MU053: CHILLERS: Operation & Maintenance of Chilled Water Systems
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1 MU053: CHILLERS: Operation & Maintenance of Chilled Water Systems MU053 Rev.001 CMCT COURSE OUTLINE Page 1 of 5
2 Training Description: It is imperative that water-cooling system(s) operates at maximum efficiency. In this hands-on chilled water systems course that participants will receive the critical information needed to increase participant s system s reliability. The chiller is the heart of the refrigeration system which operates best with skilled technicians maintaining it. Gain hands-on practice and knowledge of instruments and test meters. Learn how to collect data and evaluate the chiller operation equipment. Become familiar with approach temperature and to interpret it in terms of the system operation. Training Objective: By the end of the training, participants will be able to: Utilize HVAC concepts as they apply to air conditioning, refrigeration, heating, chillers, boilers, and pneumatic comfort controls Perform HVAC operation, preventative maintenance, and troubleshooting Participants of the chillers operation and maintenance course will learn preventive maintenance and troubleshooting methods to ensure the system is always operating with the most efficiency and cost savings Receive information on the latest techniques and technology Training Designed for: This course is intended for all Chilled Water System Operators, Refrigeration System Operators, HVAC maintenance and Repair Technicians, Plant & Facility Maintenance Technicians, Building Engineers, Building Managers & Superintendents, Plant & Facility Managers, Environmental Health & Safety Personnel, Apprentice and Experienced HVAC Technicians, Stationary Engineers and Energy Management Personnel as well as those needing a basic seminar in Chilled Water (Chiller) systems. Training Program: DAY ONE: PRE-TEST CHILLED WATER SYSTEMS Synopsis Component overview System design Associations, codes and standards THERMODYNAMICS Heat transfer theory Heat vs. Temperature REFRIGERATION THEORY The chilled-water refrigeration cycle MU053 Rev.001 CMCT COURSE OUTLINE Page 2 of 5
3 Compression cycle theory Absorption cooling theory DAY TWO: REFRIGERANTS Compression cycle refrigerants Absorption-machine refrigerants REFRIGERATION PRIMEM OVERS Compressors Absorption machines EVAPORATORS & LUID COOLERS Types of evaporators and liquid coolers Evaporator (cooler) operation Maintenance CONDENSERS Types of condensers Air-cooled condensers Water-cooled condensers DAY THREE: METERING (expansion) DEVICES Metering devices Economizers CONTROLS & CONTROL SYSTEMS Controls CONTROL SYSTEMS PUMPS Pump theory Centrifugal pump operation Centrifugal pump configurations Pump maintenance and troubleshooting DAY FOUR: PIPING SYSTEMS Copper tubing Steel pipe Valves Insulation of chilled water piping CONDITIONED SPACE SYSTEMS Psychrometrics Air-cooling coils Fans Air filters CLOSED-LOOP SYSTEM FLUIDS Water chemistry basics Corrosion inhibition MU053 Rev.001 CMCT COURSE OUTLINE Page 3 of 5
4 Freeze protection using glycol fluids Cleaning closed-loop systems HEAT REJECTION SYSTEMS Once-through (waste-water) systems Recirculating systems DAY FIVE: OPEN SYSTEM WATER QUALITY Cooling tower water Cooling tower water treatment Water treatment equipment and systems Selection of a water treatment vendor HEAT RECOVERY SYSTEMS Heat recovery principles THERMAL STORAGE SYSTEMS Thermal storage theory Ice storage Stratified chilled water storage Course Conclusion POST-TEST and EVALUATION Training Requirement: Hand s on practical sessions, equipment and software will be applied during the course if required and as per the client s request. Training Methodology: This interactive training course includes the following training methodologies as a percentage of the total tuition hours:- 30% Lectures, Concepts, Role Play 30% Workshops & Work Presentations, Techniques 20% Based on Case Studies & Practical Exercises 20% Videos, Software & General Discussions Pre and Post Test Training Certificate(s): Internationally recognized certificate(s) will be issued to each participant who completed the course. MU053 Rev.001 CMCT COURSE OUTLINE Page 4 of 5
5 Training Fees: As per the course location - This rate includes participant s manual, hand-outs, buffet lunch, coffee/tea on arrival, morning & afternoon of each day. Training Timings: Daily Timings: 07:45-08:00 Morning Coffee / Tea 08:00-10:00 First Session 10:00-10:20 Recess (Coffee/Tea/Snacks) 10:20-12:20 Second Session 12:20-13:30 Recess (Prayer Break & Lunch) 13:30-15:00 Last Session For training registrations or in-house enquiries, please contact: Aisha Relativo: aisha@cmc-me.com Tel.: or Mob.: Training & Career Development Department MU053 Rev.001 CMCT COURSE OUTLINE Page 5 of 5
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