weight (kg) Dimensions (W x D x H) BH-VZ H galvanised x860x2060 BH-VZ H galvanised x860x2060 BH-VZ H galvanised x890x2360 BH-VZ H galvanised x890x2360 BH-VZ H galvanised x1260x2450 BH-VZ H galvanised x1260x2450 BH-VZ H galvanised x1350x2690 BH-VZ H galvanised x1350x2690 Compressed air vessel Horizontal, without fittings Common features Vessel with composite inner coating Special outer coating Pressure Tank vol. (l) Coating Weight (kg) Dimensions (W x D x H) BH-HB G coated 10,5 650x210x280 BH-HZB G coated 26,2 925x260x420 BH-HZB G coated 33, x340x490 BH-HZB H coated x660x800 BH-HZB H coated 162,5 1880x660x800 64

65 Accessories for compressed air generation Compressed air vessel Horizontal, without fittings 1 Generating compressed air Pressure Tank vol. (l) Coating Weight (kg) Dimensions (W x D x H) BH-HZ H galvanised x750x880 BH-HZ H galvanised x750x880 BH-HZ H galvanised x800x930 BH-HZ H galvanised x800x930 BH-HZ H galvanised x1150x1280 BH-HZ H galvanised x1150x1280 BH-HZ H galvanised x1480x1380 BH-HZ H galvanised x1480x1380 Sets of instruments For pressure vessel Consists of: pressure gauge, safety valve, test flange, ball valve, condensate discharge including mini ball valve, various screw connections and retaining elements AMS-B-V: for vertical vessels AMS-B-H: for horizontal vessels Pressure Air outlet AMS-B-V B x 1 i AMS-B-H B x 1 i AMS-B-V B x 1 i AMS-B-H B x 1 i AMS-B-V B x 1 i AMS-B-H B x 1 i AMS-B-V B x 1 1/2 i AMS-B-V B x 1 1/2 i AMS-B-V B x 1 i AMS-B-H B x 1 i AMS-B-V B x 1 i AMS-B-H B x 1 i AMS-B-V B x 1 i AMS-B-V B x 1 1/2 i Lubricants/oil OESYN Silent 1.0: for SilentMaster compressors SEM 30 and SEM 50 only Basis Container Compressor type Start-up behaviour cold Temperatureresistance Residue formation Long service life Water separation OEMIN-Kolben-fahr 1,0 B mineral 1,0 Piston OEMIN-Kolben-stat 3,0 B mineral 3,0 Piston OEMIN-Schraub-stat 5,0 B mineral 5,0 Screw OETSYN-Schraub-stat 1,0 B partly synthetic 1,0 Screw OETSYN-Schraub-stat 5,0 B partly synthetic 5,0 Screw OESYN-Silent 1,0 B fully synthetic 1,0 Piston OESYN-Kolben-stat 3,0 B fully synthetic 3,0 Piston

66 1 Generating compressed air Accessories for compressed air generation Star-delta switch Ready to install (wired in full) star-delta or smooth start-up combination The integral motor protection prevents the motor from overloading to avoid damage An integral low voltage circuit breaker prevents the machine from starting automatically after a power failure Integrated solenoid-valve activation makes the switch-off/start relief easier to connect Main switch with emergency stop function Electrical connection 400 V/50 Hz (three-phase current) Protection category IP 54 With operating hours counter The device corresponds to DIN EN SDS 5,5 SDS 7,5 SDS 11 B B B Startup-load relief Required for compressors with 4 kw motor and star-delta switch AE 4 B Basic load alternation control Pressure sensor 0-16 bar Display with 3 control buttons Potential-free fault contact Option of integrating a remote switch Electrical connection 230 V/50 Hz (alternating current) For 2 piston compressors 3 / 4 kw (without contactors) Connection for electric ball valve and energy-saving system Scope of supply includes operating hours counter but does not include motor protection or startup-load relief (please order AE 4 separately) GLW-SGSD 17 B

67 Accessories for compressed air generation Basic load alternation control Electronic control of up to 4 compressors for distribution of basic and additional air requirements Pressure sensor 0-16 bar Text display Display with 3 control buttons Real-time clock Time switch function with up to 6 programmes Potential-free fault contact Option of integrating a remote switch Connection for electric ball valve and energy-saving system Electrical connection 230 V/50 Hz (alternating current) Screw-type and piston compressor can be combined For screw compressors/piston compressors from 3.0 kw with contactors Harmonisation of operating hours saves on maintenance costs Pressure monitor with delayed activation of the compressor GLW 4 B Generating compressed air Operating hours counter Electrical connection 230 V/50 Hz (alternating current) BSZ B Energy-saving system manual Shutting off the compressed air pipes reduces energy costs Improves operational safety and increases the service life of components used in compressed air conditioning by preventing high flow speeds (e.g. after depressurised phases) Open slowly e.g. to fill the pipe without generating pressure surges Capable of performing simple control tasks Brass nickel-plated ball valve, hard-chrome plated ball with Teflon coating 230 V control boxes (switching compressed air supply on and off) With manual actuator and control lamp ESAR 3/4 M ESAR 1 M ESAR 1 1/4 M ESAR 1 1/2 M ESAR 2 M B B B B B

68 1 Generating compressed air Accessories for compressed air generation Energy-saving system automatic Shutting off the compressed air pipes reduces energy costs Improves operational safety and increases the service life of components used in compressed air conditioning by preventing high flow speeds (e.g. after depressurised phases) Open slowly e.g. to fill the pipe without generating pressure surges Capable of performing simple control tasks Brass nickel-plated ball valve, hardchrome plated ball with Teflon coating 230 V control boxes (switching compressed air supply on and off) For automatic operation via time switch ESAR 3/4 A ESAR 1 A ESAR 1 1/4 A ESAR 1 1/2 A ESAR 2 A B B B B B Connecting hoses Can be used in combination with compressor vessels Two connections with external thread Elastic version Pressure up to 16 bar VSL 1/2-800 VSL 1/ VSL 1/ VSL 3/4-800 VSL 3/ VSL 3/ VSL VSL VSL VSL 1 1/ VSL 1 1/ B B B B B B B B B B B Rubber dampers With thread on one side Diameter Size GSE 40 L 1/4 B M 8 GSE 70 L 1/4 B M 12 GSE 100 L 1/4 B M 12 GSE 100 S1 /3 B M 12 Rubber dampers With thread on both sides Diameter Size GSE 40 L2 /4 B M 8 GSE 75 L2 /4 B M 12 GSE 100 L2 /4 B M 12 GSE 100 S2 /3 B M 12 68

69 Accessories for compressed air generation Standard pressure gauge, horizontal Casing made from high-quality ABS Diameter Face made from scratch-proof plexiglas Mains supply Measuring range MM-W 40-6b E /8 0-6 MM-W 40-10b E / MM-W 40-16b E / MM-W 50-6b E /8 0-6 MM-W 50-10b E / MM-W G / MM-W 50-6b E /4 0-6 MM-W 50-10b E / MM-W 50-16b E / MM-W 50-25b E / MM-W 63-6b E /4 0-6 MM-W 63-10b E / MM-W 63-16b E / MM-W 63-25b E / MM-W 80-16b E / MM-W 80-25b E / Generating compressed air Standard pressure gauge, vertical Casing made from high-quality ABS Inspection glass made from scratch-proof Plexiglas with dia. 50 and 63 mm Steel housing and inspection glass with dia. 40 and 100 mm Diameter Mains supply Measuring range MM-S 40-6b E /8 0-6 MM-S 40-10b G / MM-S 40-16b E / MM-S 50-6b E /4 0-6 MM-S 50-10b E / MM-S 50-16b E / MM-S 50-25b E / MM-S 63-6b E /4 0-6 MM-S 63-10b E / MM-S 63-16b E / MM-S 63-25b E / MM-S 80-16b E / MM-S 80-25b E / MM-S 100-6b E /2 0-6 MM-S b E / MM-S b E / MM-S b E / Pressure gauge for vessel Diameter Mains supply Measuring range MM-S b E / MM-S b E /

70 1 Generating compressed air Accessories for compressed air generation Ball valve standard KH-NI-16 G1i E KH-NI-16 G1 1/4i E KH-NI-16 G1 1/2i E Nominal pressure Ball valve AD With identification according to statutory specifications Nominal pressure KH-NI-40 G3/8i E KH-NI-40 G1/2i E KH-NI-40 G3/4i E KH-NI-40 G1i E KH-NI-25 G 1 1/4i G KH-NI-40 G1 1/2i E KH-NI-40 G2i E Ball valve 1 external, 1 internal thread Nominal pressure 16 bar KH-NI-16 G1/2a x G1/2i KH-NI-16 G3/4a x G3/4i E E Mini ball valve For installation upstream of the condensate discharger. Allows maintenance work to be performed during operation Nominal pressure 15 bar KH-20 G1/4i x G1/4a KH-G 3/8ixG 3/8a KH-G 3/8ixG 3/8i KH-20 G1/2i x G1/2a G E E G Safety valve CE-version, set at the factory and sealed SV-G1/4 8 bar G SV-G1/4a-11C E SV-G1/4a-16C E SV-G3/8a-11C E SV-G3/8a-16C E SV-G1/2a-11C E SV-G1/2a-16C E

71 Accessories for compressed air generation Safety valve Full stroke model SV-G1/2a-8 E SV-G1/2a-11 E SV-G1/2a-16 E SV-G3/4a-8 E SV-G3/4a-11 E SV-G3/4a-16 E SV-G1a-11 E SV-G1a-16 E Generating compressed air Condensate drain valve Nickel-plated brass O-ring seal on valve seat With knurled screw KAV-G1/4a KAV-G3/8a KAV-G1/2a E E E Check valve T-shape Internal thread on both sides Viton seal Pressure up to 16 bar Opening pressure bar RV-G1/2i E Dirt pan Suitable for compressed air, water, nontoxic gases, non-aggressive materials Operating pressure 16 bar 2 internal threads Double strainer insert made from chrome nickel steel SMF 2xG3/8i SMF 2xG1/2i E E Accessories Filter screen FS-SMF G3/8 Filter screen FS-SMF G1/2 B B Silencer Sintered metal, short Noise reduction approx. 13 db (A) SDP-SMK-G1/8a E For assembly at air outlet of valves SDP-SMK-G1/4a E SDP-SMK-G3/8a E SDP-SMK-G1/2a E SDP-SMK-G3/4a E SDP-SMK-G1a E Silencer Sintered metal, long Noise reduction approx. 16 db (A) SDP-SML-M5a E For assembly at air outlet of valves SDP-SML-G1/8a E SDP-SML-G1/4a E SDP-SML-G3/8a E SDP-SML-G1/2a E SDP-SML-G3/4a E SDP-SML-G1a E

72 1 Generating compressed air Accessories for compressed air generation Silencer Porous, sintered PE Noise reduction approx db (A) Environmentally friendly, the oil mist condenses because of the large surface area For assembly at air outlet of valves SDP-SPEP-M5a SDP-SPEP-G1/8a SDP-SPEP-G1/4a SDP-SPEP-G3/8a SDP-SPEP-G1/2a SDP-SPEP-G3/4a E E E E E E Silencer Sintered polythene Noise reduction approx db (A) SDP-SPE-G1/2a E For assembly at air outlet of valves SDP-SPE-G3/4a E SDP-SPE-G1a E Diaphragm pressure switch without motor protective relay Differential gap with maximum switch-off pressure up to specified value in bar Pins (piece(s)) Voltage (V) Mains supply Pressure range on Pressure range off Differential gap MDR 2-11 E G 1/4 2,8-9, ,5 MDR 2/11 SL F4 G G 1/4 2,8-9, ,5 MDR 4-16 E G 1/ MDR 3-11 E /400 G 1/2 3-9, MDR 3-16 E /400 G 1/ Diaphragm pressure switch with motor protective relay With motor protection relay (with thermal overcurrent trip) With on/off switch, without relief valve, 3 additional connection options R 1/4 Nominal current range (A) Differential gap with maximum switch-off pressure up to specified value in bar Pressure range on Pressure range off Differential gap MDR 3-11-R 3/4 E ,5-4,0 3-9, MDR 3-16-R3/4 E ,5-4, MDR 3-11-R 3/6,3 E ,0-6,3 3-9, MDR 3-16-R3/6,3 E ,0-6, MDR 3-11-R3/10 E , , MDR 3-16-R3/10 E , Relief valve For attaching to pressure switch ELV 2 E ELV 4 E ELV3W E ELV3WS E ELV 5 E

73 Accessories for compressed air generation Spare hood For pressure switch MDR 3 EH 2 B EH 4 B EH 3 B EH 3 S B EH 5 B EH 5 S B Generating compressed air Spare hood For pressure switch MDR 3 With operating hours counter EH 3SZ B

74 Do you know what it feels like to hold a brand new, dynamic and powerful product in your hands? A product characterised by an above-average service life that thrills you on account of its enormous power and robustness? We can help you experience this feeling. Products from our compressed air generation, purification, distribution and utilisation ranges are characterised by outstanding quality and impressive power. We are fully aware of these properties and therefore recommend combining the system power supply of the four product areas for efficient working and perfect results Using compressed air Distributing compressed air Purifying compressed air Generating compressed air

75 02 Purifying compressed air Compressed air cold dryers 80 Adsorption dryers 84 Condensate dischargers 86 Oil-water separators 87 Maintenance units and filters 88 2 Purifying compressed air

76 Compressed air of the highest quality 2 Purifying compressed air Benefit from the correct purification of compressed air Proper purification ensures high quality of the compressed air, which extends the service life of your compressed air tools and machines, saves high maintenance costs, preserves the health of your staff and protects the environment. On the following pages, we have presented a wide range of powerful and effective machines for purifying compressed air. You can integrate these into your compressed air system individually or in a combination. Save money by investing in the correct equipment for purifying compressed air: Extend the service life of compressed air tools Prevent expensive damage to high-quality compressed air machines Effective separation reduces costs for the disposal of condensate Automatic discharge of condensate reduces the amount of maintenance required on your compressed air system High degree of availability of your compressed air system Perfect working results minimise costs incurred for rework and keep your customers satisfied 76

77 Design data for compressed air dryers and filters Design data for compressed air cold dryers The performance specifications of our compressed air cold dryers are based on an operating pressure of 7 bar, an air inlet temperature of 35 C and an ambient temperature of 25 C. For other pressures or temperatures, please refer to the factors (f) that correspond to your values in the tables below. With other operating pressures p 1, multiply the flow volume by factor (f 1 ): p 1 [bar] (f 1 ) 0,75 0,85 0,90 0,95 1,00 1,04 1,07 1,10 1,12 1,14 1,18 1,20 With other compressed air inlet temperatures t 1, multiply the flow volume by factor (f 2 ): t 1 [ C] (f 2 ) 1,25 1,00 0,85 0,75 0,60 2 Purifying compressed air With other cooling medium temperatures t c, multiply the flow volume by factor (f 3 ): t c [ C] (f 3 ) 1,00 0,96 0,92 0,88 0,80 For other pressure dew points t pd, multiply the flow volume by factor (f 4 ): t dp [ C] (f 4 ) ECO 1 1,2 1,35 1,45 (f 4 ) VIA/PT 1 1,12 1,24 1,35 Correction factors for compressed air filters With other operating pressures (p 1 ), multiply the flow volume of the filter by factor f: p1 [bar] (f) 0,138 0,53 0,65 0,76 0,84 0,92 1,00 1,07 1,13 1,19 1,31 2,13 Conversion factor for operating pressure/compressed air inlet temperature for adsorption dryers Operating pressure 35 C 40 C 45 C 50 C 5 bar 0,75 0,64 0,61 0,59 6 bar 0,89 0,78 0,73 0,67 7 bar 1,00 0,91 0,82 0,79 8 bar 1,08 1,00 0,94 0,86 9 bar 1,26 1,08 1,03 0,99 10 bar 1,31 1,16 1,07 1,03 11 bar 1,36 1,24 1,10 1,07 12 bar 1,49 1,36 1,23 1,18 13 bar 1,62 1,47 1,35 1,29 14 bar 1,71 1,57 1,46 1,38 15 bar 1,79 1,67 1,57 1,46 16 bar 1,90 1,77 1,66 1,55 77

78 Compressed air purification made to measure 2 Purifying compressed air Compressed air qualities Coarse dirt Contamination of the compressed air by Fine dirt Conforms to the following quality classes in accordance with DIN ISO Oil Condensate Particles Water Oil Not purified Purified of coarse dirt Conditionally recommended Purified of fine dirt Conditionally recommended Purified of fine dirt and oil Not recommended Purified of coarse dirt and condensate For using tools For machines with their own filtration Purified of fine dirt and condensate For using tools For painting For machines that require these quality classes Purification of fine dirt, condensate and oil For high-quality paints For machines that require these quality classes Purification of fine dirt and condensate For outdoor lines For machines that require these quality classes Purification of fine dirt, condensate and oil For machines that require these quality classes Compressed air quality classes as per DIN ISO 8573 Class Particle size in μm (max.) Particles (dirt) Water (condensate) Oil Particle density in mg/m³ (max.) Pressure dew point in C Water content in g/m³ Residual oil content in mg/m³ 0 <0.1 <0.1 < -70 C <0.003 < C C C C C >40 > C 9.4 > 25 7 > +10 C >

79 Notes about compressed air quality Aggressive condensate (environmentally harmful) Short service life of connected consumers Aggressive condensate (environmentally harmful) Short service life of connected consumers Aggressive condensate (environmentally harmful) Very short service life of the filter element Short service life of connected consumers Compressor Cyclone separator (1) Required Schneider airsystems products to attain the compressed air quality Vessel Prefilter Compressed air cold dryer Adsorption dryer Microfilter Activated carbon filters 2 Purifying compressed air Aggressive condensate (environmentally harmful) Very short service life of the filter element Short service life of connected consumers Short service life of machine filters Pipeline and connected consumers are contaminated by fine dirt and oil Compressed air only used as a direct working medium to a limited extent Optimal protection of connected consumers Compressed air used as direct working medium No freezing of outdoor lines Compressed air used as direct working medium (1) Recommendation for protecting the vessel, prefilter and compressed air cold dryer 79

80 2 Purifying compressed air Compressed air cold dryers Robust compressed air cold dryers for durable compressed air systems and tools Compressed air cold dryers supply dry and clean compressed air for standard and complex requirements. The dryers are exceptionally powerful and reliable due to the high-quality components and keep pressure losses to a minimum. 80

81 Energy-saving, efficient, reliable the ECO cold dryer Super dry technology for best operating safety of production systems through continuous operation with stable dew point Energy-saving even when used sporadically due to ECO switch-off function Space-saving installation optional wall or vessel mounting Consistently reliable condensate discharge due to electronic discharger 2 Purifying compressed air Ideal protection of compressed air line against corrosion through reheating of dried compressed air Extremely low maintenance self-cleaning vertical arrangement of rust-free heat transfer areas reduces dirt quantities Reliable continuous operation also for demanding applications in accordance with ISO 8573 Class 4 Cost savings in standard applications according to ISO 8573 Class 5 through generous component design and ECO control system Technical features: Adherence to strict requirements of tool and CNC machines or for high-quality paint work ECO switch-off function saves on operating costs significant savings can be made depending on the size of the dryer and the nature of the application Maximum function stability for varied operating conditions also for temporary overload Maintenance-friendly and energy-efficient thanks to the best available condensate discharge technology 81

82 Compressed air cold dryer ECO High-performance cold dryer with super dry technology and ECO switch-off 2 Purifying compressed air Compressed air cold dryer ECO Super-dry technology for maximum operational reliability Common features Suitable for continuous applications for dependable protection of valuable machines and control systems, designed for a 3 C pressure dew point (Class 4 according to ISO 8573) Suitable for energy-saving, sporadic and continuous applications for protecting air consumers (e.g. tools), designed for a 7 C pressure dew point (Class 5 according to DIN ISO 8573) Energy-saving function ECO: Fan and cold compressor switch off if air is not drawn from the unit for a certain time. Makes energy-saving dryer operation possible Heat exchangers with large flow crosssections ensure consistently high air quality and constantly low pressure losses over the entire operating time Efficient heat transfer Precooled by cold air flow Excellent coolant distribution for efficient cooling Large surfaces Benefits: Energy savings Vertical attachment of heat exchanger Direct air guide Cleaned automatically by discharged condensate Optimal condensate discharge Benefits: Minimal pressure losses, low operating costs No contamination, no increase in pressure loss Condensate collected at lowest point Condensate separator optimised flow rate for easy droplet formation droplet forming heat exchanger surface condensate collection in cold area of dryer Benefits: optimum degree of filtration prevention of re-evaporation of the condensate into the compressed air Efficient, economical discharge without no pressure losses due to automatic condensate discharger Generous connection dimensions adapted to the flow rate Indicator for monitoring the pressure dew point Extremely simple assembly of wall-hung units DK 5000/7100/10000 ECO: upright unit Volume flow 1) at pressure dew point +3 C (l/min) Volume flow 1) at pressure dew point +7 C (l/min) Power input (kw) Pressure loss Weight (kg) Air outlet Dimensions (W x D x H) DK 600 ECO H ,15 0,2 24 G 3/4 i 325x263x745 DK 985 ECO H ,23 0,25 25 G 3/4 i 325x263x745 DK 1500 ECO H ,26 0,25 27 G 3/4 i 325x263x745 DK 2200 ECO H ,26 0,16 34 G 1 1/2 i 410x415x845 DK 3500 ECO H ,45 0,28 38 G 1 1/2 i 410x415x845 DK 5000 ECO H ,00 0, G 1 1/2 i 670x550x844 DK 7100 ECO H ,30 0, G 2 i 670x550x844 DK ECO H ,80 0, G 2 i 752x695x1100 1) Flow rate in acc. with ISO 7183, compressed air temperature 35 C, ambient temperature 25 C, inlet pressure at cold dryer 7 bar (high pressure). Compressed air inlet temperature max. 50 C, operating pressure max. 16 bar (high pressure). Accessories Bypass line UGL 3/4 Bypass line UGL 1 1/2 Bypass line UGL 2 B B B Mounting kit Can be retrofitted to stationary piston compressors (UniMaster STS) on 270 or 500 l vessel ABZ-DK ECO 1 B

83 Compressed air cold dryer Dry and clean compressed air for normal requirements Compressed air cold dryer Vertical PT series Common features ESA control system Incorporates precision sensors that guarantee optimised, dynamic adjustment to the relevant performance requirements, fan and compressor activated independently of one another Allows energy-saving operation and consistent, high-qual Stainless steel heat exchanger No corrosion Permanently smooth surfaces Benefits: Long service life Consistently high air quality No future increase in pressure loss Efficient heat transfer Precooled by cold air flow Excellent coolant distribution for efficient cooling Large surfaces Benefits: Energy savings Vertical attachment of heat exchanger Direct air guide Cleaned automatically by discharged condensate Optimal condensate discharge Benefits: Minimal pressure losses, low operating costs No contamination, no increase in pressure loss Condensate collected at lowest point Condensate separation Optimal flow speed for easy droplet formation Plate profile encourages bead formation Benefits: Maximum degree of separation guaranteed Efficient, economical discharge without no pressure losses due to automatic condensate discharger Heating compressed air Outgoing air flow cools the incoming air Benefits: Energy-saving Clear layout, easy to operate, ergonomic and user-friendly Generous connection dimensions adapted to the flow rate Floor-mounted machine with compact overall dimensions Electrical connection 230 V/50 Hz (alternating current) For continuous use and protecting highquality machines and control systems Available while stocks last 2 Purifying compressed air Volume flow 1) at pressure dew point +3 C (l/min) Volume flow 1) at pressure dew point +7 C (l/min) Power input (kw) Pressure loss Weight (kg) Air outlet Dimensions (W x D x H) DK PT H ,1 0, G 2 i 800x670x1350 1) Flow rate in acc. with ISO 7183, compressed air temperature 35 C, ambient temperature 25 C, inlet pressure at cold dryer 7 bar (high pressure). Compressed air inlet temperature max. 50 C, operating pressure max. 16 bar (high pressure). Accessories Bypass line UGL 3/4 Bypass line UGL 1 1/2 Bypass line UGL 2 B B B

84 2 Purifying compressed air Adsorption dryers Dryers for demanding requirements The adsorption dryers satisfy even the most demanding requirements for air quality, are therefore suitable for high-quality machines and systems, and make sure that your production processes are both reliable and economical. 84

85 Cooling adsorption dryer Dry and clean compressed air for special requirements Adsorption dryer Vertical DAT series Common features 10 years continuous operation: Vessel with drawn aluminium profile as per PEDMinimum load cycle 1,000,000 at ºp 15 bar 5.6 % energy saved: Pressure changes only 12 times an hour for max. regeneration air requirements of 14.3 % Longer service life: Collecting chamber within the moist zone protects the drying agent from concentrated moisture High degree of process security: Highly active molecular screen ensures stable pressure dew point of -40 C Stability in all operating situations: Valve bank with directly controlled main and blow valves. Clear defined valve positions Regeneration unit: Passive presetting of regeneration air Pressure dew point can be preset: Microprocessor control system in clearly laid out,easily accessible housing Volume flow 1) (l/min) Weight (kg) All elements within view at all times: LED function displays on the front of the switch cabinet for: power, adsorption, regeneration and economy cycle Operating costs reduced in direct proportion to the partial load: Dew point-dependent control system with digital display and floating output Drying agent with extended useful life: Prefilter at intake point for filtering solids and aerosols up to 0.01 mg/m³ incl. automatic discharger Compressed air free of particles: Downstream filter at the outlet for filtering particles in the drying agent incl. manual drain valve Standard features include prefilter and downstream filter Air outlet Dimensions (W x D x H) 2 Purifying compressed air DRY-DAT 120 H /4 i 312x210x390 DRY-DAT 230 H /4 i 312x210x565 DRY-DAT 350 H /4 i 359x210x815 DRY-DAT 580 H /4 i 359x210x1085 DRY-DAT 850 H /8 i 436x300x1160 DRY-DAT 1200 H /8 i 436x300x1410 DRY-DAT 1400 H /2 i 436x300x1610 1) Compressed air inlet temperature 35 C, ambient temperature 20 C, operating pressure 7 bar. Compressed air inlet temperature max. 50 C/min. 5 C, operating pressure max. 16 bar/ min. 5 bar 85

86 Condensate dischargers Energy saving and reliable 2 Purifying compressed air Condensate dischargers automatically drain the condensate from vessels, filters and compressed air dryers while maintaining even the highest pressures at a constant level (up to 16 bar). The dischargers are extremely low-maintenance due to the electronic level measurement function. Ecomat Automatic condensate drainage Electrical connection 230 V/50 Hz (alternating current) Ready to install with 2.5 m connection cable and plug For suction capacity (l/min) Simple installation For operating pressures up to 16 bar No compressed air loss Compact design Weight (kg) Compressedair supply Dimensions (W x D x H) KAL-Ecomat 3100 D ,80 G1/2 i 149x65x118 KAL-Ecomat 4500 D ,85 G 1/2 i 150x65x141 KAL-Ecomat D ,0 G 1/2 i 212x93x162 Mounting kit For Ecomat condensate discharger on pressure vessels, cold dryers and filters Adapted for ABZ-Eco 3000 B B Pressure vessel 90 l horizontal manufactured from 1997 ABZ-Eco 3000 BST B UniMaster STA, 10+Master STA ABZ-Eco 3000 AM B AirMaster compressors on vessel ABZ-Eco 3000 F B Filter DFP 6 to DFP 160 and DVP 6 to DVP 160 ABZ-Eco 4500 B B all pressure vessels (except 90 l horizontal) and all pressure vessels vertikal without pressure line Condensate collection pipe Condensate collection pipe discharges the compressed air condensate to the oil-water separator Condensate inlets (piece(s)) Compressed air devices (such as compressed air vessels, cold dryers or filters) can be connected KSL 2 B KSL 3 B KSL 4 B

87 Oil-water separators For the environmentally friendly purification of condensate Oil-water separators use an automatic separation process and multiple-stage cleaning process to purify condensate containing oil. These environmentally friendly, cost-saving machines separate water from the condensate, which can then be discharged into the sewage system as specified in 7a of the Water Resources Act. 2 Purifying compressed air Oil-water separator, Öwamat For suction capacity (l/min) 1) Weight (kg) Dimensions (W x D x H) OWS-ÖWAMAT 10 H /1700 3,5 290x222x528 OWS-ÖWAMAT 11 H /3400 5,8 387x260x595 1) Screw/piston compressors Oil-water separator, Öwamat For suction capacity (l/min) 1) Weight (kg) Dimensions (W x D x H) OWS-ÖWAMAT 12 H / ,0 350x397x719 OWS-ÖWAMAT 14 H / ,0 410x461x892 1) Screw/piston compressors Activated carbon refill pack for Öwamat Incl. prefilter According to the law, a spare filter must be kept in reserve if an Öwamat is used FE-Öwamat 10 FE-Öwamat 11 FE-Öwamat 12 FE-Öwamat 14 B B B B Accessories Activated carbon refill pack AKP 10/40 Öwatec Activated carbon refill pack AKP 130 Öwatec Activated carbon refill pack AKP 175 Öwatec B B B

88 2 Purifying compressed air Maintenance units, filters Perfect air quality for your applications Our filters and maintenance devices achieve the highest quality compressed air prefilters, microfilters and activated carbon filters produce purified compressed air that is especially suitable for spraying applications. 88

89 Filter Preliminary filter For separating condensate and solid contaminants with particles up to 15 μm when used upstream of a compressed air dryer. Compressed air quality as per ISO Standard features include: VP filter element and automatic condensate discharger with float valve Used upstream of a compressed air dryer Particle size, class 4: 15 μm Particle density, class 3: 5 mg/m³ Residual oil content, class 4: 5 mg/m³ Volume flow (l/min) 1) Compressedair supply Weight (kg) Dimensions VF-DVP 6 D R 3/8 i 0,6 200x70 VF-DVP 10 D R 1/2 i 1,1 240x105 VF-DVP 15 D R 1/2 i 1,2 295x105 VF-DVP 30 D R 3/4 i 2 300x125 VF-DVP 45 D R 1 i 2,4 420x125 VF-DVP 80 D R 1 1/2 i 3,2 452x125 1) Air volume flow in acc. with ISO 7183 (7 bar input pressure), 35 C air inlet temperature) Accessories for prefilters Replacement filter element F-VP 6 B F-VP 10 B F-VP 15 B F-VP 30 B F-VP 45 B F-VP 80 B Purifying compressed air Micro filter For separating extremely fine oil and water aerosols and solid contaminants with particles up to 0.01 μm Standard features include: FP filter element and automatic condensate discharger with float valve Compressed air quality in combination with a prefilter and compressed air dryer only Particle size, class 1: 0.1 μm Particle density, class 1: 0.1 mg/m³ Residual oil content, class 1: 0.01 mg/m³ Volume flow (l/min) 1) Compressedair supply Weight (kg) Dimensions FF-DFP 6 D R 3/8 i 0,6 200x70 FF-DFP 10 D R 1/2 i 1,1 240x105 FF-DFP 15 D R 1/2 i 1,2 295x105 FF-DFP 30 D R 3/4 i 2,0 300x125 FF-DFP 45 D R 1 i 2,4 420x125 FF-DFP 80 D R 1 1/2 i 3,2 452x125 1) Air volume flow in acc. with ISO 7183 (7 bar input pressure), 35 C air inlet temperature) Accessories for microfilters Replacement filter element F-FP 6 B F-FP 10 B F-FP 15 B F-FP 30 B F-FP 45 B F-FP 80 B

90 Filter Differential pressure gauge Differential pressure manometer for the prefilter and microfilter (6-45) available as an optional extra. Provides information on whether the filter element is fully functional or needs replacing MM-DDM-F B Activated carbon filters With FP filter element For separating oil vapours, aroma and flavouring additives Compressed air quality and use in combination with a series-connected microfilter only Residual oil content, class 1: mg/m³ 2 Purifying compressed air Volume flow (l/min) 1) Compressedair supply Weight (kg) Dimensions AF-DAP 6 D R 3/8 i 0,6 200x70 AF-DAP 10 D R 1/2 i 1,1 240x105 AF-DAP 15 D R 1/2 i 1,2 295x105 AF-DAP 30 D R 3/4 i 2,0 300x125 AF-DAP 45 D R 1 i 2,4 420x125 AF-DAP 80 D R 1 1/2 i 3,2 452x125 1) Air volume flow in acc. with ISO 7183 (7 bar input pressure, 35 C air inlet temperature) Accessories for activated carbon filters Replacement filter element F-AP 6 B F-AP 10 B F-AP 15 B F-AP 30 B F-AP 45 B F-AP 80 B Cyclone separator Including condensate discharger with integrated float valve For discharging condensate between the compressor and vessel Volume flow (l/min) 1) Dimensions Weight (kg) Air outlet ZA 5500 D x 109 2,2 R 1 i 1) Air volume flow in acc. with ISO 7183 (7 bar input pressure, 35 C air inlet temperature) Angular bracket For mounting the complete filter DVP, DFP, DAP and filter combinations to the wall. WKB-F-G3/8 WKB-F-G1/2 WKB-F-G3/4 WKB-F-G1 WKB-F-G1 1/2 B B B B B Double nipple For connecting several complete filters to create a combination of filters DNL-MS-R3/8a x R3/8a DNL-MS-R1/2a x R1/2a DNL-MS-R3/4a x R3/4a DNL-MS-R1a x R1a DNL-R1 1/2a x R1 1/2a E E E E G

91 Maintenance units Maintenance units Common features High flow volumes with low pressure drop reduce the energy costs Flexible installation thanks to modular principle; assembly possible on right or left High control accuracy Robust maintenance units with metal housing for an air-flow volume of up to 3000 l/min. Maintenance-free operation Admission pressure max. 18 bar Free of silicone Lockable adjusting button for pressure reducer and filter pressure reducer Pressure reducer Pressure reducer 1/4 Bleed function for quick, precise regulation Pressure regulator with piston for high operational reliability High secondary pressure stability (adjusting pressure), even if the input pressure or the flow rate changes Locking control knob Installation independent of flow direction because pressure gauge can be connected on both sides Regulation range 0-12 bar Standard features include: pressure gauge For installation in machines or mounting on walls. Can be integrated in control panels Pressure reducer 3/8 1/2 Flow charts: Measurement carried out at admission pressure of 8 bar. The set pressure can be read at the far left (2, 4 and 6 bar). Example: pressure reducer 1/4 : set value 6 bar. At 700 l/min., 5 bar is available after the pressure reducer. Pressure reducer 3/4 1 2 Purifying compressed air Connecting thread Dimension A Dimension B Dimension C Dimension D Dimension E Connection for pressure gauge DM 1/4 W D G 1/4 i G 1/8 i DM 3/8 W D G 3/8 i G 1/8 i DM 1/2 W D G 1/2 i G 1/8 i DM 3/4 W D G 3/4 i G 1/4 i DM 1 W D G 1 i G 1/4 i 91

92 Maintenance units Filter pressure reducer Combines the technical benefits of the pressure reducer and the water separator in one compact unit Semi-automatic drainage Pressure gauge connector G 1/8 i Regulation range 0-12 bar Standard features include: pressure gauge and 20 μm filter element For installation in machines or mounting on walls Flow charts: Measurement carried out at admission pressure of 8 bar. The set pressure can be read at the far left (2, 4 and 6 bar). Example: filter pressure reducer 1/4 : set value 6 bar. At 700 l/min., 5 bar is available after the controller. Filter pressure reducer 1/4 Filter pressure reducer 3/8 1/2 Filter pressure reducer 3/4 1 2 Purifying compressed air Connecting thread Dimension A Dimension B Dimension C Dimension D Dimension E Cond. vessel volume (cm³) FDM 1/4 W D G 1/4 i FDM 3/8 W D G 3/8 i FDM 1/2 W D G 1/2 i FDM 3/4 W D G 3/4 i FDM 1 W D G 1 i Water separator with filter Centrifugal acceleration of compressed air for efficient separation of dirt particles and condensate Two-stage mechanical filter with 20 μm Filtering function upstream of the pressure reducer Low pressure losses Semi-automatic drainage Flow charts: Measurement carried out at different admission pressures: A = 2 bar; B = 4 bar; C = 6 bar, D = 8 bar; E = 10 bar. The pressure drop is shown in bar. Example: filter 1/4 : at an admission pressure of 8 bar (=D) and a pressure drop of 0.35 bar, the maximum flow rate is 1250 l/min. Filter 1/4 Filter 3/8 1/2 Filter 3/4 1 Connecting thread Dimension A Dimension B Dimension C Dimension D Dimension E Cond. vessel volume (cm³) FWA 1/4 W D G 1/4 i FWA 3/8 W D G 3/8 i FWA 1/2 W D G 1/2 i FWA 3/4 W D G 3/4 i FWA 1 W D G 1 i

93 Maintenance units Mist oiler Fine adjustment for a regular oil supply Proportional adjustment of the oil supply to the air flow rate for optimal lubrication, even at low pressures and low air flow rates Oil purification downstream of the filter pressure reducer Can be integrated anywhere due to compact dimensions Flow charts: Measurement carried out at different admission pressures: A = 2 bar; B = 4 bar; C = 6 bar, D = 8 bar; E = 10 bar. The pressure drop is shown in bar. Example: mist oiler 1/4 : at an admission pressure of 8 bar (=D) and a pressure drop of 0.4 bar, the maximum flow rate is 800 l/min. Lubricator 1/4 Lubricator 3/8 1/2 Lubricator 3/4 1 Connecting thread Dimension A Dimension B Dimension C Dimension D Dimension E N 1/4 W D G 1/4 i N 3/8 W D G 3/8 i N 1/2 W D G 1/2 i N 3/4 W D G 3/4 i N 1 W D G 1 i Oil reservoir volume (cm³) 2 Purifying compressed air 2-way filter unit Consists of filter pressure reducer and mist oiler Fully assembled Regulation range 0-12 bar Semi-automatic drainage Standard features include: pressure gauge and 20 μm filter element For installation in machines or mounting on walls The technical data corresponds to that of the individual components Connecting thread WE 2-fach 1/4 W D G 1/4 i WE 2-fach 3/8 W D G 3/8 i WE 2-fach 1/2 W D G 1/2 i WE 2-fach 3/4 W D G 3/4 i WE 2-fach 1 W D G 1 i 93

94 Maintenance units 3-way filter unit Consists of a water separator with filter, pressure reducer and mist oiler Fully assembled Regulation range 0-12 bar Semi-automatic drainage Standard features include: pressure gauge and 20 μm filter element For installation in machines or mounting on walls The technical data corresponds to that of the individual components Connecting thread 2 Purifying compressed air WE 3-fach 1/4 W D G 1/4 i WE 3-fach 3/8 W D G 3/8 i WE 3-fach 1/2 W D G 1/2 i WE 3-fach 3/4 W D G 3/4 i WE 3-fach 1 W D G 1 i Accessories for maintenance units Filter cartridge 20 μm, complete FE-FDM 1/4 W G FE-FDM 3/8-1/2 W G FE-FDM 3/4-1 W G Angular bracket For simple and fast wall mounting WKB-WE 1/4 B WKB-WE3/8-1/2 B WKB-WE3/4-1 B Disassembly spanner For condensate vessel DSL-WE B

95 Filter units Series in modular design Common features Filter unit with either 2 or 3 elements for compressed air conditioning The modular design permits quick expansion or replacement of individual filters Robust metal casing 2-way filter unit 3-way filter unit No unnecessary work thanks to automatic drainage via float valves on filter pressure reducer Highest possible control accuracy thanks to lockable fine adjustment Standard features include 40 μm filter element With microfilter for separating extremely fine oil and water aerosols and solid contaminants with particles up to 0.01 μm Air inlet Residual oil content 0.01 mg/m³ Connection option for two pneumatic tools using a second air outlet ( 1x G 1/4, 1 x G 1/2 ) Simple draining of the sludge container through quick-bleed valve Colour indicator for quick check of operational readiness Permitted temperature range: +1,5 C to +65 C Working pressure: 1.5 to 12 bar Weight (kg) Dimensions (W x D x H) FDM/FF 1/2 D G 1/2 2,5 183x124x290 No unnecessary work thanks to automatic drainage via float valves on filter pressure reducer Highest possible control accuracy thanks to lockable fine adjustment Standard features include 40 μm filter element With microfilter for separating extremely fine oil and water aerosols and solid contaminants with particles up to 0.01 μm Residual oil content mg/m³ Connection option for two pneumatic tools using a second air outlet ( 1x G 1/4, 1 x G 1/2 ) Simple draining of the sludge container through quick-bleed valve Activated charcoal filter for perfectly conditioned compressed air, suitable for spraying applications Permitted temperature range: +5 C to +40 C Working pressure: 1.5 to 12 bar 2 Purifying compressed air Air inlet Weight (kg) Dimensions (W x D x H) FDM/FF/AF 1/2 D G 1/2 3,5 264x124x290 Activated carbon filters Activated charcoal filter for perfectly conditioned compressed air, suitable for spraying applications For separating oil vapours, aroma and flavouring additives Residual oil content mg/m³ Permitted temperature range: +5 C to +40 C Working pressure: 1.5 to 12 bar For retrofitting the 2-way filter unit Air inlet Weight (kg) Dimensions (W x D x H) AF 1/2 D G 1/2 1,0 70x63x245 Accessories Filter F-FF 1/2 Filter F-AF 1/2 B B

96 We would also be glad to help you design your compressed air system 2 Purifying compressed air Are you considering installing a complete new compressed air solution? Do you wish to retrofit an existing system? Or are you planning on purchasing another product? Irrespective of where you require support we will be glad to help at any time and offer you personal advice eared specifically towards your individual company requirements. Our nationwide team of experts will support you on the telephone and with the planning of your compressed air system on site. We will take close and thorough consideration of the available space and your specific compressed air requirements. and then create the perfect compressed air solution to match your application. We will be glad to assist you further: Telephone: +49 (0) Domestic Sales +49 (0) Export Sales Fax: +49 (0) info@tts-schneider.com Screw compressors Piston compressors Compressed air purification Pipe systems Compressed air tools

97 03 Distributing compressed air Pipe systems 98 Hoses and workshop equipment 144 Connecting and joining technology Distributing compressed air

98 3 Distributing compressed air The perfect pipe system for plugging, fastening or clamping Pipe systems in various sizes and designs: tested and certified, stable, robust and flexible Efficient conveying of compressed air from the compressor to the workplace with robust, quickly installed pipe systems. With a variety of connection systems and pipelines made of different materials, we always have the right solution for your requirements whether for indoor, outdoor, underground or clean room routing. All pipe systems from Schneider Druckluft are variable and can be extended or combined with one another as required without any welding, soldering or adhesive. All components are tested and certified by the TÜV (German Technical Inspection Agency). A unique claim. Furthermore, the certificate confirms the compatibility of the systems. 98

99 Whether plastic, aluminium or stainless steel: our pipelines are robust and resistant to corrosion The reasons for our material selection are easy to explain: pipes made of the materials we use are smooth on the inside and as a result, the compressed air flows with less friction so that the pressure drop remains very low. This saves costs, as the compressor has to work less. In addition, the pipes do not rust, which ensures a long service life and prevents maintenance. Moreover, each of the materials offers its own special advantages and properties. The pipelines can also be combined with one another. Features of our compressed air pipes made of polyamide and polyethylene netting: Available in various lengths and diameters, by the roll or by the length Weigh approx. 75 % less than conventional steel pipes and are therefore easy to mount on walls and ceilings without requiring expensive retaining clips Also available in UV resistant version for outdoor installations (black pipes) Features of our pipes made of a special aluminium alloy: Calibrated, rigid, powder-coated, 6 m long and recommended for indoor and outdoor installations Lightweight, stable and easy to lay using few pipe clips, ideal when used as a main pipe (can be used in combination with flexible PA pipes) Ideal in visible areas Our stainless steel pipes: 3 Distributing compressed air Particularly hygienic and therefore ideal for clean room technology (e.g. chip production) as well as food production and pharmaceutical industries Also ideally suited for indoor and outdoor installations Lightweight, stable and easy to lay using few pipe clips, ideal when used as a main pipe Ideal for visible areas thanks to high-quality, attractive appearance 99

100 Design data for compressed air pipelines When dimensioning a compressed air pipeline, the following items are particularly important: A pressure decrease from 6 to 5 bar reduces the power of your machines and tools by up to 27% If the final compression pressure is increased by 1 bar to compensate for decreases in pressure, costs for operating power increase by 10% Maintaining the compressed air flow speed at 5-10 m/s is a main priority Apart from the straight pipeline sections, any pipeline fittings may be responsible for the pressure loss. Substitute pipeline lengths are specified for these pipeline fittings 3 Distributing compressed air For a closed circular pipeline, take half of the nominal length of the total closed circular pipeline and the entire compressed air requirement into consideration For a stub line, take half of the total length of the stub line and the entire compressed air requirement into consideration For working overpressures higher than 7 bar, the pressure drop in the compressed air pipeline decreases. Ask your Schneider airsystems partner, who will determine the optimum size of the compressed air pipeline for you The design tables refer to a working overpressure of 7 bar, Δ p (max.) 0.2 bar, flow speed (max.) 10 m/s 100

101 Substitute pipeline lengths for fittings Working overpressure 7 bar, Δ p (max.) 0.2 bar, flow speed (max.) 10 m/s Fittings Comparable with 3/8 1/2 3/ /4 1 1/4 1 1/ /2 Dia. internal Dia. external Ball valve 0,1 0,2 0,3 0,4 0,5 0,5 0,6 0,7 0,8 Angle 0,7 1,0 1,3 1,5 2,0 2,0 2,5 3,5 4,0 Pipe elbow r=d Pipe elbow r=2d 0,1 0,2 0,3 0,3 0,4 0,4 0,5 0,6 0,9 0,1 0,1 0,1 0,2 0,2 0,2 0,3 0,3 0,4 T-piece 0,8 1,0 1,5 2,0 2,5 2,5 3,0 4,0 5,0 Reduction fitting 2d to d A D B E C F 0,4 0,5 0,5 0,6 0,7 0,7 0,8 1,0 1,5 Compressed air distribution with closed circular pipeline 2000 l/min Length A B C = 250 m Length D E F = 250 m Compressed air requirement: 2000 l/min Working overpressure: 7 bar Half closed circular pipeline length: 250 m For dimensioning the circular pipeline, take half of the nominal length of the total circular pipeline and the entire compressed air requirement into consideration. 3 Distributing compressed air Determining the pipeline diameter First of all, calculate the replacement pipe length for the fittings. The following fittings were included: Replacement pipe length Nominal length 1 Ball valve dia m 0.4 m 2 Angle pieces 90, dia m 3.0 m 5 T-pieces, dia m 10.0 m Total 13.4 m The compressed air pipe length corrected by the replacement pipe length is: L corrected = L straight + L replacement L corrected = 250 m m = m You can deduce from the tables that an aluminium pipe 32 mm in diameter or a VPE pipe 40 mm in diameter is large enough for a compressed air flow rate of 2000 l/min. and a halved compressed air pipe length of 250 m (L corrected = 263.4m). 101

102 Determine the diameter of your pipeline Closed circular pipeline, aluminium Working overpressure 7 bar, Δ p (max.) 0.2 bar, flow speed (max.) 10 m/s Compressed air delivery quantity Length of the line 25 m 50 m 75 m 100 m 150 m 200 m 250 m 300 m 400 m 500 m 750 m 1000 m 100 l/min l/min l/min l/min l/min l/min l/min l/min l/min l/min l/min l/min l/min l/min l/min l/min > l/min >63 >63 >63 3 Distributing compressed air Closed circular pipeline, polyamide (PA)/ cross-linked polyethylene (PeX) Working overpressure 7 bar, Δ p (max.) 0.2 bar, flow speed (max.) 10 m/s Compressed air delivery quantity Length of the line 20 m 40 m 80 m 100 m 120 m 140 m 160 m 180 m 200 m 220 m 240 m 260 m 280 m 300 m 350 m 400 m 500 m 100 l/min l/min l/min l/min l/min l/min l/min l/min l/min l/min l/min l/min l/min l/min >63 >63 >63 >63 >63 >63 >63 >63 >63 >63 >63 Stub line, aluminium / polyamide (PA)/ cross-linked polyethylene (PeX) Working overpressure 7 bar, Δ p (max.) 0.2 bar, flow speed (max.) 10 m/s Compressed air delivery quantity Length of the line 10 m 20 m 40 m 60 m 80 m 100 m 120 m 140 m 160 m 180 m 200 m 220 m 240 m 260 m 280 m 300 m 350 m 400 m 100 l/min l/min l/min l/min l/min l/min l/min l/min l/min l/min l/min l/min l/min l/min >63 >63 >63 >63 >63 >63 >63 >63 >63 >63 >63 >63 >63 >63 102

103 Our pipe system mm The pipe system for air requirements up to 4000 l/min In line with our philosophy as a complete system provider that offers you the right solution down to the last detail, you can assemble the perfect pipeline for your needs from our pipe systems with diameters from mm: All of the pipes, connectors and dead-end distribution blocks guarantee long-lasting reliability and impermeability. Of course, they also include the added extra of consultation, if you should have any questions or special requests. Our mm pipe system offers you the following advantages: Materials to suit your wants and needs all pipelines are available in aluminium, stainless steel and polyamide Quick pipeline routing due to easy installation in Click it plug-in system without soldering, adhesive or screws Easy use of compressed air at the workplace with pipeline sockets as the perfect complement For very high temperatures, the brass clamping ring system in sizes up to 28 mm offers a reliable, long-lasting leakproof connection between pipelines A cost comparison: Conventional screw-fit pipe system 3 Distributing compressed air Maintenance costs Operating costs Installation costs Patented Click it plug-in system from Schneider airsystems Maintenance costs Operating costs Installation costs Material costs Material costs Summarised: Low installation costs Low operating costs Low maintenance costs 103

104 3 Distributing compressed air Socket system mm Click it a flexible system Lay pipelines quickly and easily with a few hand movements with the practical Click it system and extend or modify existing pipelines the flexible plug-in system offers a wide selection of different connectors. 104

105 Click it the innovative pipe system No other pipe system is modified as often as a compressed air network. No problem with the Click it system: The connection can be detached easily with only a few hand movements and without causing damage to the pipe or connector. All parts can be reused as a result. 1. Cut the pipe to the right size Accurate to the millimetre using the Schneider airsystems pipe shears. Cutting to length 2. Deburr and chamfer So that everything runs smoothly and fits together, visually and otherwise. Deburring 3. Join the pipes using plug connectors When inserted as far as it will go, the pipe is completely airtight and ease of installation saves an enormous amount of time. Assembling Disassembling 4. Disassembly with just a few hand movements Press clip against connector pull pipe out of connector and you're done. 3 Distributing compressed air Pipe stop makes a click when the pipe is attached 4 Spacer for centring the pipe in the fitting exactly protects the O-ring 7 1 The stainless steel retaining claw provides a force lock for retaining the pipe securely 2 Oil-resistant O-ring for complete impermeability, even with oil containing compressed air 6 5 Support sleeve for securing all components in the correct position 6 Disassembly ring for easy separation of the plug connection. Impossible for the connection to accidentally come loose 7 Compact metal body for maximum resistance to breakage 105

106 Socket system mm Maximum operating pressure 15 bar at 20 C. With technical inspection certificate. Polyamide pipes Polyamide (PA) Colour: grey Rolled pipe (DLR-R) Lengths of pipe (DLR-S) UV-resistant Free of silicone System/Ø DLR-R-PA-G 15x12mm/10m E DLR-R-PA-G 15x12mm/25m E DLR-R-PA-G 18x14mm/10m E DLR-R-PA-G 18x14mm/25m E DLR-R-PA-G 22x18mm/25m E DLR-R-PA-G 28x23mm/25m E DLR-S-PA-G 15x12mm/6m E DLR-S-PA-G 18x14mm/6m E DLR-S-PA-G 22x18mm/6m E DLR-S-PA-G 28x23mm/6m E Polyamide pipes Polyamide (PA) Colour: black Rolled pipe (DLR-R) Lengths of pipe (DLR-S) UV-resistant Free of silicone System/Ø DLR-R-PA-S 15x12mm/25m E DLR-R-PA-S 18x14mm/25m E DLR-R-PA-S 22x18mm/25m E DLR-S-PA-S 22x18mm/6m E Distributing compressed air Special aluminium alloy pipes Straight screw-in click connector Inflexible Calibrated Colour: grey Powder-coated For interior and exterior installation Ideal as a main pipe as lightweight, stable and easy to lay using few pipe clips Compatible with flexible PA pipe UV-resistant Free of silicone Brass NBR seal Free of silicone System/Ø DLR-ALU-G 15x12mm/6m E DLR-ALU-G 18x15mm/6m E DLR-ALU-G 22x18mm/6m E DLR-ALU-G 28x24mm/6m E System/Ø STV-GES15-G1/2a E STV-GES18-G3/4a E STV-GES18-G 1/2a E STV-GES22-G3/4a E STV-GES22-G1/2a E STV-GES28-G1a E Straight screw-on click connector Brass NBR seal Free of silicone System/Ø STV-GES15-G1/2i E STV-GES18-G1/2i E STV-GES18-G3/4i E STV-GES22-G1/2i E STV-GES22-G3/4i E STV-GES28-G1i E Straight plug-in connector Brass NBR seal Free of silicone System/Ø STV-GS15 E STV-GS18 E STV-GS22 E STV-GS28 E

107 Socket system mm Maximum operating pressure 15 bar at 20 C. With technical inspection certificate. Angular connector 90 Brass NBR seal Free of silicone System/Ø STV-W90-15 E STV-W90-18 E STV-W90-22 E STV-W90-28 E Angular connector 45 Brass NBR seal Free of silicone System/Ø STV-W45-15 E STV-W45-18 E STV-W45-22 E STV-W45-28 E Angular male plug-in connector Brass NBR seal Free of silicone System/Ø WV15-G1/2a E WV18-G1/2a E WV22-G 3/4a E WV28-G1a E T-plug-in connector Reducing plug-in connector Brass NBR seal Free of silicone With slot for retaining claw Brass NBR seal Free of silicone System/Ø STV-TS15 E STV-TS18 E STV-TS22 E STV-TS28 E STV-TS E STV-TS E STV-TS E STV-TS E STV-TS E STV-TS E System/Ø STV-GRS 22a x 18i E STV-GRS 28a x 18i E STV-GRS 28a x 22i E Compressed Distributing compressed air distribution air Sliding sleeve For repairing pipelines For closing ring lines Brass NBR seal Free of silicone System/Ø STV-SM 15 E STV-SM 18 E STV-SM 22 E STV-SM 28 E

108 Socket system mm Maximum operating pressure 15 bar at 20 C. With technical inspection certificate. Blind cap System/Ø Brass NBR seal Free of silicone STV-BK 15 E STV-BK 18 E STV-BK 22 E STV-BK 28 E Connecting adapter System/Ø Brass Free of silicone VST15xG1/2a E VST18xG1/2a E VST18xG3/4a E VST22xG1/2a E VST22xG3/4a E VST28xG1a E Air shut-off cock System/Ø For shutting off compressed air pipes or individual sections of stub, ring or outlet pipes Shutting off the compressed air pipes reduces energy costs NBR seal STS-LAH 15-2GES 15 E STS-LAH 18-2GES 18 E STS-LAH 22-2GES 22 E STS-LAH 28-2GES 28 E Distributing compressed air Energy-saving system Shutting off the compressed air pipes reduces energy costs Open slowly e.g. to fill the pipe without generating pressure surges Capable of performing simple control tasks Brass nickel-plated ball valve, hardchrome plated ball with Teflon coating 230 V control boxes (switching compressed air supply on and off) Control lamp NBR seal System/Ø STS-ESAT 22 S E STS-ESAT 28 S E Water collector System/Ø For manual operation For installation at the end of a pipe or incline With ball valve as standard Wit male connector NBR seal STS-WSM 15 E STS-WSM 18 E STS-WSM 22 E Water collector System/Ø For automatic operation With automatic condensate discharger and float valve For installation at the end of a pipe or incline With ball valve as standard Wit male connector NBR seal STS-WSA 15 E STS-WSA 18 E STS-WSA 22 E

109 V4A socket system mm Maximum operating pressure 15 bar at 20 C. With technical inspection certificate. V4A stainless steel pipes Stainless steel V4A Inflexible For interior and exterior installation Ideal as a main pipe as lightweight, stable and easy to lay using few pipe clips Compatible with flexible PA pipe System/Ø DLR-V4A 15x13mm/6m E DLR-V4A 22x19,6mm/6m E Straight screw-in click connector Stainless steel V4A EPDM seal System/Ø STV-GES15-G1/2a V4A E STV-GES22-G1/2a-V4A E STV-GES22-G3/4a-V4A E Straight screw-on click connector Stainless steel V4A EPDM seal System/Ø STV-GES15-G1/2i V4A E STV-GES22-G1/2i-V4A E STV-GES22-G3/4i-V4A E Straight plug-in connector Angular connector 90 Angular connector 45 Stainless steel V4A EPDM seal Stainless steel V4A EPDM seal Stainless steel V4A EPDM seal System/Ø STV-GS15 V4A E STV-GS22 V4A E System/Ø STV-W90/15 V4A E STV-W90/22 V4A E System/Ø STV-W45/15 V4A E STV-W45/22 V4A E Compressed Distributing compressed air distribution air Angular male plug-in connector Stainless steel V4A EPDM seal System/Ø WV15-G1/2a-V4A E WV22-G3/4a-V4A E T-plug-in connector Stainless steel V4A EPDM seal System/Ø STV-T15 V4A E STV-T22 V4A E STV-T V4A E

110 3 Distributing compressed air V4A socket system mm Maximum operating pressure 15 bar at 20 C. With technical inspection certificate. Sliding sleeve Stainless steel V4A EPDM seal System/Ø STV-SM 15 V4A E STV-SM 22 V4A E Blind cap Stainless steel V4A EPDM seal System/Ø STV-BK 15 V4A E STV-BK 22 V4A E

111 Socket system mm Assembly aids Pipe clips For mounting using dowels Compressed air pipe inserted with minimal effort With elongated hole for attachment with screw and centring point on base for accurate alignment Screw head countersunk in the base Resistant to cold Colour: grey and black Quantity in pack: 25 System/Ø RK15grau/25 E RK18grau/25 E RK22grau/25 E RK28grau/25 E RK15schwarz/25 E RK18schwarz/25 E RK22schwarz/25 E RK28schwarz/25 E Fixing set Set including screws and dowels For pipe clips Screws 4x35 galvanised, dowel S 6 Quantity in pack: 100 BEFG 4x35,0-S6/100 B Assembly clips Pipe clamp Hanger bolt MKL 1-4mm: For steel girders, thickness 1-4 mm MKL 4-7mm: For steel girders, thickness 4-7 mm MKL 8-12mm: For steel girders, thickness 8-12 mm HA-13-20mm: For assembly clips (thickness 1-4 mm) for thickness mm Quantity in pack: 50 System/Ø MKL 1-4mm/18/50 E MKL 1-4mm/22/50 E MKL 4-7mm/18/50 E MKL 4-7mm/22/50 E MKL 4-7mm/32/50 E MKL 8-12mm/18/50 E MKL 8-12mm/22/50 E MKL 8-12mm/32/50 E HA-13-20mm/50 E System/Ø Quantity in pack: RSL 15-19mm/25 E RSL 21-23mm/25 E RSL 26-28mm/25 E M8 x 80 SS-M 8 x 80 B Compressed Distributing compressed air distribution air Disassembly pliers System/Ø For detaching the plug-in system STS-DZ 15 B STS-DZ 18 B STS-DZ 22 B STS-DZ 28 B Disassembly clip System/Ø For detaching the plug-in system STS-DMC 15 B STS-DMC 18 B STS-DMC 22 B STS-DMC 28 B

112 Socket system mm Assembly aids Universal tool For chamfering and deburring aluminium pipes, marking insertion depths and notching indentations on hard surfaces (e.g. V4A pipelines) For all diameters, mm system STS-EG B Pipe shears For cutting PA piping, max. dia. 28 mm (with revolving blade) With impact function RS 28 PA D Spare knife for pipe shears 2 units MR-RS 28 PA / 2 B Tubing cutter For aluminium and stainless steel piping, dia mm ROS 32 Alu D Distributing compressed air Spare knife for tubing cutter Deburring tool Deburring blade 1 unit For deburring plastic, aluminium and stainless steel pipes For inner and outer diameters up to 35 mm MR-RS 32 Alu EG 35 PA-Alu-V4A B B For deburring the inside of aluminium pipes EG-Alu D Anti-friction agent For easy installation of compressed air pipes Free of silicone GMI 65 B Sticker For labelling pipelines according to VBG 1, DIN 2403 Contents Dimensions AK-Compressed air small RL-Sy B Sheet with 10 stickers 75x16 AK-Condensate B Sheet with 10 stickers 75x16 112

113 Pipe sockets mm Growing with your requirements for greater economic efficiency 3 Distributing compressed air Innovative, flexible and economical versatile pipe boxes are fully compatible with the Schneider airsystems pipe system and various attachment parts and can be extended by fitting additional outlet components. 113

114 A flexible system with unimagined possibilities Long-lasting and permanently tight thanks to metal thread inserts Flexible use as an air inlet, air passage and air junction box some even with rear outlet Economical Continued use of existing basic sockets for extensions Simple assembly by removing the screens from the basis sockets and screwing on the top sockets Extra versatility The top sockets are available in three different models Uncomplicated assembly The screens of the basis sockets serve additionally as drilling templates and spirit level supports. Protection of lines The air outlet is directed downwards to avoid bending hoses 3 Distributing compressed air Model overview: INDUSTRY PRIZE 2010 NOMINATED Example designation: RLD-BT 15-KH-3SSK = basis + top pipe box for pipe system Ø 15 mm with ball valve and 3 safety quick-release couplings Model Outlets Thread Basis socket RLD-B 2x1/2i E /2" RLD-B 3x1/2i E /2" RLD-B 4x1/2i E /2" RLD-B 6x1/2i E /2" RLD-B 4x1i-1/2i E / 1 1"/1/2" Top socket RLD-T 2x1/2i E /2" RLD-T 3x1/2i E /2" RLD-T 4x1/2i E /2" Five basis sockets with two to six air outlets can be combined with three top sockets with two to four outlets. If one basis socket is initially sufficient, the screen included in the delivery is clipped onto it. If your socket requirements increase, the system can be extended at any time by adding a top socket without having to disassemble the basis socket. Further pipe sockets can be connected without any problem at the side via a short pipeline or a double nipple. If an outlet is no longer needed, simply lock it with a locking screw. 114

115 Midi pipe blocks for plug-in system mm Midi system for applications with limited space. With technical inspection certificate. Midi dead-end distribution box EVM For air distribution to the end of outlet pipes End distribution adapter, extremely compact for cramped spaces W x D x H: 60 x 43 x 49 mm Wall or ceiling mounting 1-way or 2-way air distribution Max. operating pressure 15 bar at 20 C EVM 3/8-1/2 EVM 2 x 3/8-1/2 STS-LDDM 3/8-2x1/2 E E E Midi air inlet box LEM Wall mounting With quick-action coupling and 1/2 internal thread for connecting hose to compressor. Max. operating pressure 15 bar at 20 C System/Ø STS-LEM15-G1/2i-SK-GES15 E STS-LEM18-G1/2i-SK-GES18 E Midi air connection block LDDM with quick-action coupling Wall or ceiling mounting Max. operating pressure 15 bar at 20 C System/Ø STS-LDDM15-SK-2GES15 E STS-LDDM18-SK-2GES18 E Midi dead-end distribution box EVM with quick-action coupling One-way air distribution Wall or ceiling mounting Max. operating pressure 15 bar at 20 C Midi dead-end distribution box EVM with quick-action coupling 2-way air distribution Wall or ceiling mounting Max. operating pressure 15 bar at 20 C System/Ø EVM15-SK-GES15 E EVM18-SK-GES18 E System/Ø EVM15-2SK-GES15 E EVM18-2SK-GES18 E Compressed Distributing compressed air distribution air Midi dead-end distribution box EVM with quick-action coupling and stop cock One-way air distribution Wall or ceiling mounting Max. operating pressure 15 bar at 20 C System/Ø EVM15-SK-GES15 E EVM18-SK-GES18 E Midi dead-end distribution box EVM with quick-action coupling and stop cock 2-way air distribution Wall or ceiling mounting Max. operating pressure 15 bar at 20 C System/Ø EVM15-2SK-GES15 E EVM18-2SK-GES18 E

116 Midi pipe blocks for plug-in system mm Midi system for applications with limited space. With technical inspection certificate. Midi dead-end distribution box EVM with maintenance device and stop cock Standard features include: pressure reducer, pressure gauge and 2 quick release couplings Wall or ceiling mounting Max. operating pressure 13 bar at 20 C System/Ø EVM15-DM-SK-GES15 E EVM18-DM-SK-GES18 E Midi dead-end distribution box EVM with maintenance device and stop cock Complete with filter pressure reducer with manual condensate discharge, pressure gauge with quick-release coupling and 1 quick-release coupling for unregulated pressure Wall mounting Max. operating pressure 13 bar at 20 C System/Ø EVM15-FDM-SK-GES15 E EVM18-FDM-SK-GES18 E Distributing compressed air Midi dead-end distribution box EVM with maintenance device and stop cock Complete with filter pressure reducer with manual condensate discharge, pressure gauge, mist oiler and quick-release coupling and 1 quick-release coupling for unregulated pressure Wall mounting Max. operating pressure 13 bar at 20 C System/Ø EVM15-FDM/N-SK-GES15 E EVM18-FDM/N-SK-GES18 E

117 Pipe blocks for plug-in system mm Maximum operating pressure 15 bar at 20 C. With technical inspection certificate. Air inlet box Wall or ceiling mounting Basis socket with integrated plug connector for simple connection of the pipeline Can be extended by Top socket 2x G1/2 i threaded connection, 1x for connection of the compressor, 1x for extraction Including removable screen, which can be used as a drilling template System/Ø RLD-B 15-2x1/2i E RLD-B 18-2x1/2i E RLD-B 22-2x1/2i E Air inlet box with quick-release coupling Wall or ceiling mounting Basis socket with integrated plug connector for simple connection of the pipeline With quick-release coupling for direct air extraction Can be extended by Top socket 1x G1/2 i threaded connection for connection of the compressor Including removable screen, which can be used as a drilling template System/Ø RLD-B 15-1/2i-SK E RLD-B 18-1/2i-SK E RLD-B 22-1/2i-SK E Air inlet box with safety quick-release coupling Wall or ceiling mounting Basis socket with integrated plug connector for simple connection of the pipeline With safety quick-release coupling for direct air extraction Can be extended by Top socket 1x G1/2 i threaded connection for connection of the compressor Including removable screen, which can be used as a drilling template Air connection block with quick-release coupling Wall or ceiling mounting Basis socket with integrated plug connector for simple connection of the pipeline Can be extended by Top socket 1x G1/2 i threaded connection for connection of the compressor Including removable screen, which can be used as a drilling template System/Ø RLD-B 15-1/2i-SSK E RLD-B 18-1/2i-SSK E RLD-B 22-1/2i-SSK E System/Ø RLD-B 2x15-SK E RLD-B 2x18-SK E RLD-B 2x22-SK E Compressed Distributing compressed air distribution air Air distribution box Wall or ceiling mounting Basis socket with integrated plug connector for simple connection of the pipeline Can be extended by Top socket 1x G1/2 i threaded connection for air extraction Including removable screen, which can be used as a drilling template System/Ø RLD-B 3x15-1/2i E RLD-B 3x18-1/2i E RLD-B 3x22-1/2i E

118 Pipe blocks for plug-in system mm Maximum operating pressure 15 bar at 20 C. With technical inspection certificate. Air junction box with quick-release coupling Wall or ceiling mounting Basis socket with integrated plug connector for simple connection of the pipeline Can be extended by Top socket With quick-release coupling for direct air extraction Including removable screen, which can be used as a drilling template System/Ø RLD-B 3x15-SK E RLD-B 3x18-SK E RLD-B 3x22-SK E Transverse distributor Wall or ceiling mounting Basis socket with integrated plug connector for simple connection of the pipeline Can be extended by Top socket 2x G1/2 i threaded connection for extraction, both sealed with blind plugs Including removable screen, which can be used as a drilling template System/Ø RLD-B 4x15-2x1/2i E RLD-B 4x18-2x1/2i E RLD-B 4x22-2x1/2i E Distributing compressed air Dead-end distribution box Wall or ceiling mounting Basis socket with integrated plug connector for simple connection of the pipeline Can be extended by Top socket 1x G1/2 i threaded connection for air extraction Including removable screen, which can be used as a drilling template Dead-end distribution box with quick-release coupling Wall or ceiling mounting Basis socket with integrated plug connector for simple connection of the pipeline Can be extended by Top socket With quick-release coupling for direct air extraction Including removable screen, which can be used as a drilling template System/Ø RLD-B 15-1/2i E RLD-B 18-1/2i E RLD-B 22-1/2i E System/Ø RLD-B 15-SK E RLD-B 18-SK E RLD-B 22-SK E

119 Pipe blocks for plug-in system mm Maximum operating pressure 15 bar at 20 C. With technical inspection certificate. Dead-end distribution box with ball valve Wall or ceiling mounting Basis socket with integrated plug connector for simple connection of the pipeline Ball valve for shutting off the air ideal for assembly of the Top socket Can be extended by Top socket 1x G1/2 i threaded connection for air extraction Including removable screen, which can be used as a drilling template System/Ø RLD-B 15-KH-1/2i E RLD-B 18-KH-1/2i E RLD-B 22-KH-1/2i E Dead-end distribution box with ball valve and quick-action coupling Wall or ceiling mounting Basis socket with integrated plug connector for simple connection of the pipeline Ball valve for shutting off the air ideal for assembly of the Top socket Can be extended by Top socket With quick-release coupling for direct air extraction Including removable screen, which can be used as a drilling template System/Ø RLD-B 15-KH-SK E RLD-B 18-KH-SK E RLD-B 22-KH-SK E Dead-end distribution box with ball valve and quick-action safety coupling Wall or ceiling mounting Basis socket with integrated plug connector for simple connection of the pipeline Ball valve for shutting off the air ideal for assembly of the Top socket Can be extended by Top socket With safety quick-release coupling for direct air extraction Including removable screen, which can be used as a drilling template System/Ø RLD-B 15-KH-SSK E RLD-B 18-KH-SSK E RLD-B 22-KH-SSK E Compressed Distributing compressed air distribution air Top socket with quick-release couplings For assembly on a Basis socket Top socket including fastening material and sealing With quick-release couplings made of brass for direct air extraction 2-way air distribution RLD-T 2xSK E

120 Pipe blocks for plug-in system mm Maximum operating pressure 15 bar at 20 C. With technical inspection certificate. Top socket with quick-release couplings For assembly on a Basis socket Top socket including fastening material and sealing With quick-release couplings made of brass for direct air extraction 3-way air distribution RLD-T 3xSK E Top socket with quick-release couplings For assembly on a Basis socket Top socket including fastening material and sealing With quick-release couplings made of brass for direct air extraction 4-way air distribution RLD-T 4xSK E Top socket with safety quick-release coupling 3 Distributing compressed air For assembly on a Basis socket Top socket including fastening material and sealing With safety quick-release couplings made of hardened steel for direct air extraction With 2 safety quick-release couplings with a specially high flow capacity Top socket with safety quick-release coupling For assembly on a Basis socket Top socket including fastening material and sealing With safety quick-release couplings made of hardened steel for direct air extraction With 3 safety quick-release couplings with a specially high flow capacity RLD-T 2xSSK RLD-T 3xSSK E E Top socket with safety quick-release coupling For assembly on a Basis socket Top socket including fastening material and sealing With safety quick-release couplings made of hardened steel for direct air extraction With 4 safety quick-release couplings with a specially high flow capacity RLD-T 4xSSK E

121 Pipe blocks for plug-in system mm Maximum operating pressure 15 bar at 20 C. With technical inspection certificate. Top socket with steel quick-release couplings For assembly on a Basis socket Top socket including fastening material and sealing With quick-release couplings made of hardened steel for direct air extraction With 2 steel quick-release couplings with a specially high flow capacity RLD-T 2xSK-FE E Top socket with steel quick-release couplings For assembly on a Basis socket Top socket including fastening material and sealing With quick-release couplings made of hardened steel for direct air extraction With 3 steel quick-release couplings with a specially high flow capacity RLD-T 3xSK-FE E Top socket with steel quick-release couplings Top socket with pressure reducer For assembly on a Basis socket Top socket including fastening material and sealing With quick-release couplings made of hardened steel for direct air extraction With 4 steel quick-release couplings with a specially high flow capacity For assembly on a Basis socket Top socket including fastening material and sealing With 2 quick-release couplings, 1 of which with pressure reducer Including pressure gauge Regulation range 0-12 bar RLD-T 4xSK-FE RLD-T 2xSK-DM E E Compressed Distributing compressed air distribution air Top socket with filter pressure reducer For assembly on a Basis socket Top socket including fastening material and sealing With 2 quick-release couplings, 1 of which with filter pressure reducer Including pressure gauge Regulation range 0-12 bar Filter cartridge 20 μm, complete Semi-automatic drainage RLD-T 2xSK-FDM E

122 Pipe blocks for plug-in system mm Maximum operating pressure 15 bar at 20 C. With technical inspection certificate. Pipeline socket Basis G1/2 i Common features Universal use for air distribution in the pipe system Can be used as an air inlet box, distribution box and dead-end distribution box Ideal for combining with the plug-in system mm and the corresponding pipe clamps because the wall clearance is perfectly matched Air inlets and outlets in G1/2 i, with brass thread Front air outlet with integrated interface for simple assembly of a Top socket Body made of impact-resistant, glass-fibre reinforced polyamide (PA6 GF30) Including removable screen, which can be used as a drilling template Dimensions without screen LxWxH: 85x85x45 mm, with screen: 48 mm height Pipeline socket Basis G1/2 i With 2 air inlets and outlets G1/2 i, with brass thread RLD-B 2x1/2i E Pipeline socket Basis G1/2 i With 3 air inlets and outlets G1/2 i, with brass thread RLD-B 3x1/2i E Distributing compressed air Pipeline socket Basis G1/2 i With 4 air inlets and outlets G1/2 i, with brass thread RLD-B 4x1/2i E Pipeline socket Basis G1/2 i With 6 air inlets and outlets G1/2 i, with brass thread RLD-B 6x1/2i E Accessories Reducing nipple RDN-G1/2a x G3/4i E

123 Pipe blocks for plug-in system mm Maximum operating pressure 15 bar at 20 C. With technical inspection certificate. Pipeline socket Basis G1 Universal use for air distribution in the pipe system Can be used as an air inlet box, transverse distributor and dead-end distribution box Ideal for combining with the plug-in system 28 mm and the corresponding pipe clamps because the wall clearance is perfectly matched 4 air inlets in G1 i, 1 air outlet G1/2 i with interface for Top socket Body made of black, hard-anodised aluminium, lasered logo Dimensions LxWxH: 90x90x53 mm RLD-B 4x1i-1/2i E Accessories Reduction fitting RDS-G1 x G3/4i E Pipeline socket Top G1/2 Pipeline socket Top G1/2 The perfect extension of the Basis sockets G1/2 and G1 For creating additional air outlets Easy to assemble: simply screwed onto the Basis socket Including assembly material, sealing and transport protective cap to prevent loss of equipment Body made of impact-resistant, glassfibre reinforced polyamide (PA6 GF30) Dimensions including screen LxWxH: 83x83x45 mm With 2 air outlets G1/2 i, with brass thread The perfect extension of the Basis sockets G1/2 and G1 For creating additional air outlets Easy to assemble: simply screwed onto the Basis socket Including assembly material, sealing and transport protective cap to prevent loss of equipment Body made of impact-resistant, glassfibre reinforced polyamide (PA6 GF30) Dimensions including screen LxWxH: 83x83x45 mm With 3 air outlets G1/2 i, with brass thread RLD-T 2x1/2i RLD-T 3x1/2i E E Compressed Distributing compressed air distribution air 123

124 Pipe blocks for plug-in system mm Maximum operating pressure 15 bar at 20 C. With technical inspection certificate. Pipeline socket Top G1/2 The perfect extension of the Basis sockets G1/2 and G1 For creating additional air outlets Easy to assemble: simply screwed onto the Basis socket Including assembly material, sealing and transport protective cap to prevent loss of equipment Body made of impact-resistant, glass-fibre reinforced polyamide (PA6 GF30) Dimensions including screen LxWxH: 83x83x45 mm With 4 air outlets G1/2 i, with brass thread RLD-T 4x1/2i E Distributing compressed air Dead-end distribution box Basis+Top G1/2 Universal use for air distribution in the pipe system Ideal for combining with the plug-in system mm and the corresponding pipe clamps because the wall clearance is perfectly matched Set consisting of Basis and Top socket Air inlets and outlets in G1/2 i, with brass thread Body made of impact-resistant, glassfibre reinforced polyamide (PA6 GF30) Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing Easy to assemble: first secure the Basis socket on the wall and then screw the Top socket onto the Basis socket RLD-BT 2+2x1/2i: Basis socket with 2xG1/2 i, Top socket 2xG1/2 i RLD-BT 2+3x1/2i: Basis socket with 2xG1/2 i, Top socket 3xG1/2 i Dead-end distribution box Basis+Top with quick-release couplings Wall or ceiling mounting Basis socket with integrated plug connector for simple connection of the pipeline Top socket with 2 quick-release couplings made of brass for direct air extraction Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing RLD-BT 2+2x1/2i E RLD-BT 2+3x1/2i E System/Ø RLD-BT 15-2xSK E RLD-BT 18-2xSK E RLD-BT 22-2xSK E

125 Pipe blocks for plug-in system mm Maximum operating pressure 15 bar at 20 C. With technical inspection certificate. Dead-end distribution box Basis+Top with quick-release couplings Wall or ceiling mounting Basis socket with integrated plug connector for simple connection of the pipeline Top socket with 3 quick-release couplings made of brass for direct air extraction Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing System/Ø RLD-BT 15-3xSK E RLD-BT 18-3xSK E RLD-BT 22-3xSK E Dead-end distribution box Basis+Top with ball valve and quick-release couplings Wall or ceiling mounting Basis socket with integrated plug connector for simple connection of the pipeline Top socket with 2 quick-release couplings made of brass for direct air extraction Ball valve for shutting off the air ideal for assembly of the Top socket Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing System/Ø RLD-BT 15-KH-2xSK E RLD-BT 18-KH-2xSK E RLD-BT 22-KH-2xSK E Dead-end distribution box Basis+Top with ball valve and quick-release couplings Wall or ceiling mounting Basis socket with integrated plug connector for simple connection of the pipeline Top socket with 3 quick-release couplings made of brass for direct air extraction Ball valve for shutting off the air ideal for assembly of the Top socket Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing System/Ø RLD-BT 15-KH-3xSK E RLD-BT 18-KH-3xSK E RLD-BT 22-KH-3xSK E Compressed Distributing compressed air distribution air 125

126 Pipe blocks for plug-in system mm Maximum operating pressure 15 bar at 20 C. With technical inspection certificate. Dead-end distribution box Basis+Top with ball valve and safety quick-release couplings Wall or ceiling mounting Basis socket with integrated plug connector for simple connection of the pipeline Top socket with 2 safety quick-release couplings for direct air extraction Ball valve for shutting off the air ideal for assembly of the Top socket Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing System/Ø RLD-BT 15-KH-2xSSK E RLD-BT 18-KH-2xSSK E RLD-BT 22-KH-2xSSK E Distributing compressed air Dead-end distribution box Basis+Top with ball valve and safety quick-release couplings Wall or ceiling mounting Basis socket with integrated plug connector for simple connection of the pipeline Top socket with 3 safety quick-release couplings for direct air extraction Ball valve for shutting off the air ideal for assembly of the Top socket Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing Dead-end distribution box Basis+Top with ball valve and steel quick-release couplings Wall or ceiling mounting Basis socket with integrated plug connector for simple connection of the pipeline Top socket with 2 steel quick-release couplings for direct air extraction Ball valve for shutting off the air ideal for assembly of the Top socket Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing System/Ø RLD-BT 15-KH-3xSSK E RLD-BT 18-KH-3xSSK E RLD-BT 22-KH-3xSSK E System/Ø RLD-BT 15-KH-2xSK-FE E RLD-BT 18-KH-2xSK-FE E RLD-BT 22-KH-2xSK-FE E

127 Pipe blocks for plug-in system mm Maximum operating pressure 15 bar at 20 C. With technical inspection certificate. Dead-end distribution box Basis+Top with ball valve and steel quick-release couplings Wall or ceiling mounting Basis socket with integrated plug connector for simple connection of the pipeline Top socket with 3 steel quick-release couplings for direct air extraction Ball valve for shutting off the air ideal for assembly of the Top socket Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing System/Ø RLD-BT 15-KH-3xSK-FE E RLD-BT 18-KH-3xSK-FE E RLD-BT 22-KH-3xSK-FE E Dead-end distribution box Basis+Top with ball valve, pressure reducer and quick-release couplings Wall or ceiling mounting Basis socket with integrated plug connector for simple connection of the pipeline Top socket with 2 quick-release couplings made of brass, 1 of which with pressure reducer Ball valve for shutting off the air ideal for assembly of the Top socket Including pressure gauge Regulation range 0-12 bar Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing Dead-end distribution box Basis+Top with ball valve, filter pressure reducer and quick-release couplings Wall or ceiling mounting Basis socket with integrated plug connector for simple connection of the pipeline Top socket with 2 quick-release couplings made of brass, 1 of which with filter pressure reducer Ball valve for shutting off the air ideal for assembly of the Top socket Including pressure gauge Regulation range 0-12 bar Filter cartridge 20 μm, complete Semi-automatic drainage Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing System/Ø RLD-BT 15-KH-2xSK-DM E RLD-BT 18-KH-2xSK-DM E RLD-BT 22-KH-2xSK-DM E System/Ø RLD-BT 15-KH-2xSK-FDM E RLD-BT 18-KH-2xSK-FDM E RLD-BT 22-KH-2xSK-FDM E Compressed Distributing compressed air distribution air 127

128 Pipe blocks for plug-in system mm Assembly aids Plug-in connector Brass NBR seal System/Ø STV-GES15-G1/2a E STV-GES18-G 1/2a E STV-GES22-G1/2a E STV-GES28-G1a E Ball valve Hot-pressed brass casing, nickel-plated, hard-chrome plated brass ball, Teflon ball seal, cast aluminium painted lever KH-NI-40 G1/2i E Double nipple For assembly of the ball valve DN-MS-G1/2a x G1/2a E Condensate drain valve 3 Distributing compressed air Quick-release coupling Nickel-plated brass Brass Safety quick-release coupling Hardened and galvanised steel KAV-G1/2a SK-NW7,2-G1/2a SSK-NW7,6-EURO-G1/2a E E E Steel quick-release coupling Hardened and galvanised steel SK-FE-NW7,6-EURO-G1/2a E Fixing set Set including screws and dowels For distribution adapters Screws 5x45 galvanised, dowel S 6 Quantity in pack: 50 BEFG 5x45,0-S6/50 B

129 Pipe blocks for plug-in system mm Assembly aids Thread-locking liquid Screw locking device SSI: for sealing and securing metal screw connections under medium load SSI 10ml SSI 50ml E E Sealant Polytetrafluoroethylene sealing tape BND: 12 mm wide, 0.1 mm thick (10 reels in pack) BND-12mx12mm/10 E Leak search spray For locating minute leaks in compressedair systems LKSS 300 ml E Compressed Distributing compressed air distribution air 129

130 3 Distributing compressed air Brass pipe system mm The robust pipe system for small to medium air requirements The brass mm pipe system is extremely robust and resistant to weathering. Furthermore, the pipes are temperature-resistant, insensitive to UV radiation and suitable for operating pressures of 15 bar at 20 C. 130

131 Conduit system mm Maximum operating pressure 15 bar at 20 C. With technical inspection certificate. Polyamide pipes Polyamide (PA) Colour: grey Rolled pipe (DLR-R) Lengths of pipe (DLR-S) UV-resistant Free of silicone System/Ø DLR-R-PA-G 15x12mm/10m E DLR-R-PA-G 15x12mm/25m E DLR-R-PA-G 18x14mm/10m E DLR-R-PA-G 18x14mm/25m E DLR-R-PA-G 22x18mm/25m E DLR-R-PA-G 28x23mm/25m E DLR-S-PA-G 15x12mm/6m E DLR-S-PA-G 18x14mm/6m E DLR-S-PA-G 22x18mm/6m E DLR-S-PA-G 28x23mm/6m E Polyamide pipes Polyamide (PA) Colour: black Rolled pipe (DLR-R) Lengths of pipe (DLR-S) UV-resistant Free of silicone System/Ø DLR-R-PA-S 15x12mm/25m E DLR-R-PA-S 18x14mm/25m E DLR-R-PA-S 22x18mm/25m E DLR-S-PA-S 22x18mm/6m E Special aluminium alloy pipes Straight screwed coupling Inflexible Calibrated Colour: grey Powder-coated For interior and exterior installation Ideal as a main pipe as lightweight, stable and easy to lay using few pipe clips Compatible with flexible PA pipe UV-resistant Free of silicone Clamping ring connections Brass Used in combination with plastic pipes the required support sleeves should be ordered with the compression ring connections System/Ø DLR-ALU-G 15x12mm/6m E DLR-ALU-G 18x15mm/6m E DLR-ALU-G 22x18mm/6m E DLR-ALU-G 28x24mm/6m E System/Ø KSY-GE15-R1/2a E KSY-GE18-R1/2a E KSY-GE22-R1/2a E KSY-GE22-R3/4a E KSY-GE28-R3/4a E KSY-GE28-R1a E Compressed Distributing compressed air distribution air Straight pipe fitting Clamping ring connections Brass Used in combination with plastic pipes the required support sleeves should be ordered with the compression ring connections System/Ø KSY-G15 E KSY-G18 E KSY-G22 E KSY-G28 E

132 Conduit system mm Maximum operating pressure 15 bar at 20 C. With technical inspection certificate. Threaded pipe angle Clamping ring connections Brass Used in combination with plastic pipes the required support sleeves should be ordered with the compression ring connections System/Ø KSY-WV90-15 E KSY-WV90-18 E KSY-WV90-22 E KSY-WV90-28 E Screwed bend fitting Clamping ring connections Brass Used in combination with plastic pipes the required support sleeves should be ordered with the compression ring connections System/Ø 28 KSY-BV28 E Angular male connector Clamping ring connections Brass Used in combination with plastic pipes the required support sleeves should be ordered with the compression ring connections System/Ø KSY-WEV15-R1/2a E KSY-WEV18-R1/2a E KSY-WEV22-R1/2a E KSY-WEV22-R3/4a E T-union System/Ø 3 Distributing compressed air Support sleeve Clamping ring connections Brass Used in combination with plastic pipes the required support sleeves should be ordered with the compression ring connections Used in combination with plastic pipes the required support sleeves should be ordered with the compression ring connections KSY-TVS15 E KSY-TVS18 E KSY-TVS E KSY-TVS22 E KSY-TVS E KSY-TVS E KSY-TVS28 E KSY-TVS E KSY-TVS E System/Ø KSY-SH15 E KSY-SH18 E KSY-SH22 E KSY-SH28 E Clamping ring System/Ø KSY-SRI 15 G KSY-SRI18 G KSY-SRI22 G KSY-SRI28 G

133 Brass pipe system mm The robust pipe system for high air requirements 3 Distributing compressed air The brass mm pipe system is particularly robust and resistant to harsh weather conditions. The pipes are extremely temperature-resistant, insensitive to UV radiation and suitable for operating pressures of 15 bar at 20 C. 133

134 Conduit system mm Maximum operating pressure 15 bar at 20 C. With technical inspection certificate. Special aluminium alloy pipes Inflexible Calibrated Colour: grey Powder-coated For interior and exterior installation Ideal as a main pipe as lightweight, stable and easy to lay using few pipe clips Compatible with flexible PA pipe UV-resistant Free of silicone System/Ø DLR-ALU-G 32x28mm/6m E DLR-ALU-G 40x36mm/6m E DLR-ALU-G 50x46mm/6m E DLR-ALU-G 63x58mm/6m E Connection screw fitting with female thread As an air inlet for compressed air pipes or for connecting compressed air pipes with fittings Brass System/Ø MKS-AVI 32xG1i E MKS-AVI 40xG1 1/4i E MKS-AVI 50xG1 1/2i E MKS-AVI 63xG2i E Connection screw fitting with male thread For connecting compressed air pipes with fittings Brass System/Ø MKS-AVA 32xR1a E MKS-AVA 40xR1 1/4a E MKS-AVA 50xR1 1/2a E MKS-AVA 63xR2a E Distributing compressed air Screw fitting Angle 90 Screw connector/binder Brass Screw connector/binder Brass System/Ø MKS-SBV 32x32 E MKS-SBV 40x40 E MKS-SBV 50x50 E MKS-SBV 63x63 E System/Ø MKS-WV90-32x32mm E MKS-WV90-40x40mm E MKS-WV90-50x50mm E MKS-WV90-63x63mm E MKS-WV90-32mmxR1a E MKS-WV90-40mmxR1 1/4a E MKS-WV90-50mmxR1 1/2a E MKS-WV90-63mmxR2a E MKS-WV90-32mmxG1i E MKS-WV90-40mmxG1 1/4i E MKS-WV90-50mmxG1 1/2i E MKS-WV90-63mmxG2i E

135 Conduit system mm Maximum operating pressure 15 bar at 20 C. With technical inspection certificate. Angle 45 Screw connector/binder Brass System/Ø MKS-WV45-32x32mm E MKS-WV45-40x40mm E MKS-WV 50x50mm/45 E MKS-WV 63x63mm/45 E T-union 90 Screw connector/binder Brass System/Ø MKS-TVS32x32x32mm E MKS-TVS40x40x40mm E MKS-TVS50x50x50mm E MKS-TVS63x63x63mm E T-union 90 with female thread on middle adapter Screw connector/binder Brass System/Ø MKS-TVS32mmxG1ix32mm E MKS-TVS40xG1 1/4ix40mm E MKS-TVS50xG1 1/2ix50mm E MKS-TVS63xG2ix63mm E Air outlet clamp For additional air outlets on existing pipes or if a gooseneck or direct air outlet cannot be installed because of a lack of space Wall and ceiling installation Max. operating pressure 10 bar at 20 C A hole is drilled in the pipe. The size of the hole matches the diameter of the hole on the air outlet clip Only for use with PE-Xa pipes LAS 32 x G1/2i LAS 32 x G3/4i LAS 40 x G1/2i LAS 40 x G3/4i LAS 50 x G1/2i LAS 50 x G3/4i LAS 63 x G1/2i LAS 63 x G3/4i E E E E E E E E Compressed Distributing compressed air distribution air Sliding sleeve For repairing pipelines For closing ring lines Screw connector/binder Brass System/Ø MKS-SM 32 E MKS-SM 40 E MKS-SM 50 E MKS-SM 63 E Reduction fitting With external and internal thread For connecting a T-union to the plug-in system Brass RDS-G1a x G1/2i RDS-G1 x G3/4i RDS-G1 1/4a x G1/2i E E E RDS-G1 1/4a x G3/4i E RDS-G1 1/2a x G1i E RDS-G2a x G1i E

136 Conduit system mm Maximum operating pressure 15 bar at 20 C. With technical inspection certificate. Air shut-off cock For shutting off pipes or individual sections of stub, ring or outlet pipes, e.g. for inspection and upgrade work Shutting off the compressed air pipes reduces energy costs System/Ø MKS-LAH 32-2AVA 32 E MKS-LAH 40-2AVA 40 E MKS-LAH 50-2AVA 50 E MKS-LAH 63-2AVA 63 E Energy-saving system Shutting off the compressed air pipes reduces energy costs Open slowly e.g. to fill the pipe without generating pressure surges Capable of performing simple control tasks Brass nickel-plated ball valve, hardchrome plated ball with Teflon coating 230 V control boxes (switching compressed air supply on and off) With manual actuator and control lamp System/Ø MKS-ESAT 32 MK E MKS-ESAT 40 MK E MKS-ESAT 50 MK E MKS-ESAT 63 MK E Distributing compressed air O-ring Intermediate ring System/Ø MKS-OR 32x3mm E MKS-OR 40x3,5mm E MKS-OR 50x3,5mm E MKS-OR 63x5mm E System/Ø MKS-ZR 37,5x33mm E MKS-ZR 46,9x41mm E MKS-ZR 50x56,9mm E MKS-ZR 64x72,5mm E Clamping ring System/Ø MKS-KLR 38,5x33mm E MKS-KLR 48x40,75mm E MKS-KLR 50x58mm E MKS-KLR 66,5x73mm E

137 Conduit system mm Assembly aids Assembly spanner For tightening union nuts in the brass clamping ring system System/Ø MKS-KMS 32 B MKS-KMS 40 B MKS-KMS 50 B MKS-KMS 63 B Tubing cutter For cutting aluminium piping max. dia. 63 mm RS 63 Alu D Spare knife for tubing cutter 1 unit MR-RS 63 Alu B Deburring tool For deburring plastic, aluminium and stainless steel pipes dia mm EG 54 Alu B Deburring blade Anti-friction agent For deburring the inside of aluminium pipes For easy installation of compressed air pipes Free of silicone Sticker For labelling pipelines according to VBG 1, DIN 2403 EG-Alu GMI 65 D B Compressed Distributing compressed air distribution air Contents Dimensions AK-Compressed air small RL-Sy B Sheet with 10 stickers 75x16 AK-Condensate B Sheet with 10 stickers 75x16 137

138 3 Distributing compressed air Plastic pipe system mm Flexible use with low weight The plastic pipe system is ideal for quick, low-cost installation in applications with high air requirements. The pipe is supplied on 50 m rolls and is therefore ideal for covering longer distances. 138

139 Conduit system mm Maximum operating pressure 13 bar at 20 C. With technical inspection certificate. Polyethylene pipes Rolled pipe 50 m Polyethylene (PE-Xb) Colour: grey System/Ø DLR-R-PE-G 32x26,2mm/50m E DLR-R-PE-G 40x32,6mm/50m E DLR-R-PE-G 50x40,8mm/50m E DLR-R-PE-G 63x51,4mm/50m E Polyethylene pipes Lengths of pipe 6 m Polyethylene (PE-Xb) Colour: grey System/Ø DLR-S-PE-G 32x26,2mm/6m E DLR-S-PE-G 40x32,6mm/6m E DLR-S-PE-G 50x40,8mm/6m E DLR-S-PE-G 63x51,4mm/6m E Connection screw fitting with female thread As an air inlet for compressed air pipes or for connecting compressed air pipes with fittings Screw connector/binder Polypropylene (PP) For compressed air pipes made of polythene System/Ø SKS-AVI 32mm x G1i E SKS-AVI 40mm x G1 1/4i E SKS-AVI 50mm x G1 1/2i E SKS-AVI 63mm x G2i E Connection screw fitting with male thread Screw fitting For connecting compressed air pipes with fittings Screw connector/binder Polypropylene (PP) For compressed air pipes made of polythene Screw connector/binder Polypropylene (PP) For compressed air pipes made of polythene System/Ø SKS-AVA 32mm x R1a E SKS-AVA 40mm x R1 1/4a E SKS-AVA 50mm x R1 1/2a E SKS-AVA 50mm x R2a E SKS-AVA 63mm x R2a E System/Ø SKS-SBV 32x32 E SKS-SBV 40x40 E SKS-SBV 50x50 E SKS-SBV 63x63 E Compressed Distributing compressed air distribution air Angle 45 Screw connector/binder Polypropylene (PP) For compressed air pipes made of polythene System/Ø SKS-W45 32x32mm E SKS-W45 40x40mm E SKS-W45 50x50mm E SKS-W45 63x63mm E

140 Conduit system mm Maximum operating pressure 13 bar at 20 C. With technical inspection certificate. Angle 90 Screw connector/binder Polypropylene (PP) For compressed air pipes made of polythene System/Ø SKS-W90 32x32mm E SKS-W90 40x40mm E SKS-W90 50x50mm E SKS-W90 63x63mm E T-union 90 Screw connector/binder Polypropylene (PP) For compressed air pipes made of polythene System/Ø SKS-TVS32x32x32mm E SKS-TVS40x40x40mm E SKS-TVS50x50x50mm E SKS-TVS63x63x63mm E T-union 90 with female thread on middle adapter Screw connector/binder Polypropylene (PP) For compressed air pipes made of polythene System/Ø SKS-TVS32xR3/4ix32mm E SKS-TVS32xR1ix32mm E SKS-TVS40xR1ix40mm E SKS-TVS40xR2ix40mm E SKS-TVS50xR1 1/2ix50mm E SKS-TVS63xR1 1/4ix63mm E SKS-TVS63xR2x63mm E Distributing compressed air Air outlet Air outlet to compressed air consumers Screw connector/binder Polypropylene (PP) For compressed air pipes made of polythene System/Ø SKS-LAD 32-1 GES 15 E SKS-LAD 32-1 GES 18 E SKS-LAD 32-1 GES 22 E SKS-LAD 40-1 GES 15 E SKS-LAD 40-1 GES 18 E SKS-LAD 40-1 GES 22 E SKS-LAD 50-1 GES 15 E SKS-LAD 50-1 GES 18 E SKS-LAD 50-1 GES 22 E SKS-LAD 63-1 GES 15 E SKS-LAD 63-1 GES 18 E SKS-LAD 63-1 GES 22 E Air outlet clamp For additional air outlets on existing pipes or if a gooseneck or direct air outlet cannot be installed because of a lack of space Wall and ceiling installation Max. operating pressure 10 bar at 20 C A hole is drilled in the pipe. The size of the hole matches the diameter of the hole on the air outlet clip Only for use with PE-Xa pipes LAS 32 x G1/2i LAS 32 x G3/4i LAS 40 x G1/2i LAS 40 x G3/4i LAS 50 x G1/2i LAS 50 x G3/4i LAS 63 x G1/2i LAS 63 x G3/4i E E E E E E E E

141 Conduit system mm Maximum operating pressure 13 bar at 20 C. With technical inspection certificate. Transition screw fitting Screw connector/binder Polypropylene (PP) System/Ø SKS-UEV32xR1/2a E SKS-UEV32 x R3/4a E SKS-UEV40 x R1a E SKS-UEV50 x R1a E SKS-UEV63 x R1a E Dummy plug For closing off screw/clamp connectors at end points in the pipe System/Ø SKS-BK 32 E SKS-BK 40 E SKS-BK 50 E SKS-BK 63 E Double nipple With external thread SKS-DN-R1a x R1/2a G SKS-DN-R1a x R3/4a G SKS-DN-R1 1/4a x R3/4a G Reduction fitting Air shut-off cock With external and internal thread For shutting off pipes or individual sections of stub, ring or outlet pipes, e.g. for inspection and upgrade work Shutting off the compressed air pipes reduces energy costs SKS-RDS-R3/4a x R1/2i E SKS-RDS-R1a x R1/2i E SKS-RDS-R1a x R3/4i E SKS-RDS-R1 1/4a x R1/2i E SKS-RDS-R1 1/4a x R3/4i E SKS-RDS-R1 1/2a x R1/2i E SKS-RDS-R1 1/2a x R3/4i E System/Ø SKS-LAH 32-2 AVI 32 E SKS-LAH 40-2AVI 40 E SKS-LAH 50-2AVI 50 E SKS-LAH 63-2AVI 63 E Compressed Distributing compressed air distribution air Energy-saving system System/Ø Shutting off the compressed air pipes reduces energy costs Open slowly e.g. to fill the pipe without generating pressure surges Capable of performing simple control tasks Brass nickel-plated ball valve, hardchrome plated ball with Teflon coating 230 V control boxes (switching compressed air supply on and off) With manual actuator and control lamp SKS-ESAT 32 SK E SKS-ESAT 40 SK E SKS-ESAT 50 SK E SKS-ESAT 63 SK E

142 Conduit system mm Assembly aids C-spanner For tightening union nuts on plastic clamp screw connections System/Ø HSL 32 K B HSL 40 K B HSL K B Pipe shears For cutting PE-Xa pipes max. dia. 63 mm RS 63 PE D Spare knife for pipe shears 1 unit MR-RS 63 PE B Deburring tool For chamfering PE-Xa pipes For all diameters up to 63 mm EG 63 PE B Spare cutter for deburring tool 3 Distributing compressed air Anti-friction agent Sealant 2 units For easy installation of compressed air pipes Free of silicone MR-EG 63 PE GMI 65 B B Polytetrafluoroethylene sealing tape BND: 12 mm wide, 0.1 mm thick (10 reels in pack) BND-12mx12mm/10 E Sticker For labelling pipelines according to VBG 1, DIN 2403 Contents Dimensions AK-Compressed air small RL-Sy B Sheet with 10 stickers 75x16 AK-Condensate B Sheet with 10 stickers 75x16 142

143 Conduit system mm Assembly aids Pipe clips For mounting PE-Xa pipes to walls or suspending PE-Xa pipes from ceilings using dowels Quantity in pack: 25 or 10 System/Ø RK32grau/25 E RK40weiß/25 E RK50schwarz/10 E RK63grau/10 E Fixing set Set including screws and dowels For pipe clips Screws 4x35 galvanised, dowel S 6 Quantity in pack: 100 BEFG 4x35,0-S6/100 B Pipe clamp System/Ø With M 8 thread RSL 32-35mm E RSL 40-43mm E RSL 48-52mm E RSL 60-64mm E Hanger bolt With M 8 thread SS-M 8 x 80 B Compressed Distributing compressed air distribution air 143

144 3 Distributing compressed air Hoses and workshop equipment For greater ergonomics at the workplace Whether extremely robust braided hoses, flexible Super-Flex hoses or hard-wearing polyurethane hoses you are sure to find the right product for your application. Practical accessories such as hose rewinders, power and air supply units for supplying power and compressed air to the workplace and tractions ensure greater comfort at the workplace and ergonomic working progress. 144

145 Air hoses Hose with fabric ply For normal conditions when using compressed air Colour: blue Max. operating pressure 15 bar at 20 C With woven fabric inlay Quick release coupling with large air passage Pressure max. Exterior Ø Interior Ø Length (m) With quick release coupling and plug-in nipple DLS-SK 11-6/5m D x DLS-SK 11-6/10m D x DLS 11-6/25m E DLS 11-6/50m E DLS-SK 15-9/5m D x DLS-SK 15-9/10m D x DLS 15-9/25m E DLS 15-9/50m E DLS-SK 18,5-12,5/10m D ,5 12,5 10 x DLS 18,5-12,5/25m E ,5 12,5 25 DLS 18,5-12,5/50m E ,5 12,5 50 Oil-air hose with fabric ply Extremely resistant to compressed air containing oil Colour: orange Max. operating pressure 15 bar at 20 C With woven fabric inlay Quick release coupling with large air passage Superflex hose Pressure max. Exterior Ø Interior Ø Length (m) DLS-SK-OA 15-9/10m D x DLS-OA 15-9/25m E Reinforced external material with woven fabric inlay for greater resistance to ageing and protection against compressed air containing oil Extremely flexible, even at low temperatures Colour: grey Pressure max. With quick release coupling and plug-in nipple Max. operating pressure 15 bar at 20 C Quick release coupling with large air passage DLS-SSK: with quick-action safety coupling DLS-SK-ARO: with quick-action coupling with ARO profile NW 5.5 Exterior Ø Interior Ø Length (m) With quick release coupling and plug-in nipple 3 Compressed Distributing compressed air distribution air DLS-SK-SF 11-6,3/5m D ,3 5 x DLS-SK-SF 11-6,3/10m D ,3 10 x DLS-SF 11-6,3/25m E ,3 25 DLS-SF 11-6,3/50m E ,3 50 DLS-SK-SF 15,5-10/5m D , x DLS-SK-SF 15,5-10/10m D , x DLS-SK-ARO-SF15, m D , x (ARO) DLS-SF 15,5-10/25m E , DLS-SF 15,5-10/50m E , DLS-SSK-SF 15,5-10/10m D , x (SSK) DLS-SF 19-12,7/25m E ,7 25 DLS-SF 19-12,7/50m E ,7 50 DLS-SF 27-19/25m E DLS-SF 27-19/50m E

146 Air hoses Hose high-pressure version Extremely flexible, even at low temperatures Particularly suitable for connecting compressed air tools For temperature range from -15 C to +60 C With reinforced polyester threads, smooth hose core and UV-resistant outer lining Colour: blue High-pressure version 40 bar With woven fabric inlay Pressure max. Exterior Ø Interior Ø Length (m) DLS /50m E DLS /50m E Hose failure safety device Cuts off the compressed air supply when a hose bursts so that the hose will not thrash around No risk of injury or damage to material One condition is that dryers and filters are installed to purify the air Fitted between pipeline and dead-end distribution box SLBS 3/8 SLBS 1/2 E E Distributing compressed air Wall hose holder Polyamide hose Creates a tidy working area and eliminates the hazard of hoses lying around Robust plastic version. Also suitable for heavy-duty hoses Additional hook for hanging tools, small parts, etc. Largely resistant to oil, grease, acid, salt and leach Applications: measuring and control technology, laboratories, welding technology and for smaller compressed air tools and spray guns Pressure max. WH-WSH E Narrow wall thickness yet extremely pressure-resistant For temperature range from -40 C to +80 C Corresponds to DIN Colour: blue Polyamide (PA) Exterior Ø Interior Ø Length (m) DLS-PA 6-4/50m E DLS-PA 8-6/50m E DLS-PA 10-8/50m E Polythene hose Ideal for all pneumatic control systems Flexible and impact-resistant, low weight For temperature range from -10 C to +60 C Colour: blue Suitable for screw connection series A / Fox Polythene (PE-Xb) Pressure max. Exterior Ø Interior Ø Length (m) DLS-PE 6-4/50m E DLS-PE 8-6/50m E DLS-PE 10-8/50m E

147 Air hoses Polyurethane hose Ideal pneumatic hose within normal temperature range Ability to return to original size, even after sustained periods of pressure Extremely resistant to wear, flexible at low temperatures, resistant to ruptures Operating pressure at 20 C Colour: blue Suitable for screw connection series A / Fox Polyurethane (PUR) Pressure max. Exterior Ø Interior Ø Length (m) DLS-PUR 6-4/50m E DLS-PUR 8-6/50m E , DLS-PUR 10-8/50m E Hose/Pipe cutter Ideal for cutting hoses with a maximum external dia. of 14 mm ROS 14 PA D Polyamide spiral hose With quick release coupling and plug-in nozzle Colour: blue Max. operating pressure 8 bar at 20 C Polyamide (PA) Connections with swivel joints (excluding D770133) Pressure max. Exterior Ø Interior Ø Working length (m) Developed length (m) Polyurethane spiral hose SSL-SK-PA 8-6/5m D ,5 5 SSL-SK-PA 8-6/7,5m D ,5 SSL-SK-PA 10-8/10m D Highly resistant to abrasion and elastic No scratches on painted parts No restricted hose sections caused by kinking Small winding diameter With straight hose connection Pressure max. Connections with swivel joints Max. operating pressure 8 bar at 20 C Temperature range 40 C to +85 C Polyurethane (PUR) With quick release coupling and plug-in nozzle (rotating) Exterior Ø Interior Ø Working length (m) Developed length (m) Mains supply 3 Compressed Distributing compressed air distribution air SSL-SK-PUR 10-6,5/6m D ,5 4,8 6 R 1/4 SSL-SK-PUR 10-6,5/7,5m D ,5 6 7,5 R 1/4 SSL-SK-PUR 12-8/6m D ,8 6 R 3/8 SSL-SK-PUR 12-8/7,5m D ,5 R 3/8 147

148 Air hoses Polyurethane spiral hose Highly resistant to abrasion and elastic No scratches on painted parts No restricted hose sections caused by kinking Small winding diameter With straight hose connection Connections with swivel joints Max. operating pressure 8 bar at 20 C Temperature range 40 C to +85 C Polyurethane (PUR) With threaded screw connections (rotating) Pressure max. Exterior Ø Interior Ø Working length (m) Developed length (m) Mains supply SSL-PUR 10-6,5/6m E ,5 4,8 6 R 1/4 SSL-PUR 10-6,5/7,5m E ,5 6 7,5 R 1/4 SSL-PUR 12-8/6m E ,8 6 R 3/8 SSL-PUR 12-8/7,5m E ,5 R 3/8 Hose rewinder, manual With plug nipple Super Flex hose: extremely flexible, even at low temperatures Double distributor with 2 quick release couplings Can be unrolled in a vertical or horizontal position With guide and hose holder Unrolling stop Max. operating pressure 15 bar at 20 C Pressure max. Exterior Ø Interior Ø Length (m) Weight (kg) SLA 9 D , ,3 3 Distributing compressed air Hose rewinder, manual Hose rewinder, automatic Large internal dia. of 10 mm for a high air flow rate. Virtually no pressure losses The 360 rotary base prevents the roller from tipping over when unrolling Swivel joint on the air inlet hose Pressure max. Steel pipe holder provides all-round protection Polyurethane compressed air hose Retractable crank handle With quick release coupling and plug-in nozzle Max. operating pressure 15 bar at 20 C Exterior Ø Interior Ø Length (m) SLA 10 D , ,2 Automatic With PU (SLA 8 A) or PVC (SLA 9 A + 10 A) air hose with woven fabric inlay Standard features include: quick release coupling and connecting hose with plug nipple Weight (kg) Standard features include: swivelling U-bracket and hose locking device For wall mounting Plastic housing Max. operating pressure 15 bar at 20 C Pressure max. Exterior Ø Interior Ø Extendable length Weight (kg) SLA 8 A D ,3 SLA 9 A D ,3 SLA 10 A D , ,8 148

149 Air hoses Hose rewinder, automatic Automatic Special flexible soft hose with quick release coupling for convenient working Hose locking device Air inlet via hose nozzle with swivel joint Suitable for wall mounting and ceiling suspension With robust metal casing Pressure max. Exterior Ø Interior Ø Extendable length Weight (kg) SLA 1212 A D ,5 12, ,8 Spring balancer with hose For all types of portable device and tool up to 2.5 kg in weight With PUR hose 6 x 1 mm Robust aluminium casing Max. operating pressure 8 bar at 50 C Air flow 370 l/min., pressure difference 0.5 bar Rubber stop at the end Connecting hose approx. 0.4 m, R 1/4 a on both sides Carrying power (kg) Stroke length (m) Weight (kg) FZS 1 D ,4 0,8 1,4 1,25 FZS 2 D ,8 1,5 1,4 1,30 FZS 3 D ,2 2,5 1,4 1,35 Spring balancer Spring balancer For all types of portable device and tool Compact, with robust aluminium housing Carrying power (kg) Easy to adjust Cable exits from below Rubber stop at the end Stroke length (m) Weight (kg) FZ 0,4-1 D ,4 1,0 1,6 0,63 FZ 1-2 D ,0 2,0 1,6 0,67 FZ 2-3 D ,0 3,0 1,6 0,79 For all types of portable device and tool Compact, with robust aluminium housing Easy to adjust Cable exits from below Rubber stop at the end 3 Compressed Distributing compressed air distribution air Carrying power (kg) Stroke length (m) Weight (kg) FZ 2-4 D ,0 4,0 2,5 2,85 FZ 4-6 D ,0 6,0 2,5 3,00 FZ 6-8 D ,0 8,0 2,5 3,10 149

150 3 Distributing compressed air Air hoses Power and air supply unit Common features Ideal for workplaces where compressed air and electricity are both used regularly Dust and splash water protection in accordance with IP 44 (approved for wood processing applications) Preassembled electric cable (H 07 RN), length 5 m for easy connection to the power supply Suspension spring for convenient use Air connected via 13 mm hose nozzle Working pressure up to 15 bar Compressed air connections with safety couplings. No risk of accident because the couplings prevent the hose from sliding out when disconnected Schuko power outlets 16A/230V (piece(s)) Cekon power outlets 16A/400V (piece(s)) Pressure reducer (piece(s)) Filter pressure reducer & mist oiler (piece(s)) Compressed air connections Weight (kg) EA 4 D ,9 EA 4/ DM D ,7 EA 3/1 D ,4 EA 3/1 WE D ,5 150

151 Connecting and joining technology For all types of connection 3 Distributing compressed air Select compatible connection and joining products from our diverse selection of different quick-release couplings, plug nipples, screw fittings and hose nozzles manufactured from a range of materials. 151

152 Safety and a high degree of operating comfort high-quality steel couplings Safety quick-release coupling Steel quick-release coupling Full power at high flow rate (1900 l/min) Extended service life because steel body and sleeve are tempered and galvanised Full power at very high flow rate (2100 l/min) Low coupling force 64.0 N Simple operation same coupling movement as current standard couplings Low coupling force 70.7 N Flange prevents coupling from opening 3 Distributing compressed air Quick release safety couplings Common features European standard profile Nominal width 7.6 for high air flow rate Flow capacity 1900 l/min Highly abrasion-proof, extremely robust Long service life Very simple to operate coupling movement is the same as conventional standard couplings Low coupling force: 64.0 N Body and sleeve made of hardened, galvanised steel Max. operating pressure 16 bar, temperature range -20 C to +80 C Corresponds to standard DIN EN ISO 4414 and DIN EN 983 Free of silicone Safety quick-release couplings with male thread Hardened and galvanised steel NW 7.6 Such a function can only be guaranteed in conjunction with hardened steel plug nipples SSK-NW7,6-EURO-G1/4a SSK-NW7,6-EURO-G3/8a SSK-NW7,6-EURO-G1/2a E E E Safety quick-release couplings with female thread Hardened and galvanised steel NW 7.6 Such a function can only be guaranteed in conjunction with hardened steel plug nipples SSK-NW7,6-EURO-G1/4i SSK-NW7,6-EURO-G3/8i SSK-NW7,6-EURO-G1/2i Safety quick-release couplings hose nozzle Hardened and galvanised steel NW 7.6 Such a function can only be guaranteed in conjunction with hardened steel plug nipples SSK-NW7,6-EURO-6mm SSK-NW7,6-EURO-9mm SSK-NW7,6-EURO-13mm E E E E E E

153 Screw fittings and brass parts Quick-release couplings made of hardened steel Common features European standard profile Nominal width 7.6 for high air flow rate Flow capacity 2100 l/min Highly abrasion-proof, extremely robust Long service life Flanging prevents unintended opening of the coupling when, for example, it is pulled across the floor Low coupling force: 70.7 N Body and sleeve made of hardened, galvanised steel Max. operating pressure 16 bar, temperature range -20 C to +100 C Free of silicone Quick-release couplings with male thread Hardened and galvanised steel NW 7.6 Such a function can only be guaranteed in conjunction with hardened steel plug nipples SK-FE-NW7,6-EURO-G1/4a SK-FE-NW7,6-EURO-G3/8a SK-FE-NW7,6-EURO-G1/2a E E E Quick-release couplings with female thread Hardened and galvanised steel NW 7.6 Such a function can only be guaranteed in conjunction with hardened steel plug nipples SK-FE-NW7,6-EURO-G1/4i SK-FE-NW7,6-EURO-G3/8i SK-FE-NW7,6-EURO-G1/2i E E E Quick-release couplings with hose nozzle Hardened and galvanised steel NW 7.6 Such a function can only be guaranteed in conjunction with hardened steel plug nipples SK-FE-NW7,6-EURO-6mm SK-FE-NW7,6-EURO-9mm SK-FE-NW7,6-EURO-13mm Steel plug nipple with external thread European standard profile Nominal width 7.6 for high air flow rate Highly abrasion-proof, extremely robust Long service life Hardened and galvanised steel Max. operating pressure 16 bar, temperature range -20 C to +100 C STNP-FE-NW7,6-EURO-G1/4a STNP-FE-NW7,6-EURO-G3/8a STNP-FE-NW7,6-EURO-G1/2a Steel plug nipple with internal thread European standard profile Nominal width 7.6 for high air flow rate Highly abrasion-proof, extremely robust Long service life Hardened and galvanised steel Max. operating pressure 16 bar, temperature range -20 C to +100 C STNP-FE-NW7,6-EURO-G1/4i STNP-FE-NW7,6-EURO-G3/8i STNP-FE-NW7,6-EURO-G1/2i E E E E E E E E E Compressed Distributing compressed air distribution air Steel plug nipple with hose nozzle European standard profile Nominal width 7.6 for high air flow rate Highly abrasion-proof, extremely robust Long service life Hardened and galvanised steel Max. operating pressure 16 bar, temperature range -20 C to +100 C STNP-FE-NW7,6-EURO-6mm STNP-FE-NW7,6-EURO-9mm STNP-FE-NW7,6-EURO-13mm E E E

154 Screw fittings and brass parts Quick-release couplings with male thread Brass NW 7.2 SK-NW7,2-G1/4a E SK-NW7,2-G3/8a E SK-NW7,2-G1/2a E Quick-release couplings with female thread Brass NW 7.2 SK-NW7,2-G1/4i E SK-NW7,2-G3/8i E SK-NW7,2-G1/2i E Quick-release couplings with hose nozzle Brass NW 7.2 With nozzle for hose dia. SK-NW7,2-6mm SK-NW7,2-9mm E E SK-NW7,2-13mm E Quick-release coupling for plastic hose Brass NW 7.2 SK-NW7,2-8x6mm E SK-NW7,2-12x9mm E Distributing compressed air Quick-release coupling for plastic hose Brass NW 7.2 With antikink spring Distributor with quick-release couplings Quick-release brass couplings NW 7.2 for air flow rate up to 1100 l/min. at 6 bar, pressure difference 0.5 bar With 2 connections (VT 2) With 3 connections (VT 3) SK-NW7,2-8x6mm-KF SK-NW7,2-12x9mm-KF VT 2 G3/8i-2xSK VT 2 G3/8i-3xSK E E E E Distributor without quick-release couplings Large version Brass With internal thread With 2 connections (VT 2) With 3 connections (VT 3) VT 2 3xG3/8i VT 2 3xG1/2i VT 3 4xG3/8i VT 3 4xG1/2i E E E E

155 Screw fittings and brass parts Plug nipple with male thread Brass NW 7.2 STNP-MS-NW7,2-G1/8a E STNP-MS-NW7,2-G1/4a E STNP-MS-NW7,2-G3/8a E STNP-MS-NW7,2-G1/2a E Plug nipple with female thread Brass NW 7.2 STNP-MS-NW7,2-G1/8i E STNP-MS-NW7,2-G1/4i E STNP-MS-NW7,2-G3/8i E STNP-MS-NW7,2-G1/2i E Plug nipple with hose nozzle Brass NW 7.2 With nozzle for hose dia. STTL 4mm STNP-MS-NW7,2-6mm E E STNP-MS-NW7,2-9mm E STNP-MS-NW7,2-13mm E Plug nipple with hose nozzle Plug nipple with hose nozzle Brass NW 7.2 For plastic hose NW 7.2 Brass For plastic hose With antikink spring STTL-K 4mm STTL-K 6mm STTL-K 9mm STTL-KF 6mm STTL-KF 9mm E E E E E Compressed Distributing compressed air distribution air 155

156 Screw fittings and brass parts Coupling system Mini Mini quick-action coupling with external thread With external thread Brass NW 5 SK-NW5-G1/8a-mini SK-NW5-G1/4a-mini E E Mini quick-action coupling with internal thread With internal thread Brass NW 5 SK-NW5-G1/8i-mini SK-NW5-G1/4i-mini E E Mini quick-action coupling with hose nozzle With nozzle for hose dia. Brass NW 5 SK-NW5-4mm-mini SK-NW5-6mm-mini E E SK-NW5-9mm-mini E Mini quick-action coupling for plastic hose For plastic hose Brass NW 5 SK-NW5-6x4mm-mini SK-NW5-8x6mm-mini E E Distributing compressed air Mini plug nipple with external thread With external thread Mini plug nipple with internal thread With internal thread STNP-MS-NW5-G1/8a-mini STNP-MS-NW5-G1/4a-mini STNP-MS-NW5-G1/8i-mini STNP-MS-NW5-G1/4i-mini E E E E Mini plug nipple with hose nozzle With nozzle for hose dia. STTL-4mm-mini E STTL-6mm-mini E STTL-9mm-mini E Mini plug nipple with hose nozzle For plastic hose STTL-6x4mm-mini E STTL-8x6mm-mini E

157 Screw fittings and brass parts Profile ARO/Orion Quick-release couplings with male thread With external thread Brass NW 5,5 Profile ARO/Orion SK-NW5,5-ARO-G1/4a SK-NW5,5-ARO-G3/8a SK-NW5,5-ARO-G1/2a E E E Quick-release couplings with female thread With internal thread Brass NW 5,5 Profile ARO/Orion SK-NW5,5-ARO-G1/4i SK-NW5,5-ARO-G3/8i SK-NW5,5-ARO-G1/2i E E E Quick-release couplings with hose nozzle With nozzle for hose dia. Brass NW 5,5 Profile ARO/Orion SK-NW5,5-ARO-6mm SK-NW5,5-ARO-9mm SK-NW5,5-ARO-13mm E E E Plug nipple with male thread With external thread NW 5,5 Profile ARO/Orion STNP-NW5,5-ARO-G1/4a STNP-NW5,5-ARO-G3/8a E E STNP-NW5,5-ARO-G1/2a E Plug nipple with female thread Plug nipple with hose nozzle With internal thread NW 5,5 Profile ARO/Orion With nozzle for hose dia. NW 5,5 Profile ARO/Orion STNP-NW5,5-ARO-G1/4i STNP-NW5,5-ARO-G3/8i STNP-NW5,5-ARO-G1/2i STNP-NW5,5-ARO-6mm STNP-NW5,5-ARO-9mm E E E E E Compressed Distributing compressed air distribution air STNP-NW5,5-ARO-13mm E

158 Screw fittings and brass parts ISO profile Quick-release couplings with male thread With external thread Brass NW 5,5 ISO profile SK-NW5,5-ISO-G1/4a SK-NW5,5-ISO-G3/8a SK-NW5,5-ISO-G1/2a E E E Quick-release couplings with female thread With internal thread Brass NW 5,5 ISO profile SK-NW5,5-ISO-G1/4i SK-NW5,5-ISO-G3/8i SK-NW5,5-ISO-G1/2i E E E Quick-release couplings with hose nozzle With nozzle for hose dia. Brass NW 5,5 ISO profile SK-NW5,5-ISO-6mm SK-NW5,5-ISO-9mm SK-NW5,5-ISO-13mm E E E Plug nipple with male thread With external thread NW 5,5 ISO profile STNP-NW5,5-ISO-R1/4a STNP-NW5,5-ISO-R3/8a E E STNP-NW5,5-ISO-R1/2a E Distributing compressed air Plug nipple with female thread Plug nipple with hose nozzle With internal thread NW 5,5 ISO profile With nozzle for hose dia. NW 5,5 ISO profile STNP-NW5,5-ISO-G1/4i STNP-NW5,5-ISO-G3/8i STNP-NW5,5-ISO-G1/2i STNP-NW5,5-ISO-6mm STNP-NW5,5-ISO-9mm E E E E E STNP-NW5,5-ISO-13mm E

159 Screw fittings and brass parts Hose nozzle with male thread Brass STL-G1/8a x 4mm STL-G1/8a x 6mm STL-G1/4a x 4mm STL-G1/4a x 6mm STL-G1/4a x 9mm STL-G3/8a x 6mm STL-G3/8a x 9mm STL-G3/8a x 13mm STL-G1/2a x 6mm STL-G1/2a x 9mm STL-G1/2a x 13mm STL-G3/4a x 13mm STL-G3/4a x 19mm E E E E E E E E E E E E E Hose nozzle with female thread Brass STL-G1/4i x 6mm STL-G1/4i x 9mm STL-G3/8i x 6mm STL-G3/8i x 9mm STL-G1/2i x 9mm STL-G1/2i x 13mm E E E E E E Hose nozzle Hose clamp Hose connecting tube Brass Steel Galvanised and polished with 2 profiled lugs, no sharp, protruding parts Range 7 mm SLVR 4mm SLVR 6mm SLVR 9mm SLVR 13mm SLK 11-13mm SLK 13-15mm SLK 15-18mm E E E E E E E Compressed Distributing compressed air distribution air Terminal screw Steel Galvanised and polished Worm thread for cross-head screw, 7 mm Range 9 mm SRK 8-12mm SRK 10-16mm SRK 12-20mm E E E SRK 16-25mm E SRK 20-32mm E SRK 25-40mm E SRK 32-50mm E

160 Screw fittings and brass parts Double nipple Galvanised steel With internal cone DN-St-G1/4a x G1/4a DN-St-G3/8a x G3/8a DN-St-G1/2a x G1/2a DN-St-G1/4a x G1/8a DN-St-G3/8a x G1/4a DN-St-G1/2a x G1/4a DN-St-G1/2a x G3/8a E E E E E E E Double nipple 3 Distributing compressed air Double nipple Double nipple Brass With internal cone Brass With conical thread Brass Detachable Conical seal DN-MS-G1/8a x G1/8a DN-MS-G1/4a x G1/4a DN-MS-G3/8a x G3/8a DN-MS-G1/2a x G1/2a DN-MS-G3/4a x G3/4a DN-MS-G1a x G1a DN-MS-G1/8a x G1/4a DN-MS-G1/8a x G3/8a DN-MS-G1/4a x G3/8a DN-MS-G1/4a x G1/2a DN-MS-G3/8a x G1/2a DN-MS-G3/8a x G3/4a DN-MS-G1/2a x G3/4a DN-MS-G1/2a x G1a DN-MS-G3/4a x G1a DN-MS-R1/8a x R1/8a DN-MS-R1/4a x R1/4a DN-MS-R3/8a x R3/8a DN-MS-R1/2a x R1/2a DN-MS-R3/4a x R3/4a DNL-MS-R1/8a x R1/8a DNL-MS-R1/8a x R1/4a DNL-MS-R1/4a x R1/4a DNL-MS-R1/4a x R3/8a DNL-MS-R3/8a x R3/8a DNL-MS-R1/2a x R1/2a DNL-MS-R3/4a x R3/4a DNL-MS-R1a x R1a E E E E E E E E E E E E E E E E E E E E E E E E E E E E

161 Screw fittings and brass parts Double nipple Nickel-plated With cylindrical external thread DN-NI-G1/8a x G1/8a DN-NI-G1/4a x G1/4a DN-NI-G3/8a x G3/8a DN-NI-G1/2a x G1/2a DN-NI-G3/4a x G3/4a DN-NI-G1/8a x G1/4a DN-NI-G1/8a x G3/8a DN-NI-G1/4a x G3/8a DN-NI-G1/4a x G1/2a DN-NI-G3/8a x G1/2a DN-NI-G1/2a x G3/4a E E E E E E E E E E E Reduction fitting Reduction fitting Brass With external and internal thread Nickel-plated Conical external thread Cylindrical internal thread RDS-G1/4a x G1/8i RDS-G3/8a x G1/8i RDS-G3/8a x G1/4i RDS-G1/2a x G1/8i RDS-G1/2a x G1/4i RDS-G1/2a x G3/8i RDS-G3/4a x G3/8i RDS-G3/4a x G1/2i RDS-G1a x G1/2i RDS-G1 x G3/4i RDS-G1 1/4a x G1/2i RDS-G1 1/4a x G3/4i RDS-G1 1/2a x G1i RDS-G2a x G1i RDS-R1/4a x G1/8i RDS-R3/8a x G1/4i RDS-R1/2a x G3/8i RDS-R3/4a x G1/2i E E E E E E E E E E E E E E E E E E Compressed Distributing compressed air distribution air Reducing nipple Brass With external and internal thread RDN-G1/8a x G1/8i RDN-G1/8a x G1/4i RDN-G1/4a x G1/8i RDN-G1/4a x G1/4i RDN-G1/4a x G3/8i RDN-G3/8a x G1/4i RDN-G3/8a x G3/8i RDN-G3/8a x G1/2i RDN-G1/2a x G3/8i RDN-G1/2a x G1/2i RDN-G1/2a x G3/4i E E E E E E E E E E E

162 Screw fittings and brass parts Reducing nipple Nickel-plated With external and internal thread Cylindrical external thread RDN-G1/4a x G1/8i RDN-G1/4a x G3/8i RDN-G1/2a x G3/8i E E E Reducing nipple Malleable cast iron 2 internal threads RDN-TG-G1i x G1/2i RDN-TG-G1i x G1/2a RDN-TG-G1 1/4i x G3/4i G G G Reducing nipple Nickel-plated Rotary With external and internal thread DRN-G1/8a x G1/8i DRN-G1/4a x G1/4i DRN-G3/8a x G3/8i E E E Sleeves 3 Distributing compressed air Sleeves Brass Nickel-plated MU-MS-G1/8i MU-MS-G1/4i MU-MS-G3/8i MU-MS-G1/2i MU-MS-G3/4i MU-MS-G1i MU-NI-G1/8i MU-NI-G1/4i MU-NI-G3/8i MU-NI-G1/2i E E E E E E E E E E Locking screw Brass With internal hexagonal bolt Cylindrical external thread VSS-MS-I-B-G1/8a VSS-MS-I-B-G1/4a VSS-MS-I-B-G3/8a VSS-MS-I-B-G1/2a VSS-MS-I-B-G3/4a VSS-G1/2a E E E E E G Locking screw Brass With internal hexagonal bolt Conical external thread Knurled thread VSS-MS-I-R1/8a VSS-MS-I-R1/4a VSS-MS-I-R3/8a E E E

163 Screw fittings and brass parts Locking screw Steel With internal hexagonal bolt Conical external thread Knurled thread VSS-ST-I-R1/2a VSS-ST-I-R3/4a G G Locking screw Nickel-plated Hexagonal bolt VSS-NI-AS-G1/8a VSS-NI-AS-G3/8a VSS-NI-AS-G1/2a E E E Bracket Brass 2 external threads With internal cone WKS-MS 90-2xR1/8a WKS-MS 90-2xR1/4a WKS-MS 90-2xR3/8a WKS-MS 90-2xR1/2a E E E E Bracket Bracket Nickel-plated brass 1 external, 1 internal thread Nickel-plated brass 2 internal threads WKS-W90-R1/8axG1/8i WKS-W90-R1/4axG1/4i WKS-W90-G3/8axR3/8i WKS-W90-R1/2axG1/2i WKS-W90-R3/4axG3/4i WKS-W90-NI 2xG1/8i WKS-W90-NI 2xG1/4i WKS-W90-NI 2xG3/8i WKS-W90-NI 2xG1/2i E E E E E E E E E Compressed Distributing compressed air distribution air Bracket Brass 2 internal threads Large version WKS-W90 2x G 1/4i MS WKS-W90 2x G 3/8i MS WKS-W90 2x G 1/2i MS WKS-W90 2x G 3/4i MS WKS-W90 2x G1i MS E E E E E T-piece Brass 3 internal threads Large version TSK-MS 90-3xG1/8i TSK-MS 90-3xG1/4i TSK-MS 90-3xG3/8i TSK-MS 90-3xG1/2i TSK-MS 90-3xG3/4i TSK-MS 90-3xG1i E E E E E E

164 Screw fittings and brass parts T-piece Nickel-plated brass 3 internal threads TSK-NI 3xG1/8i TSK-NI 3xG1/4i TSK-NI 3xG3/8i TSK-NI 3xG1/2i E E E E T-piece Nickel-plated brass 1 external, 2 internal threads TSK-MS 1xR1/8a-2xG1/8i TSK-MS 1xR1/4a-2xG1/4i TSK-MS 1xR3/8a-2xG3/8i TSK-MS 1xR1/2a-2xG1/2i E E E E T-piece Brass 3 external threads With internal cone TSK-MS 90-3xR1/8a TSK-MS 90-3xR1/4a TSK-MS 90-3xR3/8a TSK-MS 90-3xR1/2a E E E E T-piece 3 Distributing compressed air Y-piece Nickel-plated brass 3 external threads Nickel-plated brass 1 external, 2 internal threads TSK-NI 90-3xR1/8a TSK-NI 90-3xR1/4a TSK-NI 90-3xR3/8a TSK-NI 90-3xR1/2a YS-NI 1xR1/4a-2xG1/4i YS-NI 1xR3/8a-2xG3/8i YS-NI 1xR1/2a-2xG1/2i E E E E E E E Y-piece Nickel-plated brass 3 internal threads YS-NI 3xG1/4i YS-NI 3xG3/8i YS-NI 3xG1/2i E E E Crossjoint Aluminium 4 internal threads KZS-Alu 4 x G1/8i KZS-Alu 4 x G1/4i VRB-Alu 4 x G3/8i KZS-Alu 4 x G1/2i E E E E

165 Screw fittings series A Particularly robust and temperature-resistant 3 Distributing compressed air The screw fittings from the A series are particularly quick and easy to fit the hoses or pipes are retained in position on the guide cone and can be tightened with one twist of the hand, saving you time and money. 165

166 Screw fittings, series A Maximum operating pressure 16 bar at 20 C Straight screwed coupling A 11 With cylindrical external thread Hose D/d G NW D1 L L1 SW SW1 GESV-NI 6-4xG1/8a E /4 1/8 3,3 11,5 18,5 6, GESV-NI 6-4xG1/4a E /4 1/4 3,3 11,5 19,0 8, GESV-NI 6-4xG3/8a E /4 3/8 3,3 11,5 19,0 9, GESV-NI 8-6xG1/8a E /6 1/8 5,3 13,5 18,5 6, GESV-NI 8-6xG1/4a E /6 1/4 5,3 13,5 19,0 8, GESV-NI 8-6xG3/8a E /6 3/8 5,3 13,5 19,0 9, GESV-NI 8-6xG1/2a E /6 1/2 5,3 13,5 19,5 10, GESV-NI 10-8xG1/4a E /8 1/4 7,0 15,5 20,5 8, GESV-NI 10-8xG3/8a E /8 3/8 7,0 15,5 20,5 9, GESV-NI 10-8xG1/2a E /8 1/2 7,0 15,5 21,0 10, Straight female stud coupling A 13 With internal thread Hose D/d G NW D D1 L L1 SW 3 Distributing compressed air Angular male connector A 14 GAVS-NI 6-4xG1/8i E /4 1/8 3,3 5,5 11,5 24,0 8,0 13 GAVS-NI 6-4xG1/4i E /4 1/4 3,3 5,5 11,5 26,5 10,5 17 GAVS-NI 8-6xG1/8i E /6 1/8 5,3 5,5 13,5 24,0 8,0 13 GAVS-NI 8-6xG1/4i E /6 1/4 5,3 5,5 13,5 26,5 10,5 17 GAVS-NI 8-6xG3/8i E /6 3/8 5,3 6,5 13,5 27,5 11,5 19 GAVS-NI 10-8xG1/4i E /8 1/4 7,0 7,0 15,5 28,0 10,5 17 GAVS-NI 10-8xG3/8i E /8 3/8 7,0 7,0 15,5 29,0 11,5 19 GAVS-NI 10-8xG1/2i E /8 1/2 7,0 7,0 15,5 33,0 15,0 24 With conical external thread Hose D/d G NW D L L1 L2 WEV-NI 6-4xR1/8a E /4 1/8 3,3 11,5 21,5 17,0 7,5 8 WEV-NI 6-4xR1/4a E /4 1/4 3,3 11,5 22,5 21,0 11,0 10 WEV-NI 8-6xR1/8a E /6 1/8 4,6 13,5 21,5 17,0 7,5 8 WEV-NI 8-6xR1/4a E /6 1/4 5,3 13,5 22,5 21,0 11,0 10 WEV-NI 8-6xR3/8a E /6 3/8 5,3 13,5 28,5 25,0 11,5 13 WEV-NI 10-8xR1/4a E /8 1/4 7,0 15,5 24,0 21,0 11,0 10 WEV-NI 10-8xR3/8a E /8 3/8 7,0 15,5 29,0 25,0 11,5 13 SW T-male connector A 18 With cylindrical external thread Rotary Max. operating pressure 12 bar at 20 C Hose D/d G NW D1 D3 L L1 L2 TVS-DR 6-4xG1/8ax6-4 E /4 1/8 3,3 10,0 11,5 22,5 16,5 6,0 TVS-DR 6-4xG1/4ax6-4 E /4 1/4 3,3 10,0 11,5 22,5 16,5 8,0 TVS-DR 8-6xG1/8ax8-6 E /6 1/8 4,1 12,0 13,5 22,5 16,5 6,0 TVS-DR 8-6xG1/4ax8-6 E /6 1/4 4,1 12,0 13,5 22,5 16,5 8,0 TVS-DR 10-8xG1/4ax10-8 E /8 1/4 4,1 13,0 15,5 24,0 16,5 8,0 166

167 Screw fittings, series A Maximum operating pressure 16 bar at 20 C Straight union A 21 For hose connection on both sides Hose A D/d Hose B D/d NW D1 D2 L SW SW1 GVS-NI 6-4x6-4 E /4 6/4 3,3 11,5 11,5 31, GVS-NI 8-6x6-4 E /6 6/4 3,3 13,5 11,5 31, GVS-NI 8-6x8-6 E /6 8/6 5,3 13,5 13,5 31, GVS-NI 10-8x10-8 E /8 10/8 7,0 15,5 15,5 34, Threaded pipe angle A 22 For hose connection on both sides Hose A D/d Hose B D/d NW D1 D2 L L1 SW WV-NI 6-4x6-4 E /4 6/4 3,3 11,6 11,5 19,5 19,5 8 WV-NI 8-6x8-6 E /6 8/6 5,3 13,5 13,5 22,5 22,5 10 WV-NI 10-8x10-8 E /8 10/8 7,0 15,5 15,5 24,0 24,0 10 T-union A 23 For hose connection on three sides Hose A D/d Hose B D/d NW D1 D2 L L1 SW TVS-NI 3x6-4 E /4 6/4 3,3 11,5 11,5 21,5 21,5 8 TVS-NI 3x8-6 E /6 8/6 5,3 13,5 11,5 21,5 21,5 8 TVS-NI 3x10-8 E /8 10/8 7,0 15,5 15,5 24,0 24, Compressed Distributing compressed air distribution air 167

168 3 Distributing compressed air Plug connector Fox series Quick and easy handling These wear-resistant plug connectors are especially suited to connecting hoses and cylinders. The established push-in screw fittings make these connectors extremely easy to use - the hose is simply inserted into the connector. 168

169 Fox quick plug-in connections Maximum operating pressure 16 bar at 20 C Straight screw-in connection R 1 With cylindrical external thread Dia. F E D L P CH CH1 SVG-R1-6xG1/8a E /8 14,0 4,1 20,6 6, SVG-R1-6xG1/4a E /4 18,0 4,1 19,3 8, SVG-R1-8xG1/8a E /8 14,0 5,2 24,5 6, SVG-R1-8xG1/4a E /4 18,0 6,2 24,4 8, SVG-R1-8xG3/8a E /8 22,0 6,2 21,9 9, SVG-R1-10xG1/4a E /4 18,0 7,2 28,5 8, SVG-R1-10xG3/8a E /8 22,0 8,2 25,8 9, Straight screw-on connection R 2 With internal thread Dia. F E D L P CH SVG-R2-6xG1/8i E /8 14,0 5,0 26,1 7,0 12 SVG-R2-6xG1/4i E /4 17,0 5,0 28,3 8,0 12 SVG-R2-8xG1/8i E /8 14,0 7,0 27,3 7,0 13 SVG-R2-8xG1/4i E /4 17,0 7,0 29,1 8,0 14 Straight connection R 3 2 hose connections Dia. SVG-R3-6x6 E M13 4,5 31,2 SVG-R3-8x8 E M15 6,5 33,9 SVG-R3-10x10 E M17 8,0 37,8 F D L 3 Compressed Distributing compressed air distribution air Angle connection R 4 2 hose connections Dia. E D L SVG-R4-6x6 L E ,5 4,5 18,3 SVG-R4-8x8 L E ,5 6,5 20,7 SVG-R4-10x10 L E ,5 8,0 23,0 169

170 T-connection R 5 3 hose connections Dia. E D L L1 SVG-R5-6x6x6 T E ,5 4,5 18,3 36,6 SVG-R5-8x8x8 T E ,5 6,5 20,7 41,4 SVG-R5-10x10x10 T E ,5 8,0 23,0 46,0 Angular male connector R 15 Rotary Dia. F E E1 L L1 P CH I Fox quick plug-in connections Maximum operating pressure 16 bar at 20 C SVG-R15-6xG1/8a L E /8 14,0 11,3 22,5 24,9 6,0 3 SVG-R15-8xG1/4a L E /4 18,0 13,8 26,1 29,4 8,0 4 SVG-R15-10xG1/4a L E /4 18,0 16,5 31,3 29,4 8,0 4 Y-hose connector R 23 Made from technopolymer Max. operating pressure 12 bar at 20 C 3 Distributing compressed air Ø1 Ø2 SVG-R23-6x6x6 Y E ,3 15,0 11,3 11,3 35,5 5,8 SVG-R23-8x8x8 Y E ,3 15,8 13,8 13,8 39,5 7,2 F E1 ØE2 L L1 170

171 04 Using compressed air Systainers 176 Impact screwdrivers 180 Ratchet screwdriver 186 Rotary screwdrivers 188 Drills 190 Grinding machines 192 Saws 195 Special cutters 196 Riveting tongs 197 Grease guns 198 Oil extracting device 199 Needle descaler 200 Chisel hammers 202 Staplers and nail guns 205 Paint spray guns 211 Plaster sprayers 220 Spray guns 223 Special gun 225 Blasting devices 226 Pressure vessels 230 Cartridge guns 234 Blowing guns 237 Tyre pressure gauges 242 Accessories Using compressed air

172 4 Using compressed air Compressed air tools in premium quality Compressed air tools lightweight, handy, safe Compressed air tools from Schneider Druckluft are particularly light, particularly handy, particularly robust and particularly safe. We are not the only ones who believe that ease of handling forms the basis for perfect working results and fortunately our compressed air tools have proven themselves many times before in practical applications working under professional conditions. Compressed air tools have critical advantages Tools powered by compressed air offer the best prerequisites for making your work as effective and comfortable as possible. Compared to electric tools, compressed air tools simply have more going for them including greater staying power: More robust and less prone to breakdowns even in continuous operation Safer and can be used in potentially explosive areas, as possibility of sparks is eliminated Lighter and handier Cannot overheat 172

173 Compressed air tools in action An important detail: the air requirements of the tool The inflation performance of the compressor must be compatible with the air requirements of the tool. So that this value matches up, we specify the inflation performance in addition to the displacement flow or suction capacity for each compressor. The inflation performance is the air flow rate generated by the compressor. Only the inflation performance gives you a reliable indication of how much compressed air is actually available for operating your machines or tools. This is the most important attribute of a compressor Operating duration How often will the tool be used only occasionally or for continuous operation? Application area What work do you intend to use the tool for? How much space is available at the site of use? Equipment What functions should the tool have? What kind of material do you wish to process? Transport or construction site packaging? If you have any questions, please do not hesitate to contact us 4 Using compressed air 173

174 The right compressor* for your tool? 4 Using compressed air Minimum power [kw] Air quality Brief operation Continuous use Oiled Oil-free Impact screwdrivers D SGS 345-1/2" D SGS 141-1/2" D SGS 340-3/8" D SGS 405-1/2" D SGS 600-1/2" D SGS 815-1/2" D SGS /2" D SGS /4" D SGS " D SGS 315-1" Ratchet screwdrivers D RAS 760-1/4'' D RAS 176-1/2'' D RAS 134-1/2'' Rotary screwdrivers D DRS D DRS D DRS D DRS D DRS 140 SYS Drills D BM 525-3/8'' D BM-W D BM Grinding machines D WSL 125 SYS D BDS 330 SYS D SBS-W D SBS 700 SYS D SBS 1031 SYS D SBS set Saws D KS 9A-SYS D KS 9A Special cutter D SPA-SYS Riveting tongs D NZ-SYS Grease guns D FP-M D FP-A Oil extracting device D OBG Needle descalers D NP-AT 28 SYS D NP-AT 12 SYS Chisel hammers D MLH-MHM D MLH-KFZ D MLH-SMH 19 SYS D MLH-MMH 10 SYS D MLH-P Staplers/nail guns D KLG D KLG D KLG SYS D SNG-SK 50 SYS D PNG-PN 25 SYS

175 Paint spray guns Minimum power [kw] Air quality Brief operation Continuous use Oiled Oil-free D FSP-FP-HTE2 WB D FSP-FP-HTE D FSP-FP-HTE D FSP-FP-HTE D FSP-MINI-VARIO D FSP-OPTIMAL D FSP-AZ D FSP-FP-HTE-S D FSP-FP-HTE-MA D FSP-W D FSP-W D FSP-W D FSP-FP 2001 M-MA Plaster sprayers D TSP D SPR D SPR D SPR D SPR-SET 215 SYS Spray guns D SPP-SE D SPP-SM D SPL Special gun D UHW Blasting devices D SSP-SAV D SSP-STRAHLFIX D SSP-DSP D SSP-SAW 4 SYS Cartridge guns D KTP 310 DR D SIP D KTP D KTP 310 ALU Blowing guns D AP-BM-SN D AP-BM-T D AP-SOFT D AP-BM-SNV D AP-VARIO-S D AP-VARIO-L D AP-VARIO-L D AP-VARIO-F D AP-VARIO-V D AP-VARIO-P D AP-BM-S Tyre inflators D RF-RMG D RF-RMG-K D RF-RM D RF 6 (all) D RF 12 (all) * The overview does not include the simultaneous use of tools. 4 Using compressed air 175

176 Systainers The intelligent, mobile storage system 4 Using compressed air Systainers from the latest generation are opened, closed and locked in the blink of an eye. The sturdy, robust containers provide a clearly laid out storage system and make sure that the workshop is organised tidily. 176

177 Permanent organisation, perfect overview the new T-LOC Systainer Robust and stable thanks to durable, temperatureresistant ABS material Clearly laid out, sophisticated system creates a professional appearance for customers Easy to stack and connect several Systainers for simple, combined transportation Compatibility of Systainers from old and new generations Inlays and protective function for product-adapted storage of tools and accessories T-LOC the flexible, intelligent locking mechanism allows you to open, close and lock Systainers with a single turn 4 Using compressed air Systainers The right solution for every need with a high degree of flexibility Foam inserts For perfect protection of your products 177

178 Systainer Systainer without inlays Weight (kg) Internal dimensions (H x W x D) Dimensions (W x D x H) SYS 1 TL D ,3 75x273x x396x105 Systainer Systainer without inlays Weight (kg) Internal dimensions (H x W x D) Dimensions (W x D x H) SYS 2 TL D ,5 127,5x267x x396x157,5 Mini Systainer Can be combined with Mini Systainers only Systainer without inlays Weight (kg) Internal dimensions (H x W x D) Dimensions (W x D x H) SYS-Mini 1 B ,4 50x248x x171x70 Mini Systainer Can be combined with Mini Systainers only Systainer without inlays Weight (kg) Internal dimensions (H x W x D) 4 Using compressed air Systainer The intelligent transport and arrangement system Dimensions (W x D x H) SYS-Mini 2 B ,45 67x248x x171x87 178

179 Systainer The intelligent transport and arrangement system Inserts and inlays Common features The various inlays and inserts allow Systainers to be adapted individually to different requirements and applications For protection as well as systematic storage of tools and materials Bottom cushion With pre-perforated cubes for individual adaptation to tools and contents of any form EIL-BP SYS mm B Cover cushion All contents protected by the burl padding in the cover EIL-DP SYS 1-5 B Using compressed air 179

180 Impact screwdrivers Powerful tools for all applications 4 Using compressed air The impact screwdrivers are characterised by extremely high torques and a low weight. A balanced design, perfect centre of gravity and ergonomic handle mean they rest snugly in the hand. 180

181 Overview of our impact screwdrivers SGS 340 3/8" SGS 405 1/2" SGS 600 1/2" SGS 815 1/2" SGS /2" SGS /4" SGS " Pass. car wheels Pass. car axles Pass. car engines Pass. car body Comm. veh. wheels Comm. veh. axles Comm. veh. engines Comm. veh. body Lorry wheels Lorry axles Lorry engines Lorry body Metal structures Machinery very well suited 4 Using compressed air 181

182 Impact screwdriver Impact screwdriver Common features Powerful, lightweight impact screwdriver The compact isolated non-slip plastic housing, low weight, balanced design, perfect centre of gravity Ergonomic handle and operating elements within easy reach guarantee comfortable handling and effortless work Adjustable air supply for 3-stage adjusting the torque The smooth switch (smooth starting) guarantees the safe insertion of screws and sensitive working Low operating noise Twin-hammer impact mechanism Impact screwdriver 3/8 Handy impact wrench for lightweight screw connections For vehicle, repair, metalworking and assembly workshops. For smaller, lightweight screw connections on motors, attachment parts, machinery and metal constructions Tool reception (Square bolt) Air requirements (l/s) Working pressure Release torque (Nm) Weight (kg) SGS 340-3/8 D /8 5 6, ,2 Impact screwdriver 1/2 Powerful impact wrench for medium-sized screw connections For tyre service, vehicle, repair, metalworking and assembly workshops. For small to medium-sized screw connections on wheels, engines and bodyshells of passenger vehicles and transporters, machinery and metal constructions Tool reception (Square bolt) Air requirements (l/s) Working pressure Release torque (Nm) Weight (kg) SGS 405-1/2 D /2 5 6, ,2 Impact screwdriver 1/2 Lightweight impact wrench for large screw connections Extremely powerful, lightweight, compact impact screwdriver for vehicle workshops. For medium-sized to large screw connections on wheels, engines, axles and bodies of passenger vehicles and transporters Extremely compact housing Non-slip rubber handle reduces vibrations and prevents cold hands 4 Using compressed air Tool reception (Square bolt) Air requirements (l/s) Working pressure Release torque (Nm) SGS 600-1/2 D /2 8,5 6, ,5 Weight (kg) 182

183 Impact screwdriver Impact screwdriver 1/2 Powerful impact wrench for large screw connections For tyre service, vehicle, repair, metalworking and assembly workshops. For large, heavy-duty screw connections on wheels and axles of passenger vehicles and transporters, machinery and metal constructions Tool reception (Square bolt) Air requirements (l/s) Working pressure Release torque (Nm) Weight (kg) SGS 815-1/2 D /2 8,2 6, ,8 Impact screwdriver 1/2 Powerful impact wrench for heavy-duty screw connections For passenger and commercial vehicle workshops. For large, extremely heavy-duty screw connections on axles of passenger vehicles as well as wheels, axles and bodyshells of transporters and trucks Extremely compact housing Non-slip rubber handle reduces vibrations and prevents cold hands Tool reception (Square bolt) Air requirements (l/s) Working pressure Release torque (Nm) Weight (kg) SGS /2 D /2 10 6, ,9 Impact screwdriver 1/2 Powerful impact wrench for all applications Change rotation direction using one hand Hammer impact mechanism Scope of delivery: In plastic case with 10 box spanners (10 to 13, 15, 17, 19, 22, 24, 27 mm) Tool reception (Square bolt) Air requirements (l/s) Working pressure Release torque (Nm) Weight (kg) SGS 345-1/2 D / ,2 Impact screwdriver 1/2 Handy impact wrench with roller impact mechanism for lightweight screw connections Robust impact wrench with roller impact mechanism Higher torque in anticlockwise direction Change rotation direction using one hand Tool reception (Square bolt) Air requirements (l/s) Working pressure Release torque (Nm) SGS 141-1/2 D /2 6 6, ,3 Weight (kg) 4 Using compressed air 183

184 Impact screwdriver Wall bracket for impact screwdriver 1/2 Impact wrench always close at hand to save time With 4 retaining pins for socket wrenches and storage trays for small parts 2 strong magnetic holders for simple attachment to all vertical metal surfaces Compatible with impact wrenches up to 1/2 WH-SGS B Impact screwdriver 3/4 Lightweight impact wrench for heavy-duty screw connections in the commercial vehicle trade For commercial vehicle workshops. For extremely large, heavy-duty screw connections on wheels, axles and bodyshells of transporters and trucks as well as machinery and metal constructions Tool reception (Square bolt) Air requirements (l/s) Working pressure Release torque (Nm) Weight (kg) SGS /4 D /4 9,1 6, ,4 Impact screwdriver 1 Powerful impact wrench for the commercial vehicle trade For commercial vehicle workshops. For extremely large, heavy-duty screw connections on wheels, axles and bodyshells of trucks and buses as well as machinery and metal constructions Tool reception (Square bolt) Air requirements (l/s) Working pressure Release torque (Nm) Weight (kg) SGS D ,1 6, ,4 Impact screwdriver 1 Robust impact wrench for all commercial vehicles Extremely powerful impact screwdriver with dual-ring hammer impact mechanism for the most demanding applications in commercial vehicle and bus workshops, haulage companies, agricultural and industrial sectors Only one adjusting wheel for changing the rotation direction and adjusting the torque. Easy handling as a result No dispersion of brake dust because exhaust air is discharged from below Long working spindle (200 mm) for easy work, even on double tyres Rubber protection prevents damage to wheel rims, etc. Standard features include: additional handle 4 Using compressed air Tool reception (Square bolt) Air requirements (l/s) Working pressure Release torque (Nm) SGS D , ,6 Weight (kg) 184

185 Impact screwdriver Set of sockets for impact wrench Number of box spanners (piece(s)) Socket sizes SKSL-Set 3/8-8 D , 10, 11, 12, 13, 14, 17, 19 SKSL-Set 1/2-10 D , 12, 13, 14, 15, 17, 19, 21, 22, 24 SKSL-Set 1/2-2 long D , 19 extended version, 78 mm long SKSL-Set 1/2-3 Alu D , 19, 21 plastic bonded, for aluminium wheels SKSL-Set 3/4-8 D , 27, 29, 30, 32, 35, 36, 38 SKSL-Set 1-7 D , 27, 30, 32, 35, 36, 38 SKSL-Set 1/2-3 B , 19, 21 Lubricants/oil Tool oil for daily use Impact tools, in particular, should be oiled every day via the plug nipple OEMIN-DLW 0,1 OEMIN-DLW 1,0 E B Using compressed air 185

186 Ratchet screwdriver Can also reach locations with limited access 4 Using compressed air The handy design and low weight of the ratchet screwdriver allow you to work effortlessly for long periods of time. 186

187 Ratchet screwdriver Ratchet screwdriver 1/4 Handy, lightweight ratchet screwdriver Clockwise/Anticlockwise direction adjustment in the ratchet head Rubber protection prevents damage Quiet because exhaust air is discharged from the rear Tool reception (Square bolt) Air requirements (l/min) Working pressure Speed (min -1 ) Weight (kg) Release torque (Nm) RAS 760-1/4 D / , ,5 33 Ratchet screwdriver 1/2 Clockwise/Anticlockwise direction adjustment in the ratchet head Rubber ratchet head for protection against scratches Quiet because exhaust air is discharged from the rear Tool reception (Square bolt) Air requirements (l/min) Working pressure Speed (min -1 ) Weight (kg) Release torque (Nm) RAS 134-1/2 D / , ,2 70 Ratchet screwdriver 1/2 Very powerful With roller impact mechanism for loosening and tightening stiff screws Clockwise/Anticlockwise direction adjustment in the ratchet head Lever for adjusting the tightening torque Air inlet with dirt strainer extends the service life of the machine Tool reception (Square bolt) Air requirements (l/min) Working pressure Speed (min -1 ) Weight (kg) Release torque (Nm) RAS 176-1/2 D / , ,5 100 Set of sockets for ratchet screwdriver Number of box spanners (piece(s)) Socket sizes SKSL-Set 1/2-10 D , 12, 13, 14, 15, 17, 19, 21, 22, 24 4 Using compressed air 187

188 Rotary screwdrivers For all types of screw fitting 4 Using compressed air The powerful rotary screwdriver with 1/4" hexagon adapter is suitable for all kinds of different application. Available with straight design, bar grip and hanger bracket or gun design. 188

189 Rotary screwdrivers Straight rotary screwdriver Straight design with bar grip and hanging bracket Light weight for effortless work Hexagon adapter 1/4 (6.35 mm) Simple tool change thanks to quick-change chuck Extremely low noise due to exhaust air silencer Forward/reverse switch for rapid changes in direction Stepless adaptation of the torque on different application through external guide ring with scale Non-slip rubber handle reduces vibrations and prevents cold hands High safety thanks to cut-out clutch. The screwdriver switches off automatically when the set torque is reached Air requirements (l/min) Working pressure Torque max. (Nm) Speed (min -1 ) Weight (kg) DRS 1000 D , ,5 DRS 1800 D , ,5 Straight rotary screwdriver Forward/reverse switch for rapid changes in direction Straight design with bar grip and hanging bracket Hexagon adapter 1/4 (6.35 mm) With keyless chuck Torque adjusted via external adjusting ring High torque for screws up to 6.5 mm Quiet due to exhaust air hose Air requirements (l/min) Working pressure Torque max. (Nm) Speed (min -1 ) Weight (kg) DRS 800 D , ,0 Gun rotary screwdriver Forward/reverse switch for rapid changes in direction Hexagon adapter 1/4 (6.35 mm) With keyless chuck Non-slip rubber handle reduces vibrations and prevents cold hands Torque adjusted via external adjusting ring Quiet due to exhaust air hose Air requirements (l/min) Working pressure Torque max. (Nm) Speed (min -1 ) Weight (kg) DRS 810 D , ,2 Gun rotary screwdriver Very powerful machine with dual impact mechanism Well suited for screw fittings in joiner s and carpenter s workshop Hexagon adapter 1/4 (6.35 mm) Air requirements (l/min) Forward/reverse switch for rapid changes in direction Scope of delivery: Mini-Systainer; Magnetic bit holder, 4 bits Working pressure Torque max. (Nm) Speed (min -1 ) DRS 140 SYS D , Weight (kg) 4 Using compressed air 189

190 Drills Light and powerful 4 Using compressed air The drills not only have an impressive ergonomic design, but also a practical exhaust air guide directed to the rear to prevent the dispersion of dust and drilling chips into the air. 190

191 Drills Gun drill Very powerful Forward/reverse switch for rapid changes in direction With quick clamp chuck 3/8 No dust dispersion due to exhaust air hose Air requirements (l/min) Working pressure Drilling capacity, steel Drilling capacity, wood Drill chuck Speed (min -1 ) BM 525-3/8 D , Gun drill Clockwise rotation With 3/8 keyless chuck and additional handle Non-slip rubber handle reduces vibrations and prevents cold hands No dust dispersion due to exhaust air hose Powerful model with slow rotating motor. Therefore also suitable for tools with a larger diameter (e.g. stirring rods) Air requirements (l/min) Working pressure Drilling capacity, steel Drilling capacity, wood Drill chuck Speed (min -1 ) BM 753 D , Angle drill Forward/reverse switch for rapid changes in direction With quick clamp chuck 3/8 Compact design, suitable for tight spaces Air inlet with dirt strainer extends the service life of the machine No dispersion of drilling chips because exhaust air is discharged from the rear Air requirements (l/min) Working pressure Drilling capacity, steel Drilling capacity, wood Drill chuck Speed (min -1 ) BM-W 510 D , Keyless chuck Clamping width Adapted for SSBF 3/8 10 mm B BM 3/8 HW 525-L, BM-W-HW 510 AH-L SSBF 3/8 13 mm B BM-HW 753 L 4 Using compressed air 191

192 Grinding machines Versatile grinding machines for optimised work results 4 Using compressed air The low weight and compact size of the grinding machines ensure effortless operation throughout your working day. The machines are also relatively quiet and are fitted with an exhaust air hose that prevents the dispersion of dust. 192

193 Grinding machines Axial grinder Safety lever prevents unintentional start-up Non-slip rubber handle reduces vibrations and prevents cold hands No dust dispersion due to exhaust air hose Scope of delivery: in Systainer; Standard features include: 3 mm and 6 mm clamping collet Air requirements (l/min) Working pressure Speed (min -1 ) Weight (kg) SBS 1031 SYS D ,6 Axial grinder Safety lever prevents unintentional start-up Scope of delivery: Standard features include: 3 mm and 6 mm clamping collet; 5 grinding points respectively with 6 mm and 3 mm shaft, grit P60 or P80; In plastic case Air requirements (l/min) Working pressure Speed (min -1 ) Weight (kg) SBS-Set-Standard D , ,6 Precision axial grinder Mini axial grinder Effortless work thanks to small size, light weight and perfect manageability Non-slip rubber handle reduces vibrations and prevents cold hands Infinitely variable speed adjustment for different working conditions No dust dispersion due to exhaust air hose Scope of delivery: Mini-Systainer; One 2,3 mm and one 3,0 mm collet chuck Air requirements (l/min) Working pressure Speed (min -1 ) Weight (kg) Length (cm) SBS 700 SYS D , ,23 13,0 Angle grinder Suitable for grinding discs and points up to dia. 45 mm Effortless work thanks to small size, light weight and perfect manageability No dust dispersion due to exhaust air hose Air requirements (l/min) Safety lever prevents unintentional start-up Scope of delivery: Standard features include: 6 mm clamping collet Working pressure Speed (min -1 ) Weight (kg) SBS-W 522 D ,45 15,5 Length (cm) 4 Using compressed air 193

194 Grinding machines Grinding points Grit Shank diameter SFI-Standard B P60 / P80 6 / 3 Grinding drum 4 grinding drums made of rubber, plus sanding paper Grinding drums 9/12 mm diameter with 3 mm shaft, 18/25 mm with 6 mm shaft Shank diameter SLW-Set 9/12/18/25 B / 6 Abrasive sleeve Contents Grit Shank diameter SFH 18/10 B P100 6 SFH 25/10 B P100 6 SFH 9/10 B P100 3 SFH 12/10 B P100 3 Angle grinder For standard grinding wheels up to dia. 125 mm M 14 threaded spindle for standard grinding discs Handy, robust model Safety lever prevents unintentional start-up Standard features include: additional handle Scope of delivery: in Systainer Air requirements (l/min) Working pressure Speed (min -1 ) Weight (kg) WSL 125 SYS D , ,8 Abrasive belt Automatic belt tensioner 360 rotary sanding arm (width 10 mm) Scope of delivery: in Systainer; 5 Abrasive belts K80 4 Using compressed air Air requirements (l/min) Working pressure Speed (min -1 ) BDS 330 SYS D , ,75 Accessories Abrasive belt SFB 330x10 K80/5 Abrasive belt SFB 330x10 K120/5 Abrasive belt SFB 330x10 K180/5 Weight (kg) B B B

195 Saws High safety and long service life The saws are extremely pleasant to work with because the rubber-coated handle reduces vibrations and protects your hands from the cold. Furthermore, the stop bracket makes sure that your working results turn out perfectly. Body saw Safety lever prevents unintentional start-up Stop bracket ensures reliable saw guidance and extends the useful life of saw blades Non-slip rubber handle reduces vibrations and prevents cold hands No dust dispersion due to exhaust air hose Scope of delivery: D322321: 1 saw blade; D322320: in Systainer with 2x5 saw blades Air requirements (l/min) Working pressure Stroke rate (min -1 ) Stroke length Cutting thickness Weight (kg) KS 9A-SYS D , ,2 0,9 KS 9A D , ,2 0,9 Saw blades Bi-metal version Quantity in pack: 5 For metal plate thickness Length of cutting blade SGB-Bimet 0,3-0,8/5 B ,3 0,8 50 0,8 SGB-Bimet 0,8-1,2/5 B ,8 1,2 50 1,0 Pitch 4 Using compressed air 195

196 Special cutter The special cutter for flexible operation This special cutter is particularly handy and user-friendly, primarily due to the low weight and compact design of the machine. The safety lever prevents the user from switching on the machine unintentionally and reduces the risk of injury as a result. Special cutter Handy, lightweight tool Oscillating drive with 20,000 oscillations Suitable for continuous use 19 mm hexagon tool holder No dust dispersion due to exhaust air hose Safety lever prevents unintentional start-up Compatible with standard grinding discs, diamond wheels, scrapers and cutters Scope of delivery: in Systainer; One straight, one straight-stepped and one curved-stepped knife Air requirements (l/min) Working pressure Vibrations (min -1 ) Weight (kg) SPA-SYS D , ,0 4 Using compressed air Accessories for special cutter Knife set (1 straight-flat, straight-offset, bent-offset knife respectively) MR-Set-HW-SPA B

197 Riveting tongs Tidies up even during work These riveting tongs have a special storage container that catches the rivets while you are working. A selection of various rivet guides makes them suitable for different rivets the air requirements of the tool are low as well. Blind rivet gun Different rivet guides allow the use of all standard rivet types Rivet pins collect in container, reducing your workload Can be used on building sites in combination with small compressors because of low air requirement For rivet sizes mm Scope of delivery: in Systainer; Various rivet holders, 4 x 10 riveting bolts Air requirements (l/stroke) Working pressure Riveting (Ø mm) Weight (kg) NZ-SYS D ,1 6,3 2,4 4,8 1,7 4 Using compressed air 197

198 Grease guns Fast working progress without great effort The long hose on these grease guns can reach into the most difficult areas with ease the extremely versatile guns can take 400 g cartridges or loose grease and are the only guns available with two venting valves for easier ventilation. Grease gun Common features With 1:40 pressure ratio. 6 bar input pressure corresponds to 240 bar pressure at the hydraulic nipple Quick and easy working progress with two convenient venting valves For standard 400 g cartridges or poured grease 4-claw retainer system for perfect grip of the grease nipple With robust metal casing FP-M Manual grease gun A shot of grease is produced every time the trigger is pressed With 200 mm connection hose 4 Using compressed air FP-A Automatic grease gun Grease is delivered when the trigger lever is pressed and stops when the trigger is released The 800 mm long connecting hose enables you to reach awkward spots Can be used with grease NLGI, stages 1-3 Air requirements (l/stroke) Working pressure Weight (kg) FP-M D , ,5 FP-A D , ,5 198

199 Oil extracting device Quiet and durable This oil extracting device has two suction probes that enable you to work more quickly and an extra-large nozzle that allows you to empty the vessel without using tools. Suitable for all kinds of application. Oil extraction device The plug adapter for the suction probes ensure rapid probe changes without requiring tools 2 suction probes attached via connector sleeves for rapid working Impact-resistant plastic casing for a long service life Quiet due to exhaust air silencer The large 20 cm nozzle allows for rapid vessel drainage without requiring tools Wide base for extra stability Locking lever for smooth continuous operation Scope of delivery: With 3 probes (7 and 10 mm in dia., length 1 m) Air requirements (l/min) Working pressure Tank vol. (l) Weight (kg) OBG D ,3 5,5 1,7 4 Using compressed air 199

200 Needle descalers Specially robust all-metal enclosure 4 Using compressed air The needle descalers in a solid metal housing have an impressively long service life and are fitted with extremely durable needles made from special steel. 200

201 Needle descaler Straight needle descaler Robust metal casing for a long service life Special steel needles with an extended useful life, needle length 145 mm, dia. 3 mm Guide bush easy to remove for rapid needle replacement, no tools required Scope of delivery: in Systainer Air requirements (l/min) Working pressure Stamping number (min -1 ) Number of needles Weight (kg) NP-AT 12 SYS D , ,2 Gun needle descaler Robust metal casing for a long service life Special steel needles with an extended useful life, needle length 145 mm, dia. 3 mm Depth adjustment of needle guide bush for perfect adaptation to changing working conditions Gun grip for ergonomic handling Scope of delivery: in Systainer Air requirements (l/min) Working pressure Stamping number (min -1 ) Number of needles Weight (kg) NP-AT 28 SYS D , ,5 Spare needles Contents AT 12 B Set with 12 pieces for AT 12 AT 28 B Set with 28 pieces for AT 28 4 Using compressed air 201

202 Chisel hammers Enormous impact power and low weight 4 Using compressed air The chisel hammers are characterised by an extremely high impact power and a relatively low weight. Whether pointed chisels, flat chisels, boasting chisel, sheet metal cutting chisels or grooving chisels you are sure to find the right chisel hammer and accessories for every application. 202

203 Overview of our chisel types Chisel type Pointed chisel Flat chisel Application For general chiselling and demolition work in masonry, concrete and stone, e.g. for installing electric cables For general chiselling and demolition work in masonry, concrete and stone Boasting chisel, straight Removal of material from large surfaces, e.g. tiles or plaster Boasting chisel, curved Removal of tiles or plaster, for example, ergonomic curve for effortless work Sheet metal cutting chisel Grooving chisel Cutting of body parts or cutting sheet metal to size Chiselling slots and channels in masonry, stone and concrete, ergonomic curve for effortless work Chisel hammer 10 mm With cross-slot holding cap Scope of delivery: Pointed chisel 185 mm, flat chisel 175 mm, metal slitting chisel 175 mm; Metal slitting chisel 180 mm, bolt removal chisel 175 mm; Plastic case Tool reception (Hexagonal bolt) Air requirements (l/min) Working pressure Stamping number (min -1 ) Stroke length Weight (kg) MLH-MHM D ,5 Chisel hammer 10 mm Thanks to the high impact frequency, particularly well suited to sheet metal cutting work, e.g. in the automotive trade With cross-slot holding cap Scope of delivery: metal slitting chisel 125 mm, metal cutting chisel 130 mm; Hole cutting chisel 125 mm, flat chisel, bent, 180 mm; Plastic case Tool reception (Hexagonal bolt) Air requirements (l/min) Working pressure Stamping number (min -1 ) Stroke length Weight (kg) MLH-Kfz D ,2 Chisel hammer 10 mm Robust chisel hammer with high impact power and low weight With cross-slot holding cap Tool reception (Hexagonal bolt) Scope of delivery: in Systainer; pointed chisel 180 mm, flat chisel 180 mm, boasting chisel curved Air requirements (l/min) Working pressure Stamping number (min -1 ) Stroke length MLH-MMH 10 SYS D , ,5 Weight (kg) 4 Using compressed air 203

204 Chisel hammers Chisel 10 mm Compatible with chisel hammers with 10 mm holder HSS: extra hard, wear-resistant Accessories Retaining cap HK-K-MHM/Kfz Retaining cap HK-K-MMH 10 Tension spring SSF-SM/Kfz B G B Chisel hammer 12 mm Lightweight chisel hammer with enormous impact power Extremely wear-resistant, even after continuous operation Scope of delivery: in Systainer; pointed chisel 195 mm, flat chisel 250 mm Tool reception (Hexagonal bolt) Air requirements (l/min) Working pressure Stamping number (min -1 ) Stroke length Weight (kg) MLH-SMH 19 SYS D ,2 Chisel with hexagon 12 mm Made of high-alloy tool steel Compatible with chisel hammer with 12 mm holder HSS: extra hard, wear-resistant Dimensions Version Dimensions Version ML10-S 200x12 B x12 Pointed chisel ML10-F 180x20 B x20 Flat chisel ML10-F 250x20 B x20 Flat chisel ML10-BG 180x50 B x50 Boasting chisel, straight ML10-BK 180x50 B x50 Boasting chisel, bent ML10-BK215x100 B x100 Boasting chisel, bent ML10-BS 135x18 B x18 Sheet metal cutting chisel ML10-N 210x23 B x23 Grooving chisel ML10-S 180x12 HSS B x12 Pointed chisel ML10-S 250x12 HSS B x12 Pointed chisel ML10-F 250x12 HSS B x12 Flat chisel 4 Using compressed air ML12-S 190x20 HSS B x20 Pointed chisel ML12-S 270x20 HSS B x20 Pointed chisel ML12-F 190x20 HSS B x20 Flat chisel ML12-F 270x20 HSS B x20 Flat chisel ML12-BG 255x50 HSS B x50 Boasting chisel ML12-BG 265x95 HSS B x95 Boasting chisel Accessories Retaining cap HK-K-SMH 19 B Retaining cap HK-K-SMH 55 B

205 Staplers and nail guns For strong joints Our extensive range of staplers and nail guns offers the perfect machine for every application and includes a wide selection of compatible nails and staples. 4 Using compressed air 205

206 Overview of our staplers and nail guns Sheeting, insulation material ++ Fabrics, leather ++ Furniture rear panels ++ + KLG KLG KLG SNG-SK 50 PNG-PN 25 Skirting boards ++ + Wooden decks ++ + Groove and tongue boards/ panels ++ + Plaster fibre boards/osbs ++ Crates, pallets Trim strips, decorative elements + ++ Window beads very well suited + well suited Stapler For attaching interior panelling, furniture back boards, plastic sheets, fabrics, leather, insulating material, carpets, upholstery and fur/hides Extremely compact design, effortless work for long periods due to low weight Long tip suitable for reaching areas that are difficult to access Non-slip rubber handle reduces vibrations and prevents cold hands Two-stage trigger prevents injuries caused by tool triggering accidentally Quiet because exhaust air is discharged from the rear For type 80 staples, length 4-16 mm Air requirements (l/impact) Working pressure Magazine capacity Weight (kg) KLG D , ,87 4 Using compressed air Staples, type 80 C = chisel point NK = galvanised Back width Price for bulk quantities on request Wire gauge Length Packaging unit (piece(s)) Bulk buying (piece(s)) KL 80/06 CNK/3000 C ,8 0,9x0, KL 80/08 CNK/3000 C ,8 0,9x0, KL 80/10 CNK/3000 C ,8 0,9x0, KL 80/12 CNK/3000 C ,8 0,9x0, KL 80/14 CNK/3000 C ,8 0,9x0, KL 80/16 CNK/3000 C ,8 0,9x0,

207 Tackers, staplers and nail guns Stapler For attaching wall panelling, tongue and groove boards, profiled boards and furniture back boards as well as manufacturing boxes and fences, suitable for exhibition construction and interior fittings Compact design, effortless work for long periods due to low weight Contact release for rapid working progress With depth regulator for adjusting the insertion depth Non-slip rubber handle reduces vibrations and prevents cold hands Rotatable exhaust air guide For type 90 staples, length mm Scope of delivery: in Systainer; Protective goggles; 2000 type 90 staples, length 30 mm Air requirements (l/impact) Working pressure Magazine capacity Weight (kg) KLG SYS D , ,1 Staples, type 90 C = chisel point NK = galvanised H = resinated V2A: stainless steel Price for bulk quantities on request Back width Wire gauge Length Packaging unit (piece(s)) Bulk buying (piece(s)) KL 90/15 CNKH/2000 C ,7 1,25x1, KL 90/20 CNKH/2000 C ,7 1,25x1, KL 90/25 CNKH/2000 C ,7 1,25x1, KL 90/28 CNKH/5000 C ,7 1,25x1, KL 90/30 CNKH/2000 C ,7 1,25x1, KL 90/30 CV2AH/5000 C ,7 1,25x1, KL 90/35 CNKH/2000 C ,7 1,25x1, KL 90/40 CNKH/2000 C ,7 1,25x1, Stapler For attaching plasterboard, OSBs and chip board as well as manufacturing pallets, boxes, crates, shuttering, etc. With depth regulator for adjusting the insertion depth Selection between single release and contact release for rapid working progress Front panel easy to open without tools in the event of problems Non-slip rubber handle reduces vibrations and prevents cold hands Rotatable exhaust air guide For type 114 staples, up to 64 mm TIP: Set the working pressure or insertion depth so that the staple only sinks in slightly to prevent tearing away when working with plasterboards Scope of delivery: Protective goggles Air requirements (l/impact) Working pressure Magazine capacity KLG D , ,5 Weight (kg) 4 Using compressed air 207

208 Tackers, staplers and nail guns Staples, type 114 Corresponds to standard DIN D40-D63 C = chisel point NK = galvanised H = resinated Back width Wire gauge Length Packaging unit (piece(s)) KL 114/30 CNKH/20000 C ,8 1,6x1, KL 114/35 CNKH/10000 C ,8 1,6x1, KL 114/40 CNKH/10000 C ,8 1,6x1, KL 114/45 CNKH/10000 C ,8 1,6x1, KL 114/50 CNKH/10000 C ,8 1,6x1, KL 114/65 CNKH/10000 C ,8 1,6x1, Combination nailer For staples (invisible joins in the jaws of the groove on tongue and groove boards) and pan-head nails (edges of wood panelling, decorative or profiled strips and skirting board) With depth regulator for adjusting the insertion depth Safe to use with contact fuse Non-slip rubber handle reduces vibrations and prevents cold hands Rubber cap for the contact safety catch prevents damage to sensitive wood The rubber contact points with anti-slip function protect sensitive surfaces Front panel easy to open without tools in the event of problems For type SN pan-head nails (16-40 mm) and type 90 staples (15-40 mm) Scope of delivery: in Systainer; 1000 type SN panhead nails, length 40mm; 2000 type 90 staples, length 30 mm Air requirements (l/impact) Working pressure Magazine capacity Weight (kg) KNG 40 SYS D , ,4 4 Using compressed air Upsetting nail driver For securing wooden ceilings, panels, skirting board, decorative strips and manufacturing fences Compact design, effortless work for long periods due to low weight Contact release for rapid working progress With depth regulator for adjusting the insertion depth Front panel easy to open without tools in the event of problems Non-slip rubber handle reduces vibrations and prevents cold hands Air requirements (l/impact) Rotatable exhaust air guide For brad nails type SN, length mm Scope of delivery: in Systainer; Protective goggles; 5000 type SN pan-head nails, length 30mm Working pressure Magazine capacity SNG-SK 50 SYS D , ,26 Weight (kg) 208

209 Tackers, staplers and nail guns SN pan-head nails NK = galvanised V2A: stainless steel Wire gauge Length Packaging unit (piece(s)) SN 113 NK/1000 C ,9x1, SN 116 NK/1000 C ,9x1, SN 116 NK/5000 C ,9x1, SN 120 NK/5000 C ,9x1, SN 125 NK/1000 C ,9x1, SN 125 NK/5000 C ,9x1, SN 130 NK/1000 C ,9x1, SN 130 NK/5000 C ,9x1, SN 130 V2A/5000 C ,9x1, SN 135 NK/5000 C ,9x1, SN 140 NK/5000 C ,9x1, SN 150 NK/5000 C ,9x1, Pin nailer For securing decorative profiles, window beads and ornamentation Pin ensures virtually invisible join, subsequent expansion of holes not necessary Extremely compact design, effortless work for long periods due to low weight Non-slip rubber handle reduces vibrations and prevents cold hands Two-stage trigger prevents injuries caused by tool triggering accidentally For pin nails type PN, length mm Scope of delivery: in Systainer; Protective goggles Air requirements (l/impact) Working pressure Magazine capacity Weight (kg) PNG-PN 25 SYS D , ,95 Push pin NK = galvanised Wire gauge Length Packaging unit (piece(s)) PN 15-0,6 NK/10000 F , PN 18-0,6 NK/10000 F , PN 22-0,6 NK/10000 F , PN 25-0,6 NK/10000 F , Staples, type 347 C = chisel point NK = galvanised Back width H = resinated Wire gauge Length Packaging unit (piece(s)) Bulk buying (piece(s)) KL 347/10 CNK/2500 C ,55 0,9x0, KL 347/16 CNK/2500 C ,55 0,9x0, KL 347/20 CNK/2500 C ,55 0,9x0, KL 347/25 CNKH/2500 C ,55 0,9x0, Using compressed air 209

210 T-nail type TN NK = galvanised Wire gauge 4 Using compressed air Tackers, staplers and nail guns Length Packaging unit (piece(s)) TN 22/50 NK/10000 F , TN 22/60 NK/10000 F , TN 22/63 NK/10000 F , Nail strip type RN Round-head nail In plastic-bound strips BK = bright H = resinated Nail angle ( ) Wire gauge Length Packaging unit (piece(s)) RN 29/65 BKH/3000 F , RN 31/70 BKH/3000 F , RN 31/80 BKH/3000 F , RN 31/90 BKH/3000 F , RN 34/100 BKH/2000 F ,

211 Paint spray guns Flexibility in every application The right gun and compatible accessories for every application. Our paint spray guns produce an even spray pattern and achieve a high transfer rate the foundation for efficient working and cost savings. 4 Using compressed air 211

212 Overview of our paint spray guns D D D Paint spray guns with flow cups or replaceable cups Sector: woodworking/painting D030310; D030011; D030312; D D030400; D Paint spray guns with material connection Paint spray gun with suction cup D D D Materials Mini-Vario 2 FSP-AZ 2 FSP-Optimal 2001 FSP-FP-HTE2 FSP-FP-HTE2-WB FSP-W 400 FSP-FP- HTE-MA FSP-FP 2001 M-MA FSP-FP-HTE-S Staining 1.0 / / / / 1.5 / / 1.4 / 1.6 / / 1.5 / / 1.5 / 1.8 Glazes 1.0 / / / / / / / 1.3 Putty 2.2 / / 2.5 / 3.0 / / / 2.5 / 3.0 Filler 1.7 / / 1.5 / 1.8 Primer 1.0 / / / 1.5 / C top coat 1.0 / / / / 1.5 / 1.8 / C top coat 1.0 / / / / 1.5 / 1.8 / / 1.4 / / 1.4 / / 1.4 / / 1.4 / 1.6 Clear varnishes 1.0 / / / / 1.3 / / 1.4 Textured paint 1.9 / 2.2 / / 2.0 / / 1.5 / / 1.5 / / 1.5 / 1.8 / / 1.5 / 1.8 / / 1.3 / / 2.0 / / 1.5 / / 1.5 / / 1.5 / 1.8 / / 1.5 / 1.8 / / 1.3 / / 2.0 / 2.5 Latex paint 2.0 / / 2.5 / 3.0 D D D Paint spray guns with flow cups or replaceable cups D030310; D030011; D030312; D Branch: automotive D030400; D Paint spray guns with material connection Paint spray gun with suction cup D D D Materials Mini-Vario 2 FSP-AZ 2 FSP-Optimal 2001 FSP-FP-HTE2 FSP-FP-HTE2-WB FSP-W 400 FSP-FP- HTE-MA FSP-FP 2001 M-MA FSP-FP-HTE-S Putty 2.0 / 2.5 / / / 2.5 / Using compressed air Primer 1.3 / 1.5 / 1.8 Filler 1.3 / 1.5 / C top coat/ base coat 2-C top coat/ base coat 1.3 / 1.4 / / 1.4 / / 1.4 / / 1.4 / / 1.5 / / 1.5 / / 1.5 / / 1.5 / 1.8 Clear varnish 1.3 / 1.4 Please ALWAYS consult the paint data sheet of the manufacturer it contains exact specifications of the nozzle size you need to use 212

213 Overview of our paint spray guns D D D D030310; D030011; D030312; D D030400; D D D D Mini- Vario 2 FSP- AZ 2 FSP- Optimal 2001 FSP-FP- HTE2, FSP-FP- HTE2-WB FSP-W 400 FSP-FP- HTE-MA FSP-FP 2001 M-MA FSP-FP- HTE-S Application Small surfaces Large surfaces Water-based lacquers Lacquer solvents Stepless round/wide jet regulation Features Material flow regulation Air quantity regulation VOC-compliant transmission transfer rate (>65%) Compatible with replaceable cups for fast paint change and storage of residual paint Nozzle and needle made of high-grade steel or stainless steel/brass suitable for use with water-based lacquers Wide range of nozzle sizes Easy to clean thanks to polished surface Slotted nozzle for efficient processing and atomisation of latex paints Compact design for tireless work Overhead work possible With material connection for use with material pressure vessel With flow cup With suction cup ++ very well suited + well suited available 4 Using compressed air 213

214 Paint spray guns Painting with flowing cup Paint guns Versatile spray gun for smaller surfaces With material quantity adjuster for infinitely variable adjustment of the material quantity Infinitely variable spray pattern adjustment from a narrow to a wide jet Scope of delivery: With flow cup and 2 suction cups with adapter Nozzle Ø Air requirements (l/min) Working pressure Weight (kg) FSP-Mini-Vario 2 D , ,4 Accessories Contents Nozzle Ø Size DSZ 0,5 Mini-Vario 2 B Nozzle set 0,5 DSZ 1,0 Mini-Vario 2 B Nozzle set 1,0 DSZ 1,2 Mini-Vario 2 B Nozzle set 1,2 FB 0,25 l-az 2 B Flowing cup 0,25 l Paint guns Suitable for processing water-soluble and solvent-based materials due to stainless steel paint nozzle and needle Infinitely variable spray pattern adjustment from a narrow to a wide jet With material quantity adjuster for infinitely variable adjustment of the material quantity With air quantity regulator for direct air quantity regulation on the gun Low weight and well balanced gun for effortless work over long periods Suitable for processing different materials, assortment of nozzles from dia. 0.5 to 1.2 mm Gun is quick and easy to clean due to antistick coating Scope of delivery: nozzle 0.5 mm dia. and flowing cup 0.25 l Air requirements (l/min) Working pressure Weight (kg) FSP-AZ 2 D ,27 Accessories 4 Using compressed air DSZ 0,5 AZ 2 B Nozzle set 0,5 DSZ 0,8 AZ 2 B Nozzle set 0,8 DSZ 1,0 AZ 2 B Nozzle set 1,0 DSZ 1,2 AZ 2 B Nozzle set 1,2 FB 0,25 l-az 2 B Flowing cup 0,25 l Contents Size Nozzle Ø 214

215 Paint spray guns Painting with flowing cup Paint guns With stainless steel nozzle and flowing cup 0.5 l with drop stop With air micrometer for air pressure regulation directly on the gun Infinitely variable spray pattern adjustment from a narrow to a wide jet With material quantity adjuster for infinitely variable adjustment of the material quantity Nozzle Ø Air requirements (l/min) Working pressure Weight (kg) FSP-Optimal ,5 D , ,72 Accessories Contents Nozzle Ø Size DSZ 1,3 Optimal 2001 B Nozzle set 1,3 DSZ 1,5 Optimal 2001 B Nozzle set 1,5 DSZ 1,7 Optimal 2001 B Nozzle set 1,7 DSZ 1,9 Optimal 2001 B Nozzle set 1,9 DSZ 2,2 Optimal 2001 B Nozzle set 2,2 DSZ 2,5 Optimal 2001 B Nozzle set 2,5 FB 0,5 l-optimal 2001 B Flowing cup 0,5 l 4 Using compressed air 215

216 Paint spray guns Painting with flowing cup Paint guns HTE2 Common features Suitable for processing water-soluble and solvent-based materials due to stainless steel paint nozzle and needle Suitable for large surfaces Extra-fine spray, even with high-viscosity materials Infinitely variable spray pattern adjustment from a narrow to a wide jet Effortless work for long periods due to low weight The new polished surface of the gun is extremely easy to clean With material quantity adjuster for infinitely variable adjustment of the material quantity VOC-compliant transfer rate Paint guns Flow cup version Scope of delivery: Flowing cup 0.6 l Nozzle Ø Air requirements (l/min) Working pressure Weight (kg) FSP-FP-HTE2-1,3 D , ,52 FSP-FP-HTE2-1,5 D , ,52 FSP-FP-HTE2-1,8 D , ,52 Paint guns Compatible with replaceable cup system and flow cups Scope of delivery: 3 Replaceable cups 0.6 l; 3 Covers; 3 Plugs Nozzle Ø Air requirements (l/min) Working pressure Weight (kg) FSP-FP-HTE2 WB D , ,54 Changing cup system Suitable for FP-HTE2 and W 400 The paint container can be replaced quickly without being emptied. This means that different paints or cleaning agents can be used with little effort A simple retainer ring guarantees quick changing of the vessels The support adapters (for FP-HTE or W 400) fit on paint spray guns already on the market, thus permitting retrofitting If a paint container is used for storage, it is sealed with the plug included in the delivery The mixing scale at the paint container facilitates exact mixing of paints and lacquers without a mixing gauge Cup capacity: 0.6 l 4 Using compressed air WB-Set 5 B Cups, 5 Covers, 5 Plugs, 5 Filter 250 μm WB-Set 50 B Cups, 50 Covers, 50 Plugs, 50 Filter 250 μm AD-FP-HTE B Support adapter AD-W 400 B Support adapter F-WB 250 μm /5 B Filter 250 μm (standard) F-WB 125 μm /5 B Filter 125 μm (especially for water-based clear varnish) Contents 216

217 Paint spray guns Painting with flowing cup Accessories Contents Nozzle Ø Size DSZ 1,3 FP-HTE B Nozzle set 1,3 DSZ 1,5 FP-HTE B Nozzle set 1,5 DSZ 1,8 FP-HTE B Nozzle set 1,8 DSZ 2,0 FP-HTE B Nozzle set 2,0 DSZ 2,5 FP-HTE B Nozzle set 2,5 DSZ 3,0 FP-HTE B Nozzle set 3,0 FB 0,6 l-fp-hte B Flowing cup 0,6 l Paint guns Suction cup version Suitable for large surfaces Suitable for processing water-soluble and solvent-based materials due to stainless steel paint nozzle and needle Extra-fine spray, even with high-viscosity materials Infinitely variable spray pattern adjustment from a narrow to a wide jet With material quantity adjuster for infinitely variable adjustment of the material quantity Scope of delivery: Suction cup 1.0 l Nozzle Ø Air requirements (l/min) Working pressure Weight (kg) FSP-FP-HTE-S D , ,82 Accessories Contents Nozzle Ø DSZ 1,3 FP-HTE-S B Nozzle set 1,3 DSZ 1,5 FP-HTE-S B Nozzle set 1,5 DSZ 1,8 FP-HTE-S B Nozzle set 1,8 DSZ 2,0 FP-HTE-S B Nozzle set 2,0 DSZ 2,5 FP-HTE-S B Nozzle set 2,5 DSZ 3,0 FP-HTE-S B Nozzle set 3,0 4 Using compressed air 217

218 Paint spray guns Painting with flowing cup Paint guns Suitable for large surfaces Extra-fine spray and even coating With material quantity adjuster for infinitely variable adjustment of the material quantity Suitable for processing water-soluble and solvent-based materials because all metal components are made from stainless steel Excellent handling due to ergonomic handle and favourable weight distribution No excessive strain due to low weight and minimal trigger force required Infinitely variable spray pattern adjustment from a narrow to a wide jet Chrome-plated gun that is easy to clean and maintain With air micrometer for air pressure regulation directly on the gun Low noise level of only 79.7 db(a) corresponds to European standards VOC-compliant transfer rate Nozzle Ø Air requirements (l/min) Working pressure Weight (kg) FSP-W 400-1,3 D , ,44 FSP-W 400-1,8 D , ,44 Accessories Contents Nozzle Ø Fitted air cap Compatible with nozzle dia. Size DSZ 1,3 W 400/200 B Nozzle set 1,3 B030406/ B DSZ 1,4 W 400/200 B Nozzle set 1,4 B030406/ B DSZ 1,6 W 400/200 B Nozzle set 1,6 B030406/ B DSZ 1,8 W 400/200 B Nozzle set 1,8 B030405/ B LK 16 W 400 B Air cap 1,3; 1,4; 1,6 LK 18 W 400 B Air cap 1,8 F-Set-W 400 B Filter FB 0,6 l-w 400 B Flowing cup 0,6 l Paint guns Including 3/8 a material connection for use with material pressure vessels Suitable for large surfaces Suitable for processing water-soluble and solvent-based materials due to stainless steel paint nozzle and needle Extra-fine spray, even with high-viscosity materials Infinitely variable spray pattern adjustment from a narrow to a wide jet Effortless work for long periods due to low weight With paint regulation valve and drop stop 4 Using compressed air Air requirements (l/min) Working pressure Weight (kg) FSP-FP-HTE-MA D ,48 1,5 Nozzle Ø 218

219 Paint spray guns Painting with material connection Accessories Contents Nozzle Ø DSZ 1,0 FP-HTE-MA B Nozzle set 1,0 DSZ 1,3 FP-HTE-MA B Nozzle set 1,3 DSZ 1,5 FP-HTE-MA B Nozzle set 1,5 DSZ 1,8 FP-HTE-MA B Nozzle set 1,8 DSZ 2,0 FP-HTE-MA B Nozzle set 2,0 DSZ 2,5 FP-HTE-MA B Nozzle set 2,5 Paint spray gun With 3/8 a material connection for use over large surfaces in combination with material pressure vessels Suitable for colour effect and emulsion paints With air quantity regulator for direct air quantity regulation on the gun With material quantity adjuster for infinitely variable adjustment of the material quantity Air requirements (l/min) Working pressure Weight (kg) Nozzle Ø Material connection ( ) FSP-FP 2001 M-MA D ,7 2,5 3/8a Accessories Contents Nozzle Ø DSZ 2,0 FP 2001 M-MA B Nozzle set 2,0 DSZ 2,5 FP 2001 M-MA B Nozzle set 2,5 DSZ 3,0 FP 2001 M-MA B Nozzle set 3,0 Viscosity measuring cup Breathing mask For determining lacquer viscosity in acc. with Ford-4 / DIN EN ISO 2431 Measurement of time until the paint filament tears for the first time Comparison of viscosity with manufacturer s paint specifications Easy to clean because made completely of plastic With 4 mm opening With 2 replaceable activated carbon filters A1 as per DIN EN for organic gases and vapours ATM-A1 D Breathing mask F-ATM B Spare filter VF-ATM / 10 B Preliminary filter Contents B-Ford 4 With retaining ring and 2 prefilters B Using compressed air 219

220 Plaster sprayers Versatile for different materials 4 Using compressed air Our plaster sprayers are extremely versatile and can be used to spray different materials. We also offer spray pipes for viscous materials such as emulsion paint, mineral/synthetic plaster as well as funnel spray guns for processing rough plaster, fibre plaster, chips, etc. 220

221 Plaster spraying devices Funnel spray gun For spraying rough plaster, fibre plaster, chips, etc. Air flow regulation valve allows perfect adjustment of air flow rate for the material being processed. Additional pressure reducer not required Suitable for spraying walls and ceilings (45 adapter included) Material flow regulation valve for processing plaster with max. grit size of 3 mm Large filling hopper for use on large surfaces. Easy guidance of the gun due to additional handle on the filling hopper Locking trigger clip makes work easier Flowing cup capacity 5 l Scope of delivery: Standard features include: nozzle dia. 4, 6 and 8 mm for plaster and nozzle dia. 15 and 18 mm for chips, etc. Air requirements (l/min) Working pressure Weight (kg) TSP D ,26 Accessories Contents Nozzle Ø Size ED 4,5 HW-TSP B Nozzle 4,5 ED 6,0 HW-TSP B Nozzle 6,0 ED 8,0 HW-TSP B Nozzle 8,0 ED 15,0 HW-TSP B Nozzle 15,0 ED 17,5 HW-TSP B Nozzle 17,5 FB 5,0 l-hw-tsp B Flowing cup 5,0 l Spray pipe For viscous materials, such as emulsion paint, mineral and plastic plaster Material connector with claw coupling V2A steel nozzles with 2 mm air holes Material and air stop cock Length Air requirements (l/min) Weight (kg) Nozzle Ø SPR 330-6,5 D ,2 6,5 Spray pipe For viscous materials, such as emulsion paint, mineral and plastic plaster Material connector with claw coupling V2A steel nozzles with 2 mm air holes Material and air stop cock Length Scope of delivery: Systainer set including nozzles 4.5/6.5/8.5/10.5 mm and cleaning brush Air requirements (l/min) Weight (kg) Nozzle Ø SPR 215-6,5 D ,9 6,5 SPR 215-8,5 D ,9 8,5 SPR-Set 215 SYS D ,9 4,5-10,5 4 Using compressed air 221

222 Plaster spraying devices Accessories Contents Length Nozzle Ø SRV-V800 D Spray pipe extension, 800 for spraying walls and ceiling up to 3 m height SPW 70 D Spraying angle 70, for easy work in corners and tight spaces ED 4,5-2 SPR B Nozzle 4,5 ED 6,5-2 SPR B Nozzle 6,5 ED 8,5-2 SPR B Nozzle 8,5 ED 10,5-2 SPR B Nozzle 10,5 ED 2,0 SPR B Nozzle 2,0 ED 4,5-1 SPR B Nozzle 4,5 ED 6,5-1 SPR B Nozzle 6,5 ED 8,5-1 SPR B Nozzle 8,5 ED 10,5-1 SPR B Nozzle 10,5 4 Using compressed air 222

223 Spray guns Simple handling thanks to compact design Due to the low air requirements, these spray guns can be used with small compressors and are therefore particularly economical. 4 Using compressed air 223

224 Spray gun Handy aluminium spray gun With material and air flow regulation Suction cup with large filler opening. Easy to clean Working pressure Air requirements (l/min) Weight (kg) Tank vol. (l) SPP-SM D ,64 1,0 Accessories Suction cup SB 1,0 l-sm B Spray gun Swivelling nozzle head sprays in all directions without the user having to tilt the gun all material sprayed out without leaving residues Effective, low-mist material atomisation High-quality spray gun with 0.7 l Hostalen vessel Robust cup with light weight Filling level visible from outside thanks to transparent cup Working pressure Air requirements (l/min) Weight (kg) Tank vol. (l) SPP-SE D ,86 0,7 Spraying lance Including 3/8 a material connection for use with material pressure vessels Spraying, disinfecting, impregnating, cleaning For liquids that have to be atomised, such as wood preservatives, wallpaper stripping agents, for disinfecting and impregnating With universal nozzle, hand valve and locking device for trigger Material connection ( ) Length 4 Using compressed air Spray guns SPL 750 D /8a

225 Special gun Easy to use even in areas that are difficult to access An impressive special gun that not only has an ergonomic, compact design, but is also extremely lightweight. The 900 mm spray hose can reach even the most awkward areas with limited access. Combination gun For standard adapters with 40 mm cord thread Scope of delivery: Standard features include: 90 cm spray hose Air requirements (l/min) Working pressure Weight (kg) UHW 2000 D ,53 4 Using compressed air 225

226 Blasting devices Flexible use with different blasting abrasives 4 Using compressed air Our blasting devices can be used for blasting, derusting, roughening up, removing surface layers, matting, hardening, etc. You are sure to find the right product for your application here. 226

227 Overview of our blasting devices D D D SSP- Strahlfix SSP-SAV SSP-SAW 4 SYS Application frequency Occasional use Occasional to frequent use Frequent use Application Blasting with metallic blasting abrasives ++ Blasting with mineral blasting abrasives Blasting with organic blasting abrasives Blasting with glass/ceramic beads Derusting Roughing/matting Hardening ++ Features Fast and simple nozzle change because no tools are needed Fast and simple refilling of the blasting abrasive through cups with bayonet coupling Additional suction hose for direct extraction of the blasting abrasive from buckets or sacks 130 cm Nozzle of hardened steel guarantees longer service life, less wear and fewer nozzle changes ++ Nozzle of tungsten carbide guarantees very long service life, minimal wear and fewer nozzle changes ++ Systainer packaging offers good protection and transport option ++ Nozzle size 5 mm 5 mm 6 mm ++ very well suited 4 Using compressed air 227

228 Blasting devices Spray gun For blasting abrasive with grit up to 0.8 mm Suction cup (1 l) with bayonet coupling for rapid filling Air requirements (l/min) Working pressure Grit Nozzle Ø Weight (kg) SSP-Strahlfix D ,0 max. 0,8 5 0,64 Accessories Nozzle ED-Strahlfix Nozzle ED-Set-Strahlfix B B Spray gun With hardened jet nozzle Suction cup (1 l) with bayonet coupling for rapid filling For blasting abrasive with grit up to 0.8 mm Air requirements (l/min) Working pressure Grit Nozzle Ø Weight (kg) SSP-SAV D max. 0,8 5 0,8 Accessories Nozzle ED 5,0 SAV B Spray gun For blasting abrasive with grit up to 0.8 mm Suction cup (1 l) with bayonet coupling for rapid filling Nozzle made of carbide Scope of delivery: in Systainer; Standard features include: hose 130 cm for direct removal from containers or sacks Air requirements (l/min) Working pressure Grit Nozzle Ø Weight (kg) SSP-SAW 4 SYS D max. 0,8 6 0,88 4 Using compressed air Accessories Nozzle ED-SAW 4 B

229 Blasting devices Pressure spray gun For use with pressure blasting device DSG 10, material pressure vessel MDB 24 ZN and MDB 40 V4A Air requirements (l/min) Weight (kg) Nozzle Ø SSP-DSP D ,66 5 Pressure blasting device Galvanised 24 l vessel with all the necessary safety fittings Water separator at the air inlet and pressure reducer for adjusting the material pressure For blasting abrasive with grit up to 0.8 mm Scope of delivery: Pressure vessel, blasting hose unit 10 m, pressure spray gun Air requirements (l/min) Working pressure Material pressure Weight (kg) Tank vol. (l) Grit DSG 10 D ,5-2, ,2-0,8 Accessories Nozzle ED-DSG Material hose SL-Set-M12,7-D6/5m B D Material hose SL-Set-M12,7-D6/10m D Spray protective hood Robust plastic housing Large, replaceable glass observation window Neck protection STSH D Accessories for sand blasting, general SBE-Acetat 90x110 STSH SBE-Min-glas 90x110 STSH Blasting abrasive Ground blast furnace slag Grain mm Does not cause silicosis Suitable for all listed spray guns and devices Contents 7.0 kg STM-HOS 7,0 G G B Using compressed air 229

230 Material pressure vessels Particularly suitable for large surfaces 4 Using compressed air Our extremely versatile material pressure vessels are suitable for processing paint, lacquers and varnishes, priming, sandblasting and staining, for cleaning agent, wallpaper stripper or spraying plaster and numerous other application areas. 230

231 Overview of our material pressure vessels MDB-FDB 2 MDB 10 MDB 24 MDB 24 ZN MDB 40 V4A D D D D D Application Latex paint Colour or multiple effect paints Wallpaper solvent Impregnation Penetrating stopper material Glazes Cleaning agent Primer Top coat Spraying plaster Liquid woodchip Concrete primer Sand blasting Cotton, textile fibre and cellulose plaster very well suited 4 Using compressed air 231

232 Paint pressure vessel For spraying paint, lacquers and varnishes using paint spray guns or a spray lance Pressure reducer allows perfect adjustment of material pressure for the material being processed Stainless aluminium vessel for a long service life Base strengthened by metal ring Handle for carrying the vessel during the spraying process Safety valve on the screw cap provides additional protection for the user Large screw cap makes the vessel easy to fill and clean Compressed air supply interrupted at the air inlet valve. The hose can remain connected Scope of delivery: Standard features include: multi-purpose material hose, length 1.5 m Working pressure Tank vol. (l) Weight (kg) MDB-FDB 2 D ,4 Material pressure vessels Material connector 3/8 a with internal cone Standard features include: pressure reducer for material pressure adjustment, vessel bleed valve Scope of delivery: Vessel bleed valve Working pressure Tank vol. (l) Weight (kg) Pressure reducer MDB 10 D ,4 Farbboy Robust frame for extra stability Large wheels for easy transportation Material connector 3/8 a Scope of delivery: Standard features include: pressure reducer and pressure gauge for material pressure adjustment Working pressure Tank vol. (l) Interior tank vol. (l) 4 Using compressed air Material pressure vessels Weight (kg) MDB 24 D ,6 232

233 Material pressure vessels Spritzboy Robust frame for extra stability Large wheels for easy transportation 2 pressure reducers with pressure gauges for adjusting the material and working pressure Water separator at air inlet 2 material connectors (1 large claw coupling, 1 x connecting thread 3/8 a) Spritzboy 40: with V4A vessel Spritzboy 24: with galvanised vessel Working pressure Tank vol. (l) Interior tank vol. (l) Weight (kg) MDB 24 ZN D ,5 MDB 40 V4A D Combination material hose For material pressure vessels Resistant against diluting agents Material connection ( ) Length (m) Material hose Air hose SL-Set-M13-D10-10m D /8i 10 13x4 10x2,7 DLS-Set-M9-D10-5m D /8i 5 9x3,5 10x2,7 SL-Set-M19-D9-8m D /8i 8 19x4 9x3 Material pressure hose For material pressure vessels Resistant against diluting agents Material connection ( ) Length (m) Material hose SL 15x9/10m D /8i 10 9x3 Material pressure plate Self-sealing pressure plate made of V2A steel guarantees even pressure distribution in the spray boy With ball for automatic sealing of the empty vessel to prevent inleaked air entering the material hose MDP-V2A B Using compressed air 233

234 Cartridge guns Simple metering tidy work 4 Using compressed air The cartridge guns can be adjusted individually to suit the relevant application the infinitely variable speed control regulates the quantity of material delivered with precision. In addition, the material stop function prevents the material from dripping and therefore helps keep your workplace clean. 234

235 Overview of our cartridge guns D D D D KTP 310 DR KTP 310 ALU KTP 310 SIP 600 Application Grouting Jointing Material container 310 ml plastic cartridges ml aluminium cartridges ml bag ml bag ++ Material type Silicone Acrylic Window adhesive Sealant Grease Features Maximum diameter of the cartridges/bags 50 mm 50 mm 50 mm 50 mm Quick-vent valve prevents material from dripping Precision regulation of material quantity and speed Union nut with rubber coating prevents surface damage Smooth surface for quick and easy cleaning Compact design for tireless work Central handle Rotary grip for flexible handling and simple change of direction Safety chain on piston prevents injury through sudden ejection of the piston 4 Using compressed air ++ very well suited available 235

236 Cartridge guns Cartridge gun For standard 310 ml plastic cartridges Infinitely variable speed regulation for dosing the material correctly With quick bleed valve to prevent the material from dripping Rotary cartridge holder for easier working With large high-quality thread for quick and easy cartridge changes Air requirements (l/min) Working pressure Weight (kg) KTP 310 DR D ,46 Cartridge gun For aluminium and plastic cartridges as well as pouches up to 310 ml Telescope piston Infinitely variable speed regulation for dosing the material correctly With quick bleed valve to prevent the material from dripping Rotary cartridge holder for easier working With large high-quality thread for quick and easy cartridge changes Air requirements (l/min) Working pressure Weight (kg) KTP 310 ALU D ,98 Cartridge gun For standard 310 ml plastic cartridges Central handle design and perfect balance With quick bleed valve to prevent the material from dripping Infinitely variable speed regulation for dosing the material correctly Air requirements (l/min) Working pressure Weight (kg) KTP 310 D ,04 4 Using compressed air Pouch gun For standard silicone pouches up to 600 ml Infinitely variable speed regulation for dosing the material correctly Central handle design and perfect balance Air requirements (l/min) With quick bleed valve to prevent the material from dripping Working pressure SIP 600 D ,32 Weight (kg) 236

237 Blowing guns Versatile and ergonomic Our diverse portfolio of different blowing guns offers the right solution for every requirement from the classic version with a lightweight metal or solid plastic housing to the variant with silent nozzle or fan jet nozzle and the blow gun with 500 mm blast pipe for reaching places with limited access. 4 Using compressed air 237

238 4 Using compressed air Overview of our blowing guns D D D D D D AP-BM-SN AP-BM-S AP-BM- SNV100 BM-T9 Application options AP-Vario-P AP-Vario-F D D D D D AP-Vario-L, AP-Vario- AP-Vario-S AP-Vario-V L-500 AP-Soft General blowing out work Small openings/ recesses Reduced noise Delicate surfaces Locations with limited access Large surfaces Drying wide spray jet ++ + Increased air volume thanks to venturi nozzle ++ Connection with hose nozzle directly at the hose Meterable Anti-block nozzle air flow free of blockages even when nozzle is applied Equipment features ++ very well suited + well suited available 238

239 Blowing guns Blowing gun Light alloy model Air requirements (l/min) Working pressure Weight (kg) AP-BM-SN D ,26 Blowing gun Light alloy model With safety and noise reduction nozzle Extremely quiet for drastically improved working conditions. The deeper recessed air hole does not block Extremely effective concentric blowing effect. The blowing force produced is up to 2.5 times greater than the force generated by a classic single-hole blowing nozzle certificate for noise reduction according to OSHA regulations and the Swiss Accident Insurance Fund (SUVA) Air requirements (l/min) Working pressure Weight (kg) AP-BM-S D ,28 Blowing gun Light alloy model With extension 100 mm Air requirements (l/min) Working pressure Weight (kg) AP-BM-SNV100 D ,31 Blowing gun Light alloy model With nozzle for hose dia. 9 mm Air requirements (l/min) Working pressure AP-BM-T9 D ,26 Weight (kg) 4 Using compressed air 239

240 Blowing guns Blowing gun Nozzle with anti-block function. Air flow cannot be blocked when the nozzle is applied Stepless trigger for accurate dosage of compressed air Solid plastic casing prevents cold hands Extremely quiet due to silent nozzle Air requirements (l/min) Working pressure Weight (kg) AP-Vario-S D ,14 Blowing gun Suitable for farming applications 500 mm pipe allows for convenient use in places with limited access e.g. blowing out coolers on combine harvesters, clearing loading areas, etc. Stepless trigger for accurate dosage of compressed air Solid plastic casing prevents cold hands Lower risk of whipped up dirt particles entering the eyes Convenient operation in standing position Air requirements (l/min) Working pressure Weight (kg) AP-Vario-L-500 D ,16 Blowing gun 300 mm blast pipe can also reach into awkward spots Stepless trigger for accurate dosage of compressed air Solid plastic casing prevents cold hands Air requirements (l/min) Working pressure Weight (kg) AP-Vario-L D ,16 Blowing gun Fan jet nozzle suitable for large surfaces Stepless trigger for accurate dosage of compressed air Solid plastic casing prevents cold hands 4 Using compressed air Air requirements (l/min) Working pressure AP-Vario-F D ,10 Weight (kg) 240

241 Blowing guns Blowing gun Venturi nozzle increases the air flow rate by 100 % Stepless trigger for accurate dosage of compressed air Solid plastic casing prevents cold hands Air requirements (l/min) Working pressure Weight (kg) AP-Vario-V D ,14 Blowing gun Suitable for sensitive surfaces Nozzle tip with removable rubber casing prevents scratches Stepless trigger for accurate dosage of compressed air Solid plastic casing prevents cold hands Air requirements (l/min) Working pressure Weight (kg) AP-Vario-P D ,12 Blowing gun Handy blasting device for minor blasting tasks 3 m spiral hose for extra flexibility Air requirements (l/min) Working pressure Weight (kg) AP-Soft D ,18 Blowing gun Light alloy model With blast pipe extension, 100 mm Air requirements (l/min) Working pressure Weight (kg) AP-RSV 100 D ,14 Blowing gun Light alloy model Air requirements (l/min) Working pressure Weight (kg) 4 Using compressed air AP-RS D ,10 241

242 Tyre pressure gauges For precise and simple work 4 Using compressed air Choose between our standard or professional tyre inflators with or without calibration function and select any version of calibrated tyre inflator between 6 and 12 bar with safety valve clip, self-retaining valve connector or filling station plug (double-sided valve connector) and different available hose lengths. 242

243 Seven different variants The modular tyre inflator system Tyre pressure gauge 6 bar Tyre pressure gauge 12 bar Tyre pressure gauge RF 6 Tyre pressure gauge RF 12 WARTOŚĆ DODANA BENEFIT MEHRWERT VALOR AÑADIDO 0.6 m hose with patented valve connector Tyre pressure gauge RF 6 XG (D004020) 1.5 m hose with safety valve clip (hose SL-1.5m-kpl-M) Tyre pressure gauge RF 6 MG 1.5 (D004023) Tyre pressure gauge RF 12 MG (D004021) 2.5 m hose with safety valve clip (hose SL-2.5m-kpl-M) Tyre pressure gauge RF 6 MG 2.5 (D004024) Tyre pressure gauge RF 12 MG 2.5 (D004026) Benefit from our innovative modular tyre inflator system and configure your own model based on our two tyre pressure gauges RF 6 and RF 12 and different hoses. Both tyre pressure gauges are extremely robust, resistant to impacts and drive-over-proof. The innovative operating concept allows for high-precision metering. WARTOŚĆ DODANA BENEFIT 0.8 m hose with filling station plug (hose SL-0.8m-DV) MEHRWERT VALOR AÑADIDO Tyre pressure gauge RF 6 DVG 0.8 (D004025) Tyre pressure gauge RF 12 DVG 0.8 (D004027) G = calibrated M = safety valve clip The RF 6 XG tyre pressure gauge is one of our EXTRA products an innovative valve connector allows for simple inflation and deflation of the tyre with one hand and prevents the tyre from losing pressure when the connector is detached. 4 Using compressed air 243

244 Overview of our tyre pressure gauges D D D D D RF-RM RF-RMG-K RF-RMG RF 6 XG RF 12 MG Safety valve clip Rocker arm connector Filling station plug Schneider valve connectors (patented) Safety valve clip Application Pass. car / agricultural machinery Lorries ++ Motorcycle/scooter + ++ Pass. car, private use Bicycle Equipment features Calibrated pressure gauge No pressure loss when valve connector is removed Precise metering with two separate buttons Impact-resistant pressure gauge High air flow rate One-hand operation - self-retaining valve connector Kink-proof hose Pressure gauge scale bar for easy precision readings Pressure gauge scale bar 4 Using compressed air Pressure gauge diameter 60 mm 80 mm 80 mm 80 mm 80 mm Hose length 38 cm 40 cm 50 cm 60 cm 150 cm Hose rotating adapter prevents twisting and kinking ++ very well suited + well suited available 244

245 Tyre pressure gauges Tyre pressure gauge calibrated For rapid working progress without pressure loss Common features Robust tyre inflator with first-class pressure gauge technology Completely shockproof and impact-resistant for a long service life Simple inflation and deflation and precise metering thanks to the innovative operating concept Optimised, exact reading via pressure gauge display bar Precise and efficient tyre inflation procedure Rotary hose connection Kink-proof, flexible hoses Calibrated RF 6 XG Suitable for inflating tyres on passenger vehicles and vans up to a pressure of 6 bar Avoids pressure loss thanks to innovative, patent-registered valve connector subsequent checking of tyre pressure no longer required Fast and simple work thanks to one-hand operation and valve connector that holds on its own Simple handling: attach fill disconnect 0.6 m long hose for comfortable, flexible work REMARK: max. system pressure 7,5 bar RF 6 MG 1,5 Suitable for inflating tyres on passenger vehicles and vans up to a pressure of 6 bar Simple operation thanks to straight plug-in valve 1.5 m hose for efficient working progress RF 6 MG 2,5 Ideal for inflating tyres on passenger cars, motorcycles, vans, etc. up to a tyre pressure of 6 bar Simple operation thanks to straight plug-in valve 2.5 m long hose for increased safety distance RF 6 DVG 0,8 Ideal for filling stations and inflating motorcycle tyres up to a pressure of 6 bar With valve connector on both sides for ease of use 0.8 m long hose for comfortable, flexible work Working pressure Max. working pressure Temperatureresistant up to ( C) RF 6 XG D ,7-6 7, ,8 RF 6 MG 1,5 D ,7-6 7, ,8 RF 6 MG 2,5 D ,7-6 7, ,8 RF 6 DVG 0,8 D ,7-6 7, ,8 Hose length (cm) Weight (kg) 4 Using compressed air 245

246 Tyre pressure gauges Tyre pressure gauge calibrated For the precision inflation of tyres on lorries and commercial vehicles Common features Robust tyre inflator with first-class pressure gauge technology Completely shockproof and impact-resistant for a long service life Simple inflation and deflation and precise metering thanks to the innovative operating concept Precise and efficient tyre inflation procedure With pressure gauge display bar Rotary hose connection Kink-proof, flexible hoses Calibrated RF 12 MG Ideal for lorries and other commercial vehicles up to a maximum tyre pressure of 12 bar 1.5 m long hose for increased safety distance when inflating lorry tyres Simple operation thanks to straight plug-in valve RF 12 MG 2,5 Ideal for lorries and other commercial vehicles up to a maximum tyre pressure of 12 bar 2.5 m long hose for increased safety distance Simple operation thanks to straight plug-in valve RF 12 DVG 0,8 Suitable for inflating twin tyres or use at filling stations 0.8 m long hose for comfortable, flexible work With valve connector on both sides for ease of use 4 Using compressed air Working pressure Max. working pressure Temperatureresistant up to ( C) RF 12 MG D , ,8 RF 12 MG 2,5 D , ,8 RF 12 DVG 0,8 D , ,8 Hose length (cm) Weight (kg) 246

247 Tyre pressure gauges Accessories Nozzle ED-Set-RM B Hose SL-1,5m-kpl-M Hose SL-2,5m-kpl-M Hose SL-0,8m-DV Valve VTL-G1/4a x G1/4i-6bar B B B B Tyre pressure gauge Ideal for home use Pressure gauge dia. 60 mm with rubber protection Safety valve clip Scope of delivery: Standard features include 3 replaceable nozzle attachments Working pressure Hose length (cm) Weight (kg) Pressure gauge dia. RF-RM D ,40 63 Tyre pressure gauge For precise and simple work Robust model in aluminium Pressure gauge 80 mm dia. with rubber protection Connecting hose with rotating adapter RF-RMG-K features: rocker arm connector RF-RMG features: double-sided valve connector Working pressure Hose length (cm) Weight (kg) Pressure gauge dia. RF-RMG D ,90 80 RF-RMG-K D , Using compressed air 247

248 Air lubricator Precision air lubricator Adjustable via needle valve Cannot be used with impacting compressed air tools Nominal pressure Dimensions LOE-P 3/8 D ,5 x 47 Plug nipple Prevents twisting of the air hose during work Mains supply 4 Using compressed air Using compressed air accessories STNP-R1/4a E R 1/4 a R 1/4 a Breathing mask With 2 replaceable activated carbon filters A1 as per DIN EN for organic gases and vapours Contents With retaining ring and 2 prefilters ATM-A1 D Breathing mask F-ATM B Spare filter VF-ATM / 10 B Preliminary filter Pressure controller With pressure gauge and plug nipple For all paint spray guns, for regulating the input pressure Working pressure Mains supply DM-FSP 1/4i D R 1/4 i Lubricants/oil Tool oil for daily use Impact tools, in particular, should be oiled every day via the plug nipple OEMIN-DLW 0,1 OEMIN-DLW 1,0 E B

249 We would also be glad to help you design your compressed air system Are you considering installing a complete new compressed air solution? Do you wish to retrofit an existing system? Or are you planning on purchasing another product? Irrespective of where you require support we will be glad to help at any time and offer you personal advice eared specifically towards your individual company requirements. Our nationwide team of experts will support you on the telephone and with the planning of your compressed air system on site. We will take close and thorough consideration of the available space and your specific compressed air requirements. and then create the perfect compressed air solution to match your application. We will be glad to assist you further: Telephone: +49 (0) Domestic Sales +49 (0) Export Sales Fax: +49 (0) info@tts-schneider.com Screw compressors Piston compressors Compressed air purification Pipe systems Compressed air tools Appendix