Nuclear Electric Heating

Transcription

1 Nuclear Electric Heating

2 Caloritech has exceeded the most demanding nuclear heating requirements for over 30 years. We design and manufacture products for nuclear applications in PWR, BWR and PHWR nuclear reactors. A broad range of standard and custom products includes pressurizer heaters, immersion heaters, circulation heaters, space heaters, unit heaters, and power and control electrical panels. Our nuclear quality program complies with: ASME NQA-1 10 CFR 50 Appendix B ANSI N CFR Part 21 CSA N285.0 All nuclear design and manufacturing are done at our 100,000 square foot facility in Oakville, Ontario, Canada. Engineering Capabilities Manufacturing Capabilities Fabrication in carbon steel, stainless steel, aluminum or specialty/exotic materials GMAW, SMAW, SAW and GTAW welding methods Experienced qualified welders Large library of approved welding procedures In-house machining, blasting and painting 25 ton lift capacity Design and manufacture skids and packages In-house pressure testing Third-party NDE testing Mechanical and electrical design Pressure vessel design FEA analysis, including stress seismic and thermal analysis Design registration Safe or hazardous area equipment selection Application expertise Control and instrumentation system design PLC programming and testing Heating, filtration and pressure vessel technology selection Project engineering management 2

3 Certifications Certificate No. Agency Applicablte Symbol or Standard Description/Product Class N-3578 Construction of Class 1, 2 & 3 vessels; Class 1, 2 & 3 Piping Systems; and Class 1, 2 & 3 Shop Assembly. N-3579 Class 1, 2 & 3 Fabrication Without Design Responsibility and Class 1, 2 & 3 Fabrication With Design Responsibility for Appurtenances and as a Material Organization Supplying Ferrous & Nonferrous Material. QA 181 CSA N285.0 Construction of Class 1, 2, 3 & 4 Vessels; Class 1, 2 & 3 Pumps, Vessels, Line Valves and Piping Systems; Class 2 & 3 Storage Tanks; Class 1, 2 & 3 Shop Assembly; as a Material Organization Supplying Ferrous and Nonferrous Material. QA CSA N285.0 Fabrication of Class 1, 2, 3 & 4 Welded and Non-Welded Category A, B, E & H Type Fittings in Accordance with CSA Standard N285.0, General Requirements for Pressure Retaining Systems and Components in CANDU Nuclear Power Plants. HAF604 China Nuclear Safety Bureau Certification for Export of Nuclear Safety Related Equipment for Civil Use In China. 6N/EO1/ Technical Capability to Design, Manufacture, Test and Guarantee the Nuclear Class and Non-Nuclear Class (Class 6) Filtration Components and Pressure Vessels for Romania. 27,443 U Manufacture of Pressure Vessels. 38,138 UM Manufacture of Miniature Pressure Vessels. Stamps H, S, U & M National Board Manufacture of Boilers, Pressure Vessels or Other Pressure Retaining Items to ASME Code H, S, U and UM Stamps. R-7613 National Board Metallic Repairs and/or Alterations. QA ASME Sec. VIII Div.1 CSA B51 Manufacture of Pressure Vessels to ASME Boiler and Pressure Vessel Code, Section VIII Division 1; and CSA Standard B51 Boiler Pressure Vessel and Pressure Piping Code. QA CSA B51 ASME B31.1 Fabrication and Assembly of Power Piping, Including Fabrication, Assembly and Erection of Power Piping at Field Sites in Accordance with CSA Standard B51, Boiler, Pressure Vessel and Pressure Piping Code and ASME B31.1 Power Piping. QA CSA B51 ASME B31.3 Fabrication and Assembly of Process Piping, Including Fabrication, Assembly and Errection of Process Piping at Field Sites in Accordance with CSA Standard B51, Boiler, Pressure Vessel and Pressure Piping Code and ASME B31.3 Process Piping. TS SELO Manufacture of Pressure Vessels A2 and Boiler (B) Electrical for China. 3

4 Caloritech TM Nuclear Products Pressurizer Heaters (Page 5) Electric pressurizer heaters are used to control the pressure in the pressurizer vessel of PWR and PHWR reactors. These heaters are directly installed in the pressurizer vessel and they are electrically powered to provide the heat input required to maintain pressure control during transient conditions. The pressurizer heaters are designed and manufactured in accordance with ASME Section III, Class 1 and stamped NPT according to code requirements. Immersion Heaters (Page 5) Electric immersion heaters are commonly used in tank and pressure vessel heating applications, where there is a requirement to maintain liquid temperature to a certain controlled set point. Typical applications include; antifreeze protection on refueling water storage tanks, oil tanks, fuel-oil tanks, diesel tanks, water tanks, vaporizing vessels and others. Immersion heaters are designed and manufactured in accordance with ASME Section III, Class 1, 2 or 3 and stamped NPT according to code requirements. Immersion heaters also are designed and manufactured under ASME Section VIII, Div 1 for non nuclear code applications. Circulation Heaters (Page 6) Circulation heaters are the equivalent to a tube and shell heat exchangers with the particular feature that the core bundle is manufactured with electric tubular heating elements. Circulation heaters are used in applications where a process stream needs to be heated to a finely controlled set-point. Typical applications include; air/ gas superheating, oil pre-heating, steam superheating, fuel pre-heating and others. Circulation heaters are designed and manufactured in accordance with ASME Section III, Class 1, 2 or 3 and stamped N according to code requirements. Immersion heaters also are designed and manufactured under ASME Section VIII, Div 1 for non nuclear code applications. Duct Heaters (Page 6) Duct heaters are specifically designed to mach the customer specifications and they are qualified and tested to meet the most demanding requirements. Duct heaters are commonly used to heat air and/or gas process streams in process heating or environmental room applications. Applications range from humidity control, machinery pre-heating, HVAC comfort heating, and others. Unit Heaters (Page 7) Our electric space heaters are designed and manufactured to comply with the most stringent requirements in a nuclear power plant installation. CCI Thermal Technologies has a standard and custom line of products that support space heating requirements for environmental or process heating. Unit heaters have a specify application in environmental room temperature control. Our standard line of unit heaters is manufactured for rigorous and reliable installations. Power & Control Electrical Panels (Page 7) Power and control panels are designed and manufactured to control electric heaters in modulating and on/off control modes, in order to achieve the power and heat input requirements for the application. Our panels include all the electrical features and protections required to safely operate electrical heaters in a nuclear power installations. Nuclear Products Features Benefits UL, CSA or IEC electrical design and manufacturing Electrical Hazardous location design and manufacturing Electrical certifications CSA C/US, IECEX or CE mark 4 Products for Nuclear Applications Worldwide standards compliance Meets requirements for operation in presence of explosive gases 1 Pressurizer Heaters 2 Immersion Heaters 3 Circulation Heaters 4 Duct Heaters 5 Unit Heaters Worldwide approvals Electrical certifications UL Meets regulatory requirements Designed and manufactured under strict Nuclear quality ASME Stamp N program Designed and manufactured under strict Nuclear quality ASME Stamp NPT program ASME Stamp U Designed and manufactured under the ASME program Qualification in accordance to IEEE 323 Compliance with requirements for Class 1E equipment available Carbon steel and austenitic alloys Cost benefit and extended life construction Designed and manufactured in one location Better control of quality and on time delivery 6 Power & Control Electrical Panels

5 1 Pressurizer Heaters 2 Immersion Heaters Service H 2 O and D 2 O Service Liquid, Mixed Phase Voltage Up to 660 VAC Maximum Voltage Up to 660 VAC Maximum Frequency 50 and 60 Hz Frequency 50 and 60 Hz Power Up to 400 kw Power Up to 2000 kw Design Pressure Up to 3000 psig Design Pressure Up to 3000 psig Design Temperature Up to 750 F Design Temperature Up to 1200 F Heat Flux Density Up to 120 W/in 2 Heat Flux Density Up to 120 W/in 2 Mechanical Design Code ASME Code Section III, Class 1 Mechanical Design Code ASME Code Section III, Class 1, 2, 3 and ASME Code Section VIII, Division 1 Electrical Design Code UL, CSA or IEC Electrical Design Code UL, CSA or IEC Heater Diameter Up to 14 inches Diameter Heater Diameter Up to 50 inches Diameter Heater Type Tubular Heater Type Tubular Heater Connection Type Flanged or Welded Heater Connection Type Flanged Element Materials 304 SS, 316 SS, 321 SS, Incoloy 800 Element Materials CS, 304 SS, 316 SS, 321 SS, Incoloy 800, Others Electrical Area Classification Hazardous and Non- Hazardous Electrical Area Classification Hazardous and Non- Hazardous 5

6 3 Circulation Heaters 4 Duct Heaters Service Liquid, Mix Phase, Gas Service Air, Gas Voltage Up to 660 VAC Maximum Voltage Up to 660 VAC Maximum Frequency 50 and 60 Hz Frequency 50 and 60 Hz Power Up to 5000 kw Power Up to 1500 kw Design Pressure Up to 3000 psig Heat Flux Density Up to 120 W/in 2 Design Temperature Up to 1200 F Electrical Design Code UL, CSA or IEC Heat Flux Density Up to 120 W/in 2 Heater Type Tubular, Finned Tubular Mechanical Design Code ASME Code Section III, Heater Connection Type Flanged, Insert Class 1, 2, 3 and ASME Code Section VIII, Division 1 Electrical Design Code UL, CSA or IEC Element Materials CS, 304 SS, 316 SS, 321 SS, Incoloy 800, Others Heater Diameter Up to 50 inches Diameter Electrical Area Classification Hazardous and Non- Hazardous Heater Type Tubular Heater Connection Type Flanged Element Materials 304 SS, 316 SS, 321 SS, Incoloy 800 Electrical Area Classification Hazardous and Non- Hazardous 6 Products for Nuclear Applications

7 5 Unit Heaters 6 Power & Electrical Control Panels Service Air Voltage Up to 660 VAC Maximum Voltage Up to 660 VAC Maximum Frequency 50 and 60 Hz Frequency 50 and 60 Hz Power Up to 5000 kw Power Up to 50 kw Electrical Design Code UL, CSA or IEC Electrical Design Code UL, CSA Enclosure Type NEMA 7, 8, 12, 4, 4X, IP, 54, 55 Element Materials CS. 304 SS, 316 SS, 321 SS, Incoloy 800 Power Control Type Direct Across the Line, Step Controlled or SCR Controlled Enclosure Type General and Washdown Electrical Area Classification Hazardous and NonHazardous 7

8 As a leader in advanced heating and filtration solutions with facilities across North America, CCI Thermal Technologies Inc. manufactures five of the top brands in industrial heating in addition to a comprehensive line of engineered industrial filtration products including: Cata-Dyne is the industry standard in infrared gas catalytic heaters, enclosures, pipeline systems and accessories. Customers across a wide range of industries rely on Cata-Dyne to supply them with safe, reliable, efficient and versatile infrared catalytic heating equipment for a variety of applications in both hazardous and non-hazardous environments. Ruffneck is renowned for its rugged, reliable and versatile heavy-duty explosion-proof heaters, heating systems and heating accessories. Ruffneck has a long and proud history of supplying quality heating products for the harshest industrial environments to a worldwide customer base for over 30 years. Ruffneck is well-known in the industry for its "ship the heat in a week" policy, where 95% of all standard orders are shipped within one week of order placement. Caloritech electric heaters, heating elements and heating accessories are well-known in the industry for their quality, reliability, performance and versatility. In addition to standard "off the shelf" industrial heaters and heating systems components, Caloritech also offers engineered heating solutions custom designed, manufactured and tested to satisfy customer specifications. No matter what your application or environment, Caloritech has a solution to fit your heating needs. 3L Filters has satisfied the most demanding industrial filtration requirements for over 40 years. A broad range of standard and custom products includes liquid filters, strainers, separators, pressure vessels, and engineered products and systems. 3L Filters has special expertise for nuclear, petrochemical, water treatment and environmental applications. Norseman is the most technologically advanced line of explosion-proof electric air heaters and heating accessories, including both forced air heaters and natural convection heaters, as well as unit heaters, panel heaters and thermostats. Norseman offers innovative, low maintenance solutions for a wide range of applications in a variety of industrial and commercial environments. Custom engineered heaters or heating systems are available for specialized applications. DriQuik is the market leader in infrared drying ovens and automated pre-finishing systems. DriQuik pioneered radiant oven technology in the 1930s and has since been setting the industry standard in infrared radiant heating systems and components for over 75 years. Visit for detailed product information. CCI Thermal Technologies Inc Plymouth Drive Oakville, Ontario Canada L6H 5R5 Ph: Fax: Toll Free: M