It s all about choices. High volume High production High consistency Increased efficiency Innovation

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Cody Flynn
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1 Cook Chill Advanced Food Production Solutions It s all about choices High volume High production High consistency Increased efficiency Innovation

Advanced Food Production Solutions Cleveland Cook Chill equipment can be found in small and large Food Production Kitchens producing a wide variety of quality foods to meet USDA / FDA standards.

Typical Cook Chill operators are casinos, schools, hotels, health care facilities, prisons, colleges, supermarkets, chain restaurants and caterers.

High Consistency: Duplicate the same excellent results, each time and every time. Increase Efficiency: Reduce the expense of labor, food, and other costs by 20 to 50%.

2 Advanced Food Production Solutions Cleveland Cook Chill equipment can be found in small and large Food Production Kitchens producing a wide variety of quality foods to meet USDA / FDA standards. Conversion to Cook Chill can improve food quality, increase menu variety, assure food safety and lower costs. Typical Cook Chill operators are casinos, schools, hotels, health care facilities, prisons, colleges, supermarkets, chain restaurants and caterers. Advantages of Cook Chill High Volume: Produce larger volumes in less time with better results. High Production: Produce a greater variety of foods to meet changing menu and customer demands. High Consistency: Duplicate the same excellent results, each time and every time. Increase Efficiency: Reduce the expense of labor, food, and other costs by 20 to 50%. Innovation: Create methods of food production that provide desired results. Cook Chill Menu Items Many menu items can be produced in Cook Chill equipment soups, sauces, stews, casseroles, salad dressings, cold salads, gelatins, pie fillings, whole meats, and many ethnic specialties. Mixer Kettles Any product that will flow can be cooked in a Mixer Kettle and pumped with a Food Pump into Cook Chill bags or pans. This produces consistently high quality food by: Mixing gently yet thoroughly while cooking to achieve the desired textures and flavors. Pumping product with a piston food pump to retain the shape and quality of the food. Cooking to the desired doneness and rapidly chilling to stop the cooking process and retain quality. Producing hot or cold recipes while maintaining food safety standards. Cook Tanks & TurboJet Meats and many other foods such as rice, potatoes and vegetables can be cooked in a Cook Tank or TurboJet. Both use a low temperature water bath to slow cook the vacuum packaged products.

production can be reduced to five - eight hour shifts per week with a

Skilled and unskilled labor can be more effectively utilized.

quality menu items with optimum flavor, color, texture and nutritional

Ingredients & Recipes Volume purchasing and large scale recipes

Recipe ingredients are measured and prepared in advance to

Kettle TurboJet Vertical Agitator Mixer Kettle Horizontal Agitator

Loading with a Hoist Cleveland offers many choices of Horizontal,

Automatic temperature controls, combined with automatic steam heating

soups, stews, sauces, ground beef, salad dressings, cold salads, pie

3 PLANNING & FOOD PREPARATION 1. Planning & Scheduling Typical seven day, around the clock food production can be reduced to five - eight hour shifts per week with a Cook Chill system. Skilled and unskilled labor can be more effectively utilized. Recipes are standardized for batch preparation guaranteeing high quality menu items with optimum flavor, color, texture and nutritional value. 2. Ingredients & Recipes Volume purchasing and large scale recipes provide opportunities for huge savings in food cost. Recipe ingredients are measured and prepared in advance to consistently meet high quality standards. COOKING 3. Kettles for Cooking & Mixing 4. Cook Tank & TurboJet for Cooking & Cooling Horizontal Agitator Mixer Kettle TurboJet Vertical Agitator Mixer Kettle Horizontal Agitator Mixer Inclined Agitator Mixer Kettle Meat Probe Cook Tank Meat Rack Loading with a Hoist Cleveland offers many choices of Horizontal, Vertical and Inclined style Mixer Kettles. Automatic temperature controls, combined with automatic steam heating and water cooling ensures that the product is mixed and cooked to exact specifications. All types of foods can be produced in Cleveland Mixer Kettles such as soups, stews, sauces, ground beef, salad dressings, cold salads, pie fillings and many more. TurboJet with Jib Crane With a Cook Tank or TurboJet, meats and other products are cooked slowly at a low temperature. This results in an average of 25% less shrinkage. It also produces a more moist and tender product (even with tough cuts of meat) while retaining natural juices and flavor. Simple to operate controls can be set to automatically cook and cool products during the day or overnight.

PACKAGING & CHILLING 5. Pumping & Packaging 6.

Station Tumble Chiller The Cleveland Metering Filling

It provides a gentle but efficient transfer of hot or cold

A clipper and label dispenser can be mounted allowing the

cold pumpable product (soups, stews, sauces, chili, salad

This high speed food pump converts rolls of film into heat

The pouch and portion size can easily be changed with the

4 PACKAGING & CHILLING 5. Pumping & Packaging 6. Tumble Chilling & TurboJet Chilling Metering Filling Station Tumble Chiller The Cleveland Metering Filling Station is an air operated, piston style food pump. It provides a gentle but efficient transfer of hot or cold food from a mixer kettle into a Cook Chill bag or pan without cutting or mashing the food. It is equipped with a variable volume control. A clipper and label dispenser can be mounted allowing the operator to seal, label and trim each casing in one swift motion. The Cycle-Matic is an automatic form-fill-seal machine for higher volume operations. It provides a hands free solution for packaging any hot or cold pumpable product (soups, stews, sauces, chili, salad dressings, etc.) into heat sealed pouches. This high speed food pump converts rolls of film into heat sealed pouches while automatically filling them. The pouch and portion size can easily be changed with the user friendly touch screen controls. Water bath chilling rapidly reduces the food temperature with a gentle tumble action without product damage. Fully automated controls assure correct chilling in the fastest possible time. Cycle-Matic

7. Refrigeration 28 F to 32 F STORAGE & RETHERMALIZATION

Steamer Steam Jacketed Kettle Cook Chill food

shelf life of up to 45 days or even longer, depending on

Prepared and chilled foods are safely stored in a low

benefits easy handling of ready to heat menu items,

Cleveland Range provides a wide variety of methods and

Tilting Skillets and other conventional cooking

5 7. Refrigeration 28 F to 32 F STORAGE & RETHERMALIZATION 8. Retherm & Serving Combination Oven/Steamer Convection Steamer Steam Jacketed Kettle Cook Chill food preparation allows for a safe, refrigerated storage shelf life of up to 45 days or even longer, depending on the product. Prepared and chilled foods are safely stored in a low temperature food bank (walk-in refrigerator) at a temperature of 28 F to 32 F. Refrigerating and not freezing the food provides many benefits easy handling of ready to heat menu items, improvement of food consistency and quality as well as energy savings. Nutritional attributes of food are not lost. Cleveland Range provides a wide variety of methods and equipment to heat Cook Chill foods to a safe serving temperature. Convection Steamers, Combination Oven/Steamers, Kettles, Tilting Skillets and other conventional cooking equipment can be used to bring foods to temperature. Kettles and Skillets can be used as a hot water bath for heating filled Cook Chill bags or pouches. Convection Steamers and Combination Steamer/Ovens are mainly used for reheated food in pans. Tilting Skillet

6 Experts in Steam Cooking It's all about offering more choices & providing better solutions. As the leader in Cook Chill, Cleveland Range offers the largest selection of Cook Chill production and support equipment. A Cleveland Range Cook Chill Specialist can help develop strategies and ideas for your specific Cook Chill operation. STEAMERS / COMBI-OVENS / KETTLES / BRAISING PANS / ROTISSERIES / COOK CHILL SYSTEMS Ph: / Web: / Steam@ClevelandRange.com More Choices & Solutions Factory - Customer Support Kettle Cooking Agitator Mixer Kettles, horizontal, vertical or inclined mixer styles Sizes from 40 gallons to more than 500 gallons Pasta Kettles Cook Tank Cooking 600, 1,000 and 2,000 lbs. capacity Cook Chill Tanks 60 and 120 gallon Combination Tumble Chiller / Cook Tanks TurboJet Chiller / Cook Tank Pumping and Filling Equipment Product Metering Filling Station Cycle-Matic, automaticform-fill seal machine Product Chilling Vertical and Horizontal Water-Bath Chillers Capacities from 120 to 320 gallons per batch Support Equipment Gas fired and electric Steam Boilers Ice Builders Glycol Cooling System Compressed Air Systems Cleveland Range is well known for customer satisfaction and it's proven factory training program. Pre-Sales Support Working with design consultants, architects, engineers and the end user Pre Start-Up Support Meeting with staff regarding installation and maintenance criteria Discussing recipe development, staffing requirements, etc. Systems Start-Up and Employee Training Installation inspection, equipment calibration and start-up Training the food production staff Food preparation and recipe adjustments Discussing "HACCP" and food safety regulation SOLUTIONS Cleveland Range LLC. provides many of the operational solutions from Manitowoc, a global company dedicated to bringing value to foodservice operators by equipping them with highly individualized real-world answers that enhance menus, service, profits, and efficiency. FINANCING Manitowoc offers low-rate, fast-approval financing on equipment from Manitowoc brands and on other equipment when purchased with Manitowoc brands. Preserve capital, simplify budgeting, and get the equipment you need today, from Manitowoc Authorized Dealers with Manitowoc financing. SERVICE Cleveland Range LLC. products are backed nationwide by Manitowoc STAR Service. This network of certified service agents provides fast response with factory-trained experts to assure your equipment will be fixed right the first time. Manitowoc STAR service agents guarantee their work and use genuine OEM parts for best equipment performance and longer life. To learn how Cleveland Range LLC. and other leading Enodis brands can equip you, or to apply for financing, visit consult your dealer, or call Enodis plc except where explicitly stated otherwise. All rights reserved. CC 0309

Presentation Purpose

1 2 Presentation Purpose The purpose of this presentation is to provide the operator with an understanding of the process used to pack kettle pump casings. Information contained within has been derived