Model PG9MAB MULTIPOISE CONDENSING GAS FURNACE SS-PG9MAB-01. Time Roman FEATURES. burners seldom, if ever, needs cleaning.

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1 Time Roman INSTALLATION FLEXIBILITY: CASING: COMBUSTION SYSTEM: 3-PASS PRIMARY HEAT EXCHANGERS: FLOW-THROUGH SECONDARY HEAT EXCHANGERS: LIMITED WARRANTY: MONOPORT INSHOT BURNERS: The 4-way multipoise design allows a model PG9MAB to be installed in an upflow, downflow, hizontal ientation. All sizes of the PG9MAB may be installed in direct vent (2-pipe) applications. All sizes except the 140 size may be installed in non-direct vent (1-pipe) applications. The 140 size also has an elevation limitation of 7,000 ft. See Combustion Air and Vent Pipe table f me infmation. The casing also has the required openings f left- right-side connection of gas, electric, drain, and vent connections. Enclosed burner assembly isolates operating noise without the expense of sound deadening devices. This design accelerates heat transfer and extracts heat that conventional heat exchangers waste up the flue. The primary heat exchanger is made of aluminized steel f crosion resistance. Each cell is laminated with our patented polypropylene f greater crosion resistance to help extend the life of the furnace f years of dependable perfmance. The heat exchanger is positioned in the furnace to extract additional heat from the combustion products regardless of furnace ientation. The PG9MAB is backed by a Lifetime Warranty on the heat exchangers in direct vent application (20-year in non-direct vent applications) and a 5-year Warranty on all other parts. FEATURES INTEGRATED CONTROL CENTER: COMBUSTION AIR AND VENTILATION: Produce precise air-to-gas mixture which gives a clean burn. The large monopt on the inshot injection-type burners seldom, if ever, needs cleaning. The printed-circuit board has convenient terminals which permit quick-connection of a thermostat, air conditioning control circuits, a humidifier, an air cleaner. The control has a built-in status indicat and self-test feature. A self-test feature allows f a complete check of the maj components in about 60 seconds. The control also features an adjustable blower off delay. The PG9MAB advanced design allows Schedule 40 PVC, Schedule 40 CPVC pipe and fittings, PVC-DWV, SDR-21 PVC, SDR-26 PVC (not approved in Canada), ABS-DWV, ABS- F628 Schedule 40 pipe to bring air into the furnace f combustion and to be used f venting combustion products outside the structure. The vent pipe can terminate through a sidewall through the roof. CERTIFICATIONS: The PG9MAB units are CSA (fmerly A.G.A. and C.G.A.) design certified f use with natural and propane gases, as well as GAMA efficiency rating certified. The furnace is facty-shipped f use with natural gas. A CSA (fmerly A.G.A. and C.G.A.) listed gas conversion kit is required to convert furnace f use with propane gas. The model PG9MAA meets Califnia Air Quality Management District emission requirements. QUALITY REGISTRATION: The quality systems f this product have been registered by UL to ISO 9001 Standards. Model PG9MAB MULTIPOISE CONDENSING GAS SS-PG9MAB-01

2 " " " 2-IN. COMBUSTION- AIR CONN 1 2-IN. DIA GAS CONN " 2-IN. VENT CONN 1 2-IN. DIA THERMOSTAT ENTRY " CONDENSATE DRAIN TRAP LOCATION (DOWNFLOW & HORIZONTAL LEFT) 7 8-IN. DIA POWER CONN 7 8-IN. DIA ACCESSORY POWER ENTRY CONDENSATE DRAIN TRAP LOCATION (ALTERNATE UPFLOW) " SIDE INLET TYP " " " TYP " " TYP " " TYP 13 /16" " TYP AIRFLOW A D 13 /16" OUTLET CONDENSATE DRAIN TRAP LOCATION (DOWNFLOW & HORIZONTAL RIGHT) OR ALTERNATE 1 2-IN. DIA GAS CONN " " 9 16" TYP " TYP 1 1 4" 1" " TYP SIDE INLET " TYP CONDENSATE DRAIN LOCATION (UPFLOW) 11 /16" INLET E 11 /16" NOTES: Minimum return-air opening at furnace, based on metal duct. If flex duct is used, see flex duct manufacturer's recommendation f equivalent diameters: 1. F 800 CFM 16-in. round 14-1 /2 X 12-in. rectangle. 2. F 1200 CFM 20-in. round 14-1 /2 X 19-1 /2 in. rectangle. 3. F 1600 CFM 22-in. round 14-1 /2 X 23-1 /4 in. rectangle. 4. F airflow requirements above 1800 CFM, see Air Delivery Table in product Specification Sheet f specific use of single side inlets. The use of both side inlets, a combination of and the, the only will ensure adequate return-air openings f airflow requirements above 1800 CFM at 0.5 W.C. ESP. CONDENSATE DRAIN LOCATION (UPFLOW) DIMPLE LOCATORS FOR HORIZONTAL HANGING DIMENSIONS (In.) A D E SHIP. WEIGHT (Lb) /2 15-7/ /2 15-7/ /2 15-7/ /2 15-7/ /2 15-7/ /2 15-7/ /2 15-7/ /8 19-1/ /8 19-1/ /8 19-1/ /2 22-7/ /2 22-7/ " " " " 19" OUTLET 2-IN. COMBUSTION- AIR CONN 1 2-IN. DIA GAS CONN 7 8-IN. DIA POWER CONN 1 2-IN. DIA THERMOSTAT ENTRY 2-IN. VENT CONN " SIDE INLET " TYP " BOTTOM INLET 13 16" 5 8" 5 16" " 1" 7 16" 11 16" A

3 CONDENSATE TRAP BLOWER SHELF CONDENSATE TRAP (INSIDE) DOOR CONDENSATE TRAP SIDE DOOR SIDE ALTERNATE DRAIN TUBE LOCATION CONDENSATE TRAP DRAIN TUBE LOCATION UPFLOW APPLICATIONS FIELD DRAIN CONN FIELD 4 DRAIN CONN SIDE VIEW FRONT VIEW END VIEW FRONT VIEW DOWNFLOW AND ALTERNATE EXTERNAL UPFLOW APPLICATIONS 3 4 HORIZONTAL APPLICATIONS 3 4 SLOT FOR SCREW HORIZONTAL APPLICATION (OPTIONAL) OD COLLECTOR BOX TO TRAP RELIEF PORT 1 2 OD INDUCER HOUSING DRAIN CONNECTION WIRE TIE GUIDES (WHEN USED) OD COLLECTOR BOX DRAIN CONNECTION SCREW HOLE FOR UPFLOW OR DOWN- FLOW APPLICATIONS (OPTIONAL) 1 2-IN. PVC OR CPVC FRONT VIEW SIDE VIEW A93026 D E S I G N C E R T I I F E D ama MEETS DOE RESIDENTIAL CONSERVATION SERVICES PROGRAM STANDARDS. Befe purchasing this appliance, read imptant energy cost and efficiency infmation available from your retailer. ISO 9001:2000 As an ENERGY STAR partner, Payne Heating & Cooling has determined that this product meets the ENERGY STAR guidelines f energy efficiency. REGISTERED 3

4 SPECIFICATIONS RATINGS AND PERFORMANCE Input Btuh* Output Capacity BTUH* (ICS) Direct Vent (2-Pipe) Upflow 37,000 37,000 56,000 56,000 56,000 74,000 (Shaded capacities are specified Downflow 37,000 37,000 56,000 56,000 56,000 74,000 on rating plate) Hizontal 37,000 37,000 56,000 56,000 56,000 74,000 Non-Direct Vent (1-Pipe) Upflow 37,000 37,000 56,000 56,000 56,000 74,000 Downflow 37,000 37,000 56,000 56,000 56,000 74,000 Hizontal 37,000 37,000 56,000 56,000 56,000 74,000 AFUE% Direct Vent (2-Pipe) Upflow Nonweatherized ICS Downflow Hizontal Non-Direct Vent (1-Pipe) Upflow 90 Downflow 90 Hizontal 90 Certified Temperature Rise Range F Certified External Static Pressure Heating Cooling Airflow CFM Heating Cooling ELECTRICAL Unit Volts Hertz Phase Operating Voltage Range Min Max** Maximum Unit Amps Unit Ampacity Minimum Wire Size Maximum Wire Length (Ft) Maximum Fuse Size Ckt Bkr Amps (Time-Delay Type Recommended) Transfmer (24v) 40va External Control Heating 12va Power Available Cooling 21va Air Conditioning Blower Relay Standard CONTROLS Limit Control SPST Heating Blower Control (Off Delay) Selectable 90, 120, 150, 180 Burners (Monopt) Gas Connection Size 1/2-in. NPT GAS CONTROLS Gas Valve (Redundant) Manufacturer White-Rodgers Minimum Inlet Pressure (In. wc) 4.5 (Natural Gas) Maximum Inlet Pressure (In. wc) 13.6 (Natural Gas) Ignition Device Hot Surface BLOWER DATA Direct-Drive Mot HP (Permanent Split Capacit) 1/5 1/3 1/5 1/3 1/2 1/3 Mot Full Load Amps RPM (Nominal) Speeds Blower Wheel Diameter x Width (In.) 10 X 6 10 X 7 10 X 6 10 X 7 11 X 8 10 X 7 Filter Size (In.) Permanent Washable (1) 16 X 25 X 1 (1) 20 X 25 X 1 FACTORY-AUTHORIZED AND LISTED, DEALER-INSTALLED OPTIONS Gas Conversion Kit Natural-to-Propane KGANP4001ALL Gas Conversion Kit Propane-to-Natural KGAPN3301ALL Twinning Kit N/A KGATW0601 HSI N/A Manufactured (Mobile) Home Kit KGAMH0102KIT Downflow Base*** KGASB0201ALL Vent Termination Kit (Bracket Only f 2 Pipes) 2-in. KGAVT0101BRA 3-in. KGAVT0201BRA Vent Termination Kit (Single Exit) 2-in. KGAVT0501CVT 3-in. KGAVT0601CVT Condensate Freeze Protection Kit KGAHT0101CFP Side Filter Rack (Without Filter) Upflow ONLY KGAFR0206ALL Thermostat Programmable F Use With Air Conditioner TSTATPPSAC01 Thermostat Non-Programmable F Use With Air Conditioner TSTATPPBAC01-B Condensate Neutralizer Kit (obtained thru RCD) P Do Gasket Kit KGBAC0110DGK * Gas input ratings are certified f elevations to 2000 ft. F elevations above 2000 ft, reduce ratings 2 percent f each 1000 ft above sea level. In Canada, derate the unit 5 percent from 2000 to 4500 ft above sea level. Capacity and AFUE in accdance with U.S. Government DOE test procedures. Airflow shown is f only return-air supply. F air delivery above 1800 CFM, see Air Delivery table f other options. A filter is required f each return-air supply. ** Permissible voltage limits f proper furnace operation. Unit ampacity = 125 percent of full load amps of largest components plus 100 percent full load amps of all other potential operating components (EAC, humidifier, etc.). Length shown is measured 1 way along wire path between unit and service panel f maximum 2 percent voltage drop. *** Required f installation on combustible flos when no coil box is used, when any coil box other than a Payne CD5, CK5 KCAKC cased coil is used. F direct vent applications only. N/A Not Applicable. Unit is not allowed in this installation application. ICS Isolated Combustion System 4

5 SPECIFICATIONS Continued RATINGS AND PERFORMANCE Input Btuh* 138,000 Output Capacity BTUH* (ICS) Direct Vent (2-Pipe) Upflow 74,000 74,000 93,000 93, , ,000 (Shaded capacities are specified Downflow 74,000 74,000 93,000 93, , ,000 on rating plate) Hizontal 74,000 74,000 93,000 93, , ,000 Non-Direct Vent (1-Pipe) Upflow 74,000 74,000 93,000 93, ,000 NA Downflow 74,000 74,000 93,000 93, ,000 NA Hizontal 74,000 74,000 93,000 93, ,000 NA AFUE%* Direct Vent (2-Pipe) Upflow Nonweatherized ICS Downflow Hizontal Non-Direct Vent (1-Pipe) Upflow 90 NA Downflow 90 NA Hizontal 90 NA Certified Temperature Rise Range F Certified External Static Pressure Heating Cooling Airflow CFM Heating Cooling / / / /2045 ELECTRICAL Unit Volts Hertz Phase Operating Voltage Range Min Max** Maximum Unit Amps Unit Ampacity Minimum Wire Size Maximum Wire Length (Ft) Maximum Fuse Size Ckt Bkr Amps (Time-Delay Type Recommended) Transfmer (24v) 40va External Control Heating 12va Power Available Cooling 21va Air Conditioning Blower Relay Standard CONTROLS Limit Control SPST Heating Blower Control (Off Delay) Selectable 90, 120, 150, 180 Burners (Monopt) Gas Connection Size 1/2-in. NPT GAS CONTROLS Gas Valve (Redundant) Manufacturer White-Rodgers Minimum Inlet Pressure (In. wc) 4.5 (Natural Gas) Maximum Inlet Pressure (In. wc) 13.6 (Natural Gas) Ignition Device Hot Surface BLOWER DATA Direct-Drive Mot HP (Permanent Split Capacit) 1/2 3/4 1/2 3/4 3/4 3/4 Mot Full Load Amps RPM (Nominal) Speeds Blower Wheel Diameter x Width (In.) 11 X 8 11 X X 8 11 X X X 10 Filter Size (In.) Permanent Washable (1) 20 X 25 X 1 (1) 24 X 25 X 1 FACTORY-AUTHORIZED AND LISTED, DEALER-INSTALLED OPTIONS Gas Conversion Kit Natural-to-Propane KGANP4001ALL* Gas Conversion Kit Propane-to-Natural KGAPN3301ALL Twinning Kit KGATW0601HSI N/A Manufactured (Mobile) Home Kit KGAMH0102KIT N/A Downflow Base*** KGASB0201ALL Vent Termination Kit (Bracket Only f 2 Pipes) 2-in. KGAVT0101BRA 3-in. KGAVT0201BRA Vent Termination Kit (Single Exit) 2-in. KGAVT0501CVT 3-in. KGAVT0601CVT Condensate Freeze Protection Kit KGAHT0101CFP Side Filter Rack (Without Filter) Upflow ONLY KGAFR0206ALL Thermostat Programmable F Use With Air Conditioner TSTATPPSAC01 Thermostat Non-Programmable F Use With Air Conditioner TSTATPPBAC01-B Condensate Neutralizer Kit (obtained thru RCD) P Do Gasket Kit KGBAC0110DGK * Gas input ratings are certified f elevations to 2000 ft. F elevations above 2000 ft, reduce ratings 2 percent f each 1000 ft above sea level. In Canada, derate the unit 5 percent from 2000 to 4500 ft above sea level. Capacity and AFUE in accdance with U.S. Government DOE test procedures. Airflow shown is f only return-air supply. F air delivery above 1800 CFM, see Air Delivery table f other options. A filter is required f each return-air supply. ** Permissible voltage limits f proper furnace operation. Unit ampacity = 125 percent of full load amps of largest components plus 100 percent full load amps of all other potential operating components (EAC, humidifier, etc.). Length shown is measured 1 way along wire path between unit and service panel f maximum 2 percent voltage drop. *** Required f installation on combustible flos when no coil box is used, when any coil box other than a Payne CD5, CK5 KCAKC cased coil is used. F direct vent applications only. N/A Not Applicable. Unit is not allowed in this installation application. ICS Isolated Combustion System 5

6 COMBUSTION-AIR AND VENT PIPING FOR DIRECT VENT (2 PIPE) AND (1-PIPE) APPLICATIONS Maximum Allowable Vent Pipe Length (Ft) 0 to to to 4000 See notes at end of table Pipe3-in 2Pipe3-in. 2Pipe3-in. 2 Pipe 3-in 2 Pipe 3-in. 2 Pipe 3-in NA NA NA NA NA 1-1/2 1-1/ /2 1-1/ NA NA /2 1-1/2 10 NA NA NA NA NA /2 2-1/ NA NA NA NA NA 2-1/2 2-1/ NA /2 one disk 2-1/2 10 NA NA NA NA NA 3 NA nodisk /2 one disk NA 5 NA NA NA NA NA 3 onedisk NA nodisk NA no disk NA Pipe 3-in 2 Pipe 3-in. 1-1/2 1-1/ /2 1-1/ NA NA NA /2 2-1/ /2 2-1/ NA NA 14 9 NA NA NA NA NA nodisk NA no disk 4 no disk onedisk NA NA NA 3 nodisk NA no disk NA (IN)* 1-1/2 1-1/ /2 1-1/ NA NA NA /2 2-1/ /2 2-1/ NA nodisk NA NA no disk 4 no disk 4 nodisk Pipe3-in. 3 onedisk NA 11 6 NA NA NA NA 3 nodisk NA no disk NA

7 COMBUSTION-AIR AND VENT PIPING FOR DIRECT VENT (2 PIPE) AND (1-PIPE) APPLICATIONS Maximum Allowable Vent Pipe Length (Ft) (Continued) 4001 to to to 7000 See notes at end of table Pipe3-in 2Pipe3-in. 2Pipe3-in. 2 Pipe 3-in 2Pipe3-in. 2Pipe3-in. 1-1/2 1-1/ /2 1-1/ NA NA NA /2 2-1/ /2 2-1/ NA NA nodisk NA NA no disk 4 nodisk nodisk NA NA 4 no disk NA Pipe 3-in 2Pipe3-in. 2Pipe3-in. 1-1/2 1-1/ /2 1-1/ NA NA NA NA /2 2-1/ /2 2-1/ NA NA nodisk NA NA no disk 4 no disk nodisk NA 12 8 NA NA NA NA 4 no disk NA (IN)* (IN)* 1-1/2 1-1/ /2 1-1/ NA NA NA NA /2 2-1/ /2 2-1/ NA NA nodisk NA NA NA NA no disk 4 no disk no disk NA NA NA NA 7

8 COMBUSTION-AIR AND VENT PIPING FOR DIRECT VENT (2 PIPE) AND (1-PIPE) APPLICATIONS 7001 to to to 10,000 Maximum Allowable Vent Pipe Length (Ft) (Continued) 2Pipe3-in 2 Pipe 3-in. 1 NA 2Pipe3-in 2 Pipe 3-in. 1-1/2 1-1/ /2 1-1/ NA NA NA NA NA 2-1/2 2-1/ /2 2-1/ NA NA nodisk NA NA NA NA NA no disk 4 no disk NA 2Pipe3-in 2 Pipe 3-in. 1-1/2 1-1/ /2 1-1/ NA NA NA NA NA 2-1/2 2-1/ /2 2-1/ NA NA nodisk NA 10 NA NA NA NA NA NA no disk 4 no disk /2 1-1/ NA 2-1/2 2-1/ /2 2-1/ NA NA NA NA no disk 4 nodisk 10 5 NA NA NA NA 1 NA *Disk usage-unless otherwise specified, use perfated disk assembly (facty-supplied in loose parts bag). If one disk isstated, separate 2 halves of perfated disk assembly and use shouldered diskhalf. When using shouldered disk half, install screen side toward inlet box. Long sweep bend elbow. Vent sizing f Canadian installations over 4500 ft (1370 m) above sea level are subject to acceptance by thelocal authities having jurisdiction. NA-Not Allowed; pressure switch will not make. NOTES: 1. Do not use pipe size greater than those specified in table incomplete combustion, flame disturbance, flame sense lockout may occur. 2. Size both the combustion-air and vent pipe independently, then use thelarger diameter f both pipes. 3. Assume two 45 elbows equal one90 elbow. Long radius elbows are desirable and may be required in some cases. 4. Elbows and pipe sections within the furnace casing and at the vent termination should not be included in vent length elbow count. 5. The minimum pipe length is 5ftfall applications. 6. Use 3-in. diameter vent termination kit f installations requiring 4-in diameter pipe. 8

9 COMBUSTION-AIR PIPE FOR (1-PIPE) APPLICATIONS (Sizes 040 through 120 only) FIELD-SUPPLIED 2-IN. DIAMETER PVC 90 ELBOW FIELD-SUPPLIED 2-IN. DIAMETER PVC PIPE A LENGTH OF STRAIGHT PIPE PORTION OF COMBUSTION-AIR INLET PIPE ASSEMBLY (IN.) CASING WIDTH A 17-1/2 8-1/2 ± 1/ /2 ± 1/2 24-1/2 12 ± 1/2 COMBUSTION-AIR DISC (FACTORY-SUPPLIED IN LOOSE PARTS BAG) A96211 ACCESSORIES CONCENTRIC VENT FOR DIRECT-VENT (2-PIPE) APPLICATION (ALL MODEL SIZES) B IN. DIA PVC VENT/EXHAUST F E 1 3 /16 C IN. DIA 1 1 /2 D A B IN. DIA PVC INTAKE/COMBUSTION AIR A97110 DIMENSIONS (In.) PART NO. A* B C D E F KGAVT0501CVT 33-3/ /2 16-5/8 6-1/4 5-3/4 KGAVT0601CVT 38-7/ /2 21-1/8 7-3/8 6-1/2 * Dimension A will change accdingly as dimension D is lengthened shtened. Dimension D may be lengthened to 60 in. maximum. Dimension D may also be shtened by cutting the pipes provided in the kit to 12 in. minimum. Note: See furnace Installation Instructions when venting multiple furnaces near each other. 9

10 ACCESSORIES (Continued) SIDE FILTER RACK* (TYP) 3 8 TABS OPENING OPENING A80199 *Accepts one 16 x 25 x 1 in. filter. ACCESSORY DOWNFLOW SUBBASE LOCATING TAB 1 1 / 4 TYP PLENUM OPENING LOCATING TAB B D A ;; FACTORY-SUPPLIED FIELD-INSTALLED INSULATION C Disassembled A88207 Assembled A97427 CASING WIDTH 17-1/ /2 PLENUM OPENING* FLOOR OPENING IN DOWNFLOW APPLICATION A B C D * The plenum should be constructed 1/4-in. smaller in width and depth than the plenum dimensions shown above. HOLE NO. FOR WIDTH ADJUSTMENT Furnace with without Cased Coil Assembly Coil Box 15-1/ /4 20-3/8 3 Furnace with without Cased Coil Assembly Coil Box 18-5/ /4 20-3/8 2 Furnace with without Cased Coil Assembly Coil Box 22-1/ /4 20-3/8 1 10

11 CLEARANCE TO COMBUSTIBLES 11

12 RETURN-AIR SUPPLY both sides and both sides and only both sides and only only both sides and only SPEED Med- Med- Med- Med- Med- Med- Med- Med- Med- Med- Med- Med- Med- Med- Med- Med- AIR DELIVERY CFM (With Filter)* EXTERNAL STATIC PRESSURE (In. wc) * A filter is required f each return-air supply. * F hizontal and downflow applications, use only as airflow reference

13 OUTDOOR UNIT COMBUSTION AIR PIPE (DIRECT VENT/2-PIPE APPLICATION) A/C COIL VENT PIPE HUMIDIFIER COMBUSTION AIR INLET (NON-DIRECT 1-PIPE APPLICATION) ELECTRONIC AIR CLEANER GAS-FIRED WATER HEATER AIRFLOW FRONT OF A05064 ELECTRONIC AIR CLEANER VENT COMBUSTION AIR INLET (NON-DIRECT VENT/ 1-PIPE APPLICATION HUMIDIFIER COMBUSTION AIR (DIRECT VENT/ 2 PIPE APPLICATION OUTDOOR UNIT A/C COIL FRONT OF AIRFLOW A

14 COMBUSTION-AIR INLET (/1-PIPE APPLICATION) VENT PIPE COMBUSTION AIR PIPE DIRECT VENT/2-PIPE APPLICATION) ELECTRONIC AIR CLEANER FRONT OF CONDENSATE DRAIN AIRFLOW REFRIGERATION PIPING AIR CONDITIONING COIL A05066 COMBUSTION - AIR INLET (/ 1-PIPE APPLICATION) COMBUSTION AIR PIPE (DIRECT VENT/2-PIPE APPLICATION) VENT PIPE REFRIGERATION PIPING AIR CONDITIONING COIL AIRFLOW CONDENSATE DRAIN FRONT OF ELECTRONIC AIR CLEANER A

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16 SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE UNIT MUST BE INSTALLED IN ACCORDANCE WITH INSTALLATION INSTRUCTIONS Cancels: SS-PG9M Payne Heating & Cooling 7310 West Mris Street, Indianapolis, IN PRINTED IN U.S.A. Catalog No. SS-PG9MAB