Descriptive Technical Documentation. DTD no

Transcription

1 Descriptive Technical Documentation - Model-dependent - DTD no Model(s): ESW , ESW , ESW , ESW , ESW , ESW [USA], ESW [CAN], ESW [MEX], ESW [USA], ESW 4702 [USA], ESW 4712 [USA], ESW 4722 [USA], ESW 4722 [MEX], ESW 4802 [USA], ESW 4812 [USA], ESW 4822 [USA], ESW 4822 [CAN], ESW 4822 [MEX], ESW 4822 [GBR]

2 DTD no Contents General Information A B C D Warning and Safety Instructions Modification History Technical Data Layout of Electrical Components Function Groups 010 Casing 3 Fault Repair Defective Self-Closing Mechanism Defective Interior Seal Service Removal from a Housing Unit Lid Removal Heat Shield Removal Latch Removal Drawer 3 Fault Repair Flashing LED Display Appliance Cannot Be Operated Appliance Does Not Heat Up Appliance Heats Unevenly Appliance is Not Automatically Activated via CVA (Coffeemaker) Grating Sound When Drawer is Opened or Closed Noises During Operation Front Fascia Seal Defective Appliance Inoperative Appliance Cannot Be Switched Off Service Fascia Assembly Removal Front Fascia Removal Front Fascia Installation Front Fascia Seal Removal Front Fascia Seal Installation Drawer Assembly Removal Drawer Bottom Part Removal Fan Housing Removal

3 2 DTD no Fan (M2/2) Removal NTC Temperature Sensor (R30) Removal Power Board (N1) Removal Power Cord Removal Temperature Limiter (F1) Removal Heater Element (R19) Removal Technical Service Bulletins 4 Service Inch Warming Drawers; Closing Behavior; Rep. Kit, Part # ESW Warming Drawers; Fan Behavior ESW 4XX2 Warming Drawers This information should not be duplicated or passed on without Miele approval. All rights reserved , US_am

4 DTD no A-1 A Warning and Safety Instructions 1 General Information Service and repair work should only be carried out by a suitably qualified electrician (with specialist training, knowledge and eperience, and recent related work eperience) in accordance with all appropriate local and national safety regulations. Servicing, modification, testing and maintenance of electrical appliances should only be carried out in accordance with all appropriate legal requirements, accident prevention regulations and valid standards. Unless absolutely essential, e.g., fault finding with supply voltage, working on a machine connected to the power supply should always be avoided. If working on a machine with an applied voltage at a potentially dangerous level is unavoidable, special safety measures must be taken into consideration and complied with. Warning! Even with the machine switched off, power may be applied to some components. Before starting any service work, the machine must be disconnected from the power supply. Suitable measurements must be made to ensure that this is the case. A general visual check should always be carried out.

5 A-2 DTD no Risk of Injury due to Sharp Edges and Protruding Parts Danger! There may be a risk of injury due to protruding parts. Protective goggles should be worn. There may be a risk of injury due to sharp edges. Protective gloves should be worn and the edge protection, mat. no , should be used. This information should not be duplicated or passed on without Miele approval. All rights reserved , US_am

6 DTD no A-3 3 Touch Current Measurement Note On machines with a ground connection, touch current leakage measurements should be carried out on all accessible conductive parts that are not connected to ground. Warning! Touch current measurement should only be carried out after the ground connection of the machine under test has been checked and found to be satisfactory! Dangerous voltages may eist on defective machines as well as on accessible conductive parts that are not connected to ground! Note Touch current measurement should be carried out on the following accessible conductive parts: Door handle Viewing screen with full metal front (stainless steel or aluminum/titanium) Viewing screen with metal trim (classic design)

7 DTD no B-1 B Modification History When? Who? What? Norman Lehnert Version Bettina Rehpöhler Version Bettina Rehpöhler Version Bettina Rehpöhler Version Bettina Rehpöhler Version 1

8 DTD no C-1 C Technical Data Model ESW , ESW ESW 4702, ESW 4712, ESW 4722 ESW 4802, ESW 4812 ESW 4822 Dimensions Width Height Depth Electrical connection - US models only Voltage 120VAC Rated load 0.72kW 1.02kW Frequency 60Hz Fuse rating 10A Load capacity Drawer Ma. 55 lbs Temperature Drawer 104 F F Features Electronic control X Self-closing with soft-close feature X Dish warming X Keeping food warm X Table 1: Model Information

9 DTD no D-1 D Layout of Electrical Components Casing: Layout 1 1 (X2) Terminal block with power cord

10 D-2 DTD no Drawer: Layout 2 1 (F1) Temperature limiter 2 Power board connection 3 (N1) Power board 4 Power cord 5 (A1) Control panel 6 (M2/2) Fan 7 (R30) NTC temperature sensor 8 (R19) Heater element This information should not be duplicated or passed on without Miele approval. All rights reserved , US_am

11 DTD no Casing

12 010-2 DTD no Fault Repair 3.1 Defective Self-Closing Mechanism Latch defective. A Check the latch. Warning! To avoid the risk of injury, first unlock the latch before removing it. A Replace the latch, if necessary; see Latch Removal, Defective Interior Seal Interior seal defective. A Check the interior seal; replace it, if necessary. This information should not be duplicated or passed on without Miele approval. All rights reserved , US_am

13 DTD no Service 4.1 Removal from a Housing Unit A Open the drawer. A Remove the side retaining screws from the housing unit. A Slide the appliance out of its housing unit. Note Lay the appliance on a suitably large surface. To prevent it from tipping when the drawer is opened, it must be supported or resting on the surface. 4.2 Lid Removal A Removal from a Housing Unit, A Remove the lid retaining screws (nine T20s) from the casing sides and rear panel. A Lift the lid up and off the drawer to remove. 4.3 Heat Shield Removal A Lid Removal, A Remove the two T20 screws securing the heat shield to the casing. A Release the shield from its retainers and slide it forward to remove.

14 010-4 DTD no Latch Removal A Removal from a Housing Unit, A Lid Removal, A Open the drawer. Warning! To avoid the risk of injury, first unlock the latch before removing it. Fig. 1: Latch in Locked State Fig. 2: Latch in Unlocked State This information should not be duplicated or passed on without Miele approval. All rights reserved , US_am

15 DTD no Note It is not necessary to remove the latch (010 Fig. 3, Item 1). A Remove the inner bearing bolts; see 010 Fig. 3, Item 2. A Remove the spacer; see 010 Fig. 3, Item 3. Note The spacer ring (010 Fig. 3, Item 5) remains with the bearing pins (010 Fig. 3, Item 6) in the bottom of the drawer when the appliance is fully resting on its underside. A Remove the gas strut (010 Fig. 3, Item 4) from the bearing bolt (010 Fig. 3, Item 6). Fig. 3 1 Latch 2 Inner bearing bolts 3 Spacer 4 Gas strut 5 Spacer ring 6 Bearing pins

16 DTD no Drawer

17 020-2 DTD no Fault Repair 3.1 Flashing LED Display Symptom When the appliance is switched on, the current set temperature flashes in the LED display at a rate of one flash per second. Temperature sensor open- or short-circuited. A Check the temperature sensor. A Replace the temperature sensor, if necessary; see NTC Temperature Sensor (R30) Removal, Appliance Cannot Be Operated Connection fault. A Check the power supply connection. A Repair the power connection as necessary. Power cord open-circuited or faulty plug connection. A Check the plug connection. A Check the power cord. A Replace the power cord, if necessary; see Power Cord Removal, Power board defective. This information should not be duplicated or passed on without Miele approval. All rights reserved , US_am

18 DTD no A Check the power board. A Replace the power board, if necessary; see Power Board (N1) Removal, Control panel defective. A Check the control panel. A Replace the control panel, if necessary; see Fascia Assembly Removal, Appliance Does Not Heat Up Connection fault. A Check the power supply connection. A Repair the power supply connection as necessary. Power cord open-circuited or faulty plug connection. A Check the plug connection. A Check the power cord. A Replace the power cord, if necessary; see Power Cord Removal, Power board defective. A Check the power board. A Replace the power board, if necessary; see Power Board (N1) Removal,

19 020-4 DTD no Fascia panel defective. A Check the fascia panel. A Replace the fascia panel, if necessary; see Fascia Assembly Removal, NTC temperature sensor defective. A Check the NTC temperature sensor. A Replace the NTC temperature sensor, if necessary; see NTC Temperature Sensor (R30) Removal, Temperature limiter defective. A Check the temperature limiter. A Replace the temperature limiter, if necessary; see Temperature Limiter (F1) Removal, Heater element defective. A Check the heater element. A Replace the heater element, if necessary; see Heater Element (R19) Removal, This information should not be duplicated or passed on without Miele approval. All rights reserved , US_am

20 DTD no Appliance Heats Unevenly Symptom Fan not activated. Fan defective. A Check the fan. A Replace the fan, if necessary; see Fan (M2/2) Removal, Power board defective. A Check the power board. A Replace the power board, if necessary; see Power Board (N1) Removal, Appliance is Not Automatically Activated via CVA (Coffeemaker) Incorrect connection of built-in warming drawer. The well-established function of switching on a cup-warming drawer via a coffee machine is not possible with the built-in food-warming drawer. The built-in foodwarming drawer is an electronically controlled machine. To switch it on it is not sufficient to simply switch on the power supply. Additional activation via the electronic sensor field is also required. Connection of the built-in food-warming drawer via the CVVK power cord, mat. no , is not permitted. The coffee machine switch contact is designed for 400 watts, but the built-in food-warming drawer has a power rating of 1000 watts. A Removal from a Housing Unit, A Disconnect the CVVK power cord, mat. no

21 020-6 DTD no A Connect the provided ESW power cord to the socket on the rear of the appliance. A Connect the other end of the ESW power cord to a suitable on-site power connection socket. 3.6 Grating Sound When Drawer is Opened or Closed The fan holder retaining screw rubs against the bottom of the casing. Series modification From machine no , the brass bearing ring has been replaced with a plastic version. A Drawer Assembly Removal, A Remove the brass bearing ring and install the plastic bearing ring, mat. no Noises During Operation Heater is vibrating. The heater touches the appliance casing. Airflow causes the heater to vibrate and thus make noise. A Remove the drawer bottom part; see Drawer Bottom Part Removal, A Carefully push the heater away from the casing. This information should not be duplicated or passed on without Miele approval. All rights reserved , US_am

22 DTD no Front Fascia Seal Defective ESW [USA], ESW [CAN], ESW [MEX], ESW [USA], ESW 4702 [USA], ESW 4712 [USA], ESW 4722 [USA], ESW 4722 [MEX], ESW 4802 [USA], ESW 4812 [USA], ESW 4822 [USA], ESW 4822 [CAN], ESW 4822 [MEX], ESW 4822 [GBR] Front fascia seal defective. A Remove the control panel; see Fascia Assembly Removal, A Remove the front fascia; see Front Fascia Removal, A Check the front fascia seal. A Remove the seal if it is defective; see Front Fascia Seal Removal, A Front Fascia Seal Installation, A Front Fascia Installation, Appliance Inoperative Symptom The appliance is inoperative. Open circuit in the wire from the connection bo to the power module. Series modification The connection wire insulation has been reinforced. The power module cover plate has been modified. Thanks to the modification, the pressure applied to the connection wire is reduced. A Install the drawer conversion kit, mat. no or

23 020-8 DTD no Appliance Cannot Be Switched Off ESW [USA], ESW [CAN], ESW [MEX], ESW [USA], ESW 4702 [USA], ESW 4712 [USA], ESW 4722 [USA], ESW 4722 [MEX], ESW 4802 [USA], ESW 4812 [USA], ESW 4822 [USA], ESW 4822 [GBR] Symptom The timer is not functioning. The appliance will not shut off after a preset period of time. The safety cut-out cuts out after 12 hours. Software fault Series modification Software was modified, and has been incorporated after the following production numbers: Model Production no. ESW ESW ESW ESW ESW ESW ESW 4812 sw ESW ESW Table 1 A Replace the control panel; see Fascia Assembly Removal, This information should not be duplicated or passed on without Miele approval. All rights reserved , US_am

24 DTD no Service 4.1 Fascia Assembly Removal A Open the drawer. A Remove the two T20 screws, one per side; see 020 Fig. 1, Item 1. A Tilt the fascia assembly upwards; see 020 Fig. 1, Item 2. Separate it from the handle. A Disconnect all connections from the fascia assembly and remove the assembly from the appliance. Fig. 1: Fascia Assembly Removal

25 DTD no Front Fascia Removal ESW [USA], ESW [CAN], ESW [MEX], ESW [USA], ESW 4702 [USA], ESW 4712 [USA], ESW 4722 [USA], ESW 4722 [MEX], ESW 4802 [USA], ESW 4812 [USA], ESW 4822 [USA], ESW 4822 [CAN], ESW 4822 [MEX], ESW 4822 [GBR] A Fascia Assembly Removal, A Remove the screws securing the front fascia. A Unclip the front fascia from its mounting bracket and remove. 4.3 Front Fascia Installation ESW [USA], ESW [CAN], ESW [MEX], ESW [USA], ESW 4702 [USA], ESW 4712 [USA], ESW 4722 [USA], ESW 4722 [MEX], ESW 4802 [USA], ESW 4812 [USA], ESW 4822 [USA], ESW 4822 [CAN], ESW 4822 [MEX], ESW 4822 [GBR] A Front Fascia Removal, Note Before installing the front fascia, make sure that the front fascia seal is installed correctly in the drawer. A Clip the front fascia into its mounting bracket. A Line up the screw holes on the fascia and the drawer. A Insert the retaining screw loosely until their threads has engaged. A Line up the front fascia. A Secure the retaining screws. This information should not be duplicated or passed on without Miele approval. All rights reserved , US_am

26 DTD no Front Fascia Seal Removal ESW [USA], ESW [CAN], ESW [MEX], ESW [USA], ESW 4702 [USA], ESW 4712 [USA], ESW 4722 [USA], ESW 4722 [MEX], ESW 4802 [USA], ESW 4812 [USA], ESW 4822 [USA], ESW 4822 [CAN], ESW 4822 [MEX], ESW 4822 [GBR] A Fascia Assembly Removal, A Remove the seal from the drawer front. 4.5 Front Fascia Seal Installation ESW [USA], ESW [CAN], ESW [MEX], ESW [USA], ESW 4702 [USA], ESW 4712 [USA], ESW 4722 [USA], ESW 4722 [MEX], ESW 4802 [USA], ESW 4812 [USA], ESW 4822 [USA], ESW 4822 [CAN], ESW 4822 [MEX], ESW 4822 [GBR] A Front Fascia Seal Removal, A Ensure that the screw holes are visible through the cutouts in the front fascia seal; see 020 Fig. 2, Item 1. A Install the top sealing lip (020 Fig. 2, Item 3) over the shaped metal fold in the drawer (020 Fig. 2, Item 2). A Install the side sealing lips (020 Fig. 2, Item 4) over the shaped metal fold in the drawer (020 Fig. 2, Item 2).

27 DTD no Fig. 2 1 Front fascia seal 2 Shaped metal fold in drawer 3 Top sealing lip 4 Side sealing lips This information should not be duplicated or passed on without Miele approval. All rights reserved , US_am

28 DTD no Drawer Assembly Removal A Removal from a Housing Unit, A Lid Removal, A Heat Shield Removal, A Slide the drawer out; see 020 Fig. 4, Item 1. A Pop off the 2 screw caps at the front corners; see 020 Fig. 4, Item 3. A Remove the two T20 screws securing the terminal block to the appliance rear panel. A Remove the retaining screws from the rails; see 020 Fig. 4, Item 2. A Remove the cable guide on the bottom of the casing; see 020 Fig. 4, Item 5. Note Fig. 3: Cable Guide Carefully bend the retaining lug back and remove the cable guide from the appliance casing. Take care not to damage the cable guide.

29 DTD no Fig. 4 1 Drawer 2 Retaining screws 3 Screw caps 4 Rails 5 Cable guide A Slide the rails (020 Fig. 4, Item 4) back in by approimately 1 to 2 centimeters so that the appliance is released from the rail hooks. A Slide the power cord out from underneath the left rail (when viewed from the front). A Take the drawer out of the casing. 4.7 Drawer Bottom Part Removal A Drawer Assembly Removal, A Fascia Assembly Removal, A Remove the retaining screws; see 020 Fig. 5, Item 1. A Feed the power cord (020 Fig. 5, Item 2) downwards through the opening in the drawer top part (020 Fig. 5, Item 3). A Remove the drawer bottom part (020 Fig. 5, Item 4). This information should not be duplicated or passed on without Miele approval. All rights reserved , US_am

30 DTD no Fig. 5 1 Retaining screws 2 Power cord 3 Drawer top part 4 Drawer bottom part 4.8 Fan Housing Removal A Drawer Assembly Removal, A Remove the 2 T20 screws securing the power cord cover plate to the housing and the 4 T20 screws securing the housing to the drawer. A Disconnect the ground wires from the housing and the wiring harness from the power board. A Separate the fan assembly from the drawer.

31 DTD no Fan (M2/2) Removal A Drawer Assembly Removal, A Fan Housing Removal, A Remove the fan retaining screws (T20); see 020 Fig. 6, Item 1. Fig. 6 1 Retaining screws A Remove the fan and take off the red rubber cap. A Disconnect the fan ground connection and 2 wires NTC Temperature Sensor (R30) Removal A Drawer Assembly Removal, A Fan Housing Removal, A Remove the temperature sensor from its guide. A Disconnect the temperature sensor wiring harness. This information should not be duplicated or passed on without Miele approval. All rights reserved , US_am

32 DTD no Power Board (N1) Removal A Drawer Assembly Removal, A Fan Housing Removal, A Lever the power board out of its retainers Power Cord Removal A Drawer Assembly Removal, A Fan Housing Removal, A NTC Temperature Sensor (R30) Removal, A Fan (M2/2) Removal, A Power Board (N1) Removal, A Remove the power cord from the fan holder. A Fascia Assembly Removal, A Drawer Bottom Part Removal, Fig. 7 1 Retaining screws 2 Holder 3 Power cord (control) A Remove the retaining screws (020 Fig. 7, Item 1) from the power cord holder (020 Fig. 7, Item 2). A Remove the power cord (020 Fig. 7, Item 3) from the holder.

33 DTD no Temperature Limiter (F1) Removal A Drawer Assembly Removal, A Fan Housing Removal, A Disconnect the appropriate temperature limiter connections. A Remove the temperature limiter retaining screw from the drawer. A Remove the temperature limiter Heater Element (R19) Removal ESW [USA], ESW [CAN], ESW [MEX], ESW [USA], ESW 4702 [USA], ESW 4712 [USA], ESW 4722 [USA], ESW 4722 [MEX], ESW 4802 [USA], ESW 4812 [USA], ESW 4822 [USA], ESW 4822 [CAN], ESW 4822 [MEX], ESW 4822 [GBR] A Drawer Assembly Removal, A Fan Housing Removal, A Fascia Assembly Removal, A Drawer Bottom Part Removal, A Remove the heater element retaining screws; see 020 Fig. 8, Items 1 and 2. A Disconnect the heater element connection plug; see 020 Fig. 8, Item 3. A Remove the heater element; see 020 Fig. 8, Item 4. Fig. 8 1 Retaining screws 2 Retaining screws This information should not be duplicated or passed on without Miele approval. All rights reserved , US_am

34 DTD no Plug 4 Heater element

35 DTD no Technical Service Bulletins 4 Service Inch Warming Drawers; Closing Behavior; Rep. Kit, Part # A ESW 4 warming drawers How to remedy drawer-closing issues. A The ESW 4 warming drawers have a closing device on the end of each telescopic runner. This Stop Control can become dislodged or damaged during handling, installation, or rough use. There is a repair kit that contains a pair of these drawer closure devices. A If indicated, please order part # , Rep. Kit Pull-Out Spring Mechanism. The kit comes with an instruction sheet; you can download these instructions online. A Note that these closing devices have a left and right orientation; the springloaded hooks should be facing each other across the drawer. Remember also that these hooks need to be slid back and etended before installing and before closing the drawer. 4.2 ESW Warming Drawers; Fan Behavior A The newest models of warming drawers (ESW 4XX2) are electronically controlled. This allows for more precise temperature control and etended multi-function features. The timer function is one of these enhanced features. By selecting a timed cycle (1-4 hours), the unit will heat only for that amount of time. Once the timer has epired, the fan will continue to run. This is by design. Some customers may think that the timer is not working properly, but this is not the case. Reference page 13 of the owners manual. A There is no need to set up service for fan run-on. Eplain to the customer that the fan continues to run to prevent ecess heat buildup and to keep the warmth in the drawer even at all levels.

36 030-2 DTD no ESW 4XX2 Warming Drawers A The timer feature on these electronically-controlled warming drawers does not function as described in the use and care manual. A new electronic is available that will remedy the situation. A 60cm drawers use this part number: (ESW 4082; ESW 4088) A 70cm & 30 drawers use this part number: (ESW 47X2; ESW 48X2) A All warehouse stock will soon be updated. A list of those serial numbers should be available once this update is complete. A The serial number breaks for the new electronics are as follows: A ESW > A ESW 4702 > A ESW 4712 > A ESW 4722 > A ESW 4802 > A ESW 4812 > A ESW 4822 > A ESW 4822 > A Reminder: The units are safe. A We are only replacing electronics for customers who complain about the timer feature. Do not tell the customer that this is a known issue. Just set up service and include the electronic as a required part. This information should not be duplicated or passed on without Miele approval. All rights reserved , US_am