Be Green and Innovative by. Life of the Earth for the Next Generation

Size: px

Start display at page:

Download "Be Green and Innovative by. Life of the Earth for the Next Generation"

Benjamin Lloyd
5 years ago
Views:

1 Be Green and Innovative by Life of the Earth for the Next Generation

Be Green and Innovative Environmental Philosophy Juki Singapore, Sales Support Department JUKI group recognizes that activities of enterprises are closely related to the global environment, and is

2 Be Green and Innovative Environmental Philosophy Juki Singapore, Sales Support Department JUKI group recognizes that activities of enterprises are closely related to the global environment, and is making efforts to: 1. Contribute to the local community and society by environmentconscious activities. 2. Provide people around the world with environmentally friendly products. 3. Play an active role to hand down a better global environment to future generations through continuous activities.

Environmental Action Policy Juki Singapore, Sales Support Department 1. Develop technologies and products with environmental influences in mind. 2.

3 Environmental Action Policy Juki Singapore, Sales Support Department 1. Develop technologies and products with environmental influences in mind. 2. Perform manufacturing, sales, distribution and service activities by minimizing the load on the environment. 3. Promote resource and energy saving in all business activities. 4. Promote recycling activities to make effective use of resources. 5. Observe environmental laws and regulations and establish voluntary control standards to enhance environmental protection. 6. Raise "awareness of ecological problems" among employees through educational campaigns. Life of the Earth for the Next Generation

4 What are JUKI ECO-PRODUCTS? When the JUKI Group manufactures products, it carefully considers the environment at every stage of the product lifecycle, from material procurement, manufacture, transportation, and use to recycling and disposal. We introduced the "JUKI ECO-PRODUCTS AUTHORIZATION SYSTEM" in March 2009, and we evaluate 38 assessment items relating to the environment at the development stage. Only the product which achieved especiallyhigh level environmental consideration is authorized as "JUKI ECO-PRODUCT

5 Major items Assessed for Juki ECO products Material/parts procurement stage Manufacturing and logistics stage Usage stage Recycling and disposal stage Environmental safety and maintainability Elimination and reduction of hazardous substance Reduced noise and vibration Easy separation of substances with environmental loads Resource saving Reduction of use of raw materials Use of recycled materials Long-term usability Energy saving Improvement of transportation efficiency Reduction of power consumption Reduction of consumption of consumables Recycling Recycling Easy separation and segregation

product or not. The all products of JUKI has suited the RoHS directive.

6 Engineering development and product development are to be conducted with consideration to their impact on the environment. Element analysis is being conducted using a fluorescent X-ray analyzer to determine if any hazardous substances are contained within a product or not. The all products of JUKI has suited the RoHS directive. RoHS:Restriction of the use of the certain Hazardous Substances in electrical and electronic equipment Mercury, Lead, Cadmium, Hexavalent Chromium, Plybrominated biphenyles (PBB), Polybrominated diphenyl ethers (PBDE)

8 Juki Eco Products : 26 Models. Juki Singapore, Sales Support Department

Effects of the introduction of environmentally-friendly sewing

motor Lockstitch machine without a thread trimmer Power

the plant operates 300 days a year Approx.

machine with a thread trimmer Power consumption = 57.

9 Effects of the introduction of environmentally-friendly sewing machine models Juki Singapore, Sales Support Department Clutch motor Lockstitch machine without a thread trimmer Power consumption= 367 kwh/year *Calculated under the condition that the plant operates 300 days a year Approx. 84% reduction per year Direct-Drive Servomotor Lockstitch machine with a thread trimmer Power consumption = 57.3 kwh/year Difference in power consumption = 310 kwh/year 310 kwh? Exactly what effect does the difference represent?"?

10 Differences in the power consumption by Motor * Clothing plant which uses clutch-motor driven sewing machines: Total power consumption = 61,205 wh/day In the case of a men's shirt sewing plant which produces "1,000 pieces of men's shirts" per day (8H) * Assuming an average general usage rate of 22.4% 1. DDL needle, lockstitch machine DLM-5400N 1-needle, lockstitch machine with an edge trimmer 3 3. LH-3528SAQB/PT Semi-dry-head, 2-needle, bottom-feed, lockstitch machine (For light-weight materials, needle-gauge of 25.4 mm, PT: Cloth puller) 4. MH-380FU/AT8 2-needle, double chainstitch machine/chain-off thread trimming device 2 5. MH needle, double chainstitch machine with an automatic thread trimmer 1 6. MO-6704S-0E4-300/T042/MC8 Model name High-speed, 1-needle, 3-thread, overlock machine/pneumatic side cutter/pneumatic chain-off thread and chips suction device 7. MS-1190D/V046R 2-needle, feed-off-the-arm, double chainstitch machine/cloth pulling device 2 8. LBH-781U High-speed, lockstitch, straight buttonholing machine 3 9. MB-1373 Computer-controlled, high-speed, lockstitch, button sewing machine 3 T O T A L 47 Qty 1 1 Plant's power consumption per day 61,205wh

11 Differences in the power consumption by Motor When replacing the existing sewing machines in a clothing plant with a daily capacity of 1,000 pieces of men's shirts, as with the example described on the previous page, with ecology-conscious models witch JUKI recommends: * For a clothing plant which uses clutch-motor driven sewing machines : Total power consumption = 61,205 wh/day * For an ecologically aware clothing plant ( which uses sewing machines driven by a direct-drive servomotor ) : Total power consumption = 22,538 wh/day 1. DDL-9000BDS/SC920/CP180A 1-needle, lockstitch machine with an automatic thread trimmer DLM-5400N-7-WB/SC910N/CP170 1-needle, lockstitch machine with an edge trimmer 3 3. LH-3528SAQB/PT/SC500 Semi-dry-head, 2-needle, bottom-feed, lockstitch machine (For light-weight materials, needle-gauge of 25.4 mm, PT: 1 Cloth puller) 4. MH-380FU/AT8/SC510 2-needle, double chainstitch machine/chain-off thread trimming device 2 5. MH-481-5U/SC510 1-needle, double chainstitch machine with an automatic thread trimmer 1 6. MO-6704D-0E4-300/T042/MC8/SC510 High-speed, 1-needle, 3-thread, overlock machine/pneumatic side cutter/pneumatic chain-off thread 1 and chips suction device 7. MS-1190D/V046R/SC510 2-needle, feed-off-the-arm, double chainstitch machine/cloth pulling device 2 8. LBH-1790S/MC601 High-speed, lockstitch, straight buttonholing machine 3 9. LK-1903A-SS-301/MC596 Computer-controlled, high-speed, lockstitch, button sewing machine 3 T O T A L 42 22,538wh

Differences in the power consumption of facilities Even when the daily capacity of a plant remains the same, the daily power consumption in the entire plant can be reduced by "approximately 63 %"

12 Differences in the power consumption of facilities Even when the daily capacity of a plant remains the same, the daily power consumption in the entire plant can be reduced by "approximately 63 %" simply by exchanging the existing facilities with environmentally-friendly sewing machine models. For the single unit of a lockstitch machine, the power consumption is reduced by "approximately 84 %" compared with the conventional lockstitch machine. *( Assuming an average general usage rate of 22.4% ) (kwh) ,205 wh/day 22,538 wh/day Clutch motor factory Comparison of a plant's power consumption of sewing machine (per day) Reduce 63% ECO MIND factory (wh) ,224 wh/unit 191 wh/unit DDL-8700/without U.B.T Clutch Motor Comparison of the power consumption of a lockstitch machine (per unit/day) Reduce 84% DDL-9000B/with U.B.T DD-Motor

solenoid Power consumption New model AC servomotor (direct-drive) AC servomotor (direct-drive) AC servomotor (V-belt

13 DDL 9000B Direct-drive, High-speed, 1-needle Lockstitch Machine with Automatic Trimmer Highly efficient compact-size servomotor Adoption of the new model control box + Energy saving mode Size reduction of the presser foot lifting solenoid Power consumption New model AC servomotor (direct-drive) AC servomotor (direct-drive) AC servomotor (V-belt type) Electronic stop motor (V-belt type) *Sewing machine availability ratio: 25 % For the DDL-9000B, the energy-saving mode is ON

14 Effects on the introduction of ECO sewing machine models Energy Saving Juki Developed the Direct-Drive Machine A Compact AC servomotor is directly connected to the main shaft.

15 84% 84% Machine with Clutch Motor Machine with Servo-Motor

16 Juki is working toward reduction the load on the Environment Dry or Semi Dry Sewing machine Juki Singapore, Sales Support Department DDL-8700 DDL-9000B Oil for lubrication A sewing machine using oil lubrication. A sewing machine with a complete oil-less system.

"circulation system", whereby oil dropped in the oil cover is

17 Juki is working toward reduction the load on the Environment Recycle oil Juki Singapore, Sales Support Department A "circulation system", whereby oil dropped in the oil cover is filtered to remove dust and dirt, and is then returned to the oil tank, has been adopted

Effects of the introduction of Dry or Semi-Dry head sewing machine models Juki Singapore, Sales Support Department Machine oil When introducing a machine with the U.B.

18 Effects of the introduction of Dry or Semi-Dry head sewing machine models Juki Singapore, Sales Support Department Machine oil When introducing a machine with the U.B.T (under bed trimmer), we recommend the use of a semi dry-head" sewing machine which is equipped with the trimmer. The dry-head system is based on environmentally-friendly technology. The system protects your important products from oil stain, as well as protecting the environment. Annual "oil" consumption of a Clutch Motor Factory :124,800 ml/unit For example, a clothing plant which is making 1000shirts/day "Improve quality and achieve a cleaner environment!" The expenditure of waste oil disposal can also be reduced." For one year: 74,700 ml reduction OIL

19 Think Juki Singapore, Sales Support Department

Adoption of the direct-drive mechanism promises energy-saving and increased workability.

LH-3500A Series Semi-dry head, 2-needle Lockstitch Machine Adoption of the direct-drive mechanism promises energy-saving and increased workability. LH-3568A-SF-7-WB/CP-18A The LH-3500A Series which improves