Water Cooled Screw Chiller PFS235C, PFS255C, PFS270C, PFS280C, PFS300C, PFS315C PL

Transcription

1 Water Cooled Screw Chiller PFS235C, PFS255C, PFS270C, PFS280C, PFS300C, PFS315C PL

2 Compressors - Compressor Arrangements

3 Compressors - Compressor Arrangements Q ty/unit No. Parts No. Parts Name Drwg. No. Parts Model & Specifi cation SIZE SIZE SIZE A COMPLETE COMPRESSOR /230/60/3 1 A COMPLETE COMPRESSOR /60/3 1 A COMPLETE COMPRESSOR /60/3 1 A COMPLETE COMPRESSOR /60/3 1 A COMPLETE COMPRESSOR /230/60/3 1 A COMPLETE COMPRESSOR /60/3 1 A COMPLETE COMPRESSOR /60/3 1 A COMPLETE COMPRESSOR /60/3 1 A COMPLETE COMPRESSOR /230/60/3 1 A COMPLETE COMPRESSOR /60/3 1 A COMPLETE COMPRESSOR /60/3 1 A COMPLETE COMPRESSOR /60/3 1 Index NOTE: COMPLETE COMPRESSOR DOES NOT INCLUDE COMMON PARTS LISTED ON THE NEXT TWO PAGES. Wiring Symbol Notes

4 Compressors - Externally Mounted Common Components

5 Compressors - Externally Mounted Common Components No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes 14 A CRANKCASE HEATER V 200W CRANKCASE HEATER CONDUIT A SENSOR/ LIQUID LEVEL JUNCTION BOX ASSY SCREW JUNCTION BOX COVER SCREW SOLENOID VALVE ASSY SOLENOID VALVE ONLY A COIL ONLY SOLENOID VALVE ASSY SOLENOID VALVE ONLY C GASKET/ JUNCTION BOX WASHER BOOT/ TRANSDUCER PROTECTOR SCREW SCREW TERMINAL BOX ASSY W/BOX/GASKET/LABEL C GASKET/ TERMINAL BOX ELECTRICAL BARRIER WIRE NUT P49 A HIGH PRESSURE CONTROL N/S TERMINAL SHROUD N/S A EVAPORATOR PRESSURE TRANSDUCER N/S A CONDENSER PRESSURE TRANSDUCER N/S = NOT SHOWN

6 Compressors - Mounting Hardware

7 Compressors - Mounting Hardware No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes SCREW/ COMPRESSOR REAR FOOT SCREW/ COMPRESSOR FRONT FOOT WASHER VIBRATION PAD/ BETWEEN BRACKET AND WASHER VIBRATION PAD/ BETWEEN SHIM & DRAIN PAN X 2 X A SHIM/ BETWEEN COMPRESSOR FOOT & PAD

8 Compressors - Jet Pump Assy. & Tubing

9 Compressors - Jet Pump Assy. & Tubing No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes JET PUMP TUBING JET PUMP ASSY DISCHARGE TUBE OUTLET TUBE SUCTION TUBE FILTER TUBE ASSY STRAINER ONLY SHUT-OFF VALVE VALVE CORE VALVE CAP VALVE/ SHUT-OFF JET PUMP ASSY. DETAIL HOUSING MANIFOLD FILTER HOUSING NOZZLE C P OIL FILTER WAVE SPRING PLUG MM 1 9 C P PLUG/O-RING C O-RING C O-RING C O-RING C O-RING SCREW SCREW CONNECTOR SCREW ELBOW

10 Relief Valves - Evaporator and Condenser

11 Relief Valves - Evaporator and Condenser No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes EVAPORATOR RELIEF VALVE PSI ELBOW VALVE/ SHUT-OFF CONDENSER RELIEF VALVE PSI BEFORE 3/ CONDENSER RELIEF VALVE PSI 3/98 AND LATER ELBOW USED ONLY WITH RELIEF VALVE

12 Shelf - Control Box and Starter Panels

13 Shelf - Control Box and Starter Panels No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes SCREW WASHER/ PLAIN ZPS WASHER/ LOCK ZPS HEX. NUT SHELF

14 Liquid Injection - Solenoid Valves and Sight Glass

15 Liquid Injection - Solenoid Valves and Sight Glass No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes SOLENOID VALVE C SIGHT GLASS HOT GAS BYPASS - VALVES BALL VALVE EXPANSION VALVE T BALL VALVE SOLENOID VALVE

16 Liquid Line - Filter Driers, Sight Glasses, Ball Valves, Expansion Valve

17 Liquid Line - Filter Driers, Sight Glasses, Ball Valves, Expansion Valve No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes BALL VALVE IN C FILTER DRIER FILTER DRIER CORE FILTER DRIER GASKET VALVE BODY SIGHT GLASS SADDLE EXPANSION VALVE C SIGHT GLASS FILTER DRIER STRAP

18 Suction & Discharge Line - Suction Valve, Suction O-Ring, Drain Pan, Ball Valves, Suction Flanges

19 Suction & Discharge Line - Suction Valve, Suction O-Ring, Drain Pan, Ball Valves, Suction Flanges No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes FLANGE KIT/ COMP. DISCHARGE A WASHER B C FLANGE GASKET C C FLANGE GASKET COUPLING/ BRASS BALL VALVE FLANGE KIT/ SUCTION LINE ADAPTER C O-RING/ SUCTION ELBOW SUCTION SHUT-OFF VALVE IN SCREW DRAIN PAN ASSY VIBRATION PAD/ DRAIN PAN ASSY

20 Starter Panel Components - Purchased Cutler Hammer Starter No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes A CONTACTOR AE16KNOAB SIZE K A CONTACTOR AE16NNOA SIZE N A OVERLOAD HEATER H2015B-3 SIZE K CONTACTORS 29.0A A A OVERLOAD HEATER H2016B-3 SIZE K CONTACTORS 39.8A A A OVERLOAD HEATER H2017B-3 SIZE K CONTACTORS 53.9A A A OVERLOAD HEATER H SIZE N CONTACTORS 62.2A A A OVERLOAD HEATER H SIZE N CONTACTORS 84.7A A A OVERLOAD HEATER H SIZE N CONTACTORS 53.9A A A PRIMARY CONTROL FUSE A/600V A PRIMARY CONTROL FUSE A/600V A SECONDARY CONTROL FUSE A/250V A SECONDARY CONTROL FUSE A/250V A MAIN CIRCUIT BREAKER MUST HAVE ORIGINAL ORDER FOR IDUNTIFICATION POWER BLOCK MUST HAVE ORIGINAL ORDER FOR IDUNTIFICATION A POWER BLOCK CIRCUIT BREAKER MUST HAVE ORIGINAL ORDER FOR IDUNTIFICATION AMMETER MUST HAVE ORIGINAL ORDER FOR IDUNTIFICATION VOLT METER MUST HAVE ORIGINAL ORDER FOR IDUNTIFICATION A PHASE VOLTAGE RELAY/ UV/OV PVR L AR 208 TO 240V A PHASE VOLTAGE RELAY/ UV/OV PVR L AR 380 TO 415V A PHASE VOLTAGE RELAY/ UV/OV PVR L AR 440 TO 480V A PHASE VOLTAGE RELAY/ UV/OV PVR L AR 575 TO 600V A GROUND FAULT CURRENT SENSOR C311CT GROUND FAULT MONITOR D84RPB1 A GROUND FAULT RELAY D15CR22AB A AUXILLIARY CONTACT G320KGS4 NO/NO A AUXILLIARY CONTACT G320KGS3 NO/NC A TIME DELAY C32OTP1

21 Control Box Back Panel- Left Side

22 Control Box Back Panel- Left Side No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes TERMINAL BLOCK BRACKET C FISHPAPER GASKET GROUND SCREW CUP WASHER A OUTPUT BOARD A CIRCUIT BOARD A 1P C TRANSFORMER V TERMINAL BLOCK A VARISTOR VAC FERRULES RELAY SOCKET A RELAY PDT 24V RELAY/ OUTPUT BOARD

23 Control Box Back Panel- Right Side

24 Control Box Back Panel- Right Side No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes 102 A MCB280 MAIN CONTROLLER MUST BE PROGRAMMED 1 102A A POWER FUSE A 2 MCB GDCT 102B A COM PORT FUSE A A BOARD ADI CIRCUIT BOARD MOUNT IN RIBBON CABLE C RIBBON CABLE C RIBBON CABLE C CABLE CLIP TERMINAL BLOCK TB2 113 C TRANSFORMER V- 18V 2 T3 & T COMPRESSOR SWITCH BRACKET B COMPRESSOR SWITCH V TERMINAL BLOCK TERMINAL BLOCK COVER DOOR SUPPORT EXV BOARD MOUNTING CHANNEL A BOARD EXV 142 A SIGNAL CONVERTER SC1 & SC2 143 A SPACER/ SIGNAL CONVERTER BOARD A GUARDISTOR CONTROL GUARDISTOR CONTROL MOUNT A BOARD AOX AOX BOARD MOUNT RIBBON CABLE C BUSHING PLUG PIN FEMALE PLUG PIN FEMALE TERMINAL PIN FEMALE A MODEM ASSY INCLUDES MODEM/CORD SET A MODEM ONLY CORD SET ONLY MODEM INTERFACE CABLE MODEM GASKET MODEM MOUNTING BRACKET VERTICAL 1

25 Control Box Keypad (KDI) Components - Toggle Switch, Membrane, Control Board, Door Assy. No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes N/S B TOGGLE SWITCH N/S KEYPAD MEMBRANE N/S A KDI CONTROL N/S COVER/ KDI BOARD N/S KDI DOOR ASSY INCLUDES CONTROL STANDOFF 1 N/S CONTROL BOARD STANDOFF ONLY CONTROL BOX HARDWARE - LATCHES/ CATCHES/ DOORS N/S LATCH/ LOCK N/S POWER DOOR N/S CONTROL DOOR N/S MAGNETIC LATCH BRACKET N/S MAGNET FASTENER N/S MAGNETIC CATCH BRACKET N/S C GASKET X FT. N/S SENSOR COVER N/S = NOT SHOWN

26 Sensors - Sensors, Wells, Transducers

27 Sensors - Sensors, Wells, Transducers No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes S00 A EVAPORATOR LEAVING WATER TEMPERATURE SENSOR S01 A EVAPORATOR ENTERING WATER TEMPERATURE SENSOR S02 A SUCTION TEMPERATURE SENSOR S08 A LIQUID LINE TEMPERATURE SENSOR S09 A CONDENSER ENTERING WATER TEMPERATURE SENSOR S CONDENSER LEAVING WATER TEMPERATURE S11 PERCENT UNIT AMPS 2 NOT SHOWN IN CONTROL BOX S COMPRESSOR DISCHARGE TEMPERATURE S16 A EVAPORATOR PRESSURE TRANSDUCER S17 A CONDENSER PRESSURE TRANSDUCER S18 A LIQUID PRESSURE TRANSDUCER S20 A OUTDOOR AIR TEMPERATURE SENSOR NOT SHOWN N/S A OIL PRESSURE TRANSDUCER PSI 1 N/S TRANSDUCER CABLE N/S TRANSDUCER BOOT PROTECTOR N/S EVAPORATOR CONDENSER WATER NOZZLE SENSOR WELL W/WATER PRESS. DIFF. SWITH (C20=E/C/OR B) 4 N/S EVAPORATOR CONDENSER WATER NOZZLE SENSOR WELL FITTING/DIFF. PRESSURE SWITCH WELL-25IN. 4 N/S EVAPORATOR CONDENSER WATER NOZZLE SENSOR WELL W/O WATER PRESS. DIFF. SWITCH (C20= Y) 4 N/S = NOT SHOWN

28 Evaporator - Brackets and Shut Off Valves

29 Evaporator - Brackets and Shut Off Valves No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes SUCTION FLANGE COMPRESSOR SUPPORT BRACKET TUBE SUPPORT BRACKET BRACKET (EVAPORATOR / CONDENSER) BRACKET (EVAPORATOR / CONDENSER) STARTER AND CONTROL BOX SUPPORT TUBE SUPPORT VALVE/ SHUT-OFF

30 Evaporator - Heads 22IN. DIAMETER/ 2 PASS/150 PSI WATER SIDE (STANDARD) NOZZLE ASME CONNECTION HEAD CONNECTION HEAD RETURN HEAD RETURN HEAD NUT NUT BOLT BOLT W.B. COVER W.B. COVER VICTAULIC NO N/A N/A FLANGED NO N/A N/A WATER BOX VICTAULIC NO WATER BOX FLANGED NO IN. DIAMETER/ 3 PASS/150 PSI WATER SIDE (STANDARD) NOZZLE ASME CONNECTION HEAD CONNECTION HEAD RETURN HEAD RETURN HEAD NUT NUT BOLT BOLT W.B. COVER W.B. COVER VICTAULIC NO N/A N/A

31 Gaskets DIA. PRESS. HEAD TYPE-PASSES HEAD GASKET HEAD GASKET QTY. COVER GASKET COVER GASKET QTY. CHANNEL CHANNEL QTY. 22IN. 150 VICT/FLG FT. 22IN. 150 VICT/FLG FT. 22IN. 150 WATER BOX FT.

32 Tubes LENGTH TUBE TYPE TUBEMATERIAL WALL PART NUMBER DAIKIN PART NUMBER 10FT. TURBO BIII COPPER FT. TURBO BIII COPPER FT. TURBO BIII COPPER

33 Evaporator - Insulation SHELL- STANDARD (CODE 06= E) LENGTH DIAMETER PART NUMBER PART NUMBER SQUARE FT. 10FT. 22IN FT. 22IN FT. 22IN SHELL- DOUBLE (CODE 06= D OR F) LENGTH DIAMETER PART NUMBER PART NUMBER SQUARE FT. 10FT. 22IN FT. 22IN FT. 22IN HEAD- STANDARD (CODE 06= E) (QTY. IS PER HEAD) DIA. PART NUMBER PART NUMBER SQUARE FT. 22IN HEAD- DOUBLE (CODE 06= F OR G) (QTY. IS PER HEAD) DIA. PART NUMBER PART NUMBER SQUARE FT. 22IN

34 Condenser - Insulation SHELL LENGTH DIAMETER PART NUMBER PART NUMBER SQUARE FT. 10FT. 20IN FT. 20IN FT. 22IN FT. 22IN HEAD (QTY. IS PER HEAD) DIA. PART NUMBER PART NUMBER SQUARE FT. 20IN IN

35 Condenser - Brackets and Shut Off Valves

36 Condenser - Brackets and Shut Off Valves No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes EXPANSION VALVE SUPPORT BRACKET IN. DIAMETER CONDENSER EXPANSION VALVE SUPPORT BRACKET IN. DIAMETER/12FT. LONG CONDENSER EXPANSION VALVE SUPPORT BRACKET IN. DIAMETER/14FT. LONG CONDENSER FILTER DRIER SUPPORT BRACKET IN. DIAMETER CONDENSER FILTER DRIER SUPPORT BRACKET IN. DIAMETER/12FT. LONG CONDENSER FILTER DRIER SUPPORT BRACKET IN. DIAMETER/14FT. LONG CONDENSER VALVE/ SHUT-OFF

37 Evaporator - Heads 22IN. DIAMETER/ 2 PASS/150 PSI WATER SIDE (STANDARD) NOZZLE ASME CONNECTION HEAD CONNECTION HEAD RETURN HEAD RETURN HEAD NUT NUT BOLT BOLT W.B. COVER W.B. COVER VICTAULIC NO N/A N/A VICTAULIC YES N/A N/A FLANGED NO N/A N/A WATER BOX VICTAULIC NO IN. DIAMETER/ 2 PASS/150 PSI WATER SIDE (STANDARD) [USED ON 24IN. VESSELS] NOZZLE ASME CONNECTION HEAD CONNECTION HEAD RETURN HEAD RETURN HEAD NUT NUT BOLT BOLT W.B. COVER W.B. COVER VICTAULIC NO N/A N/A VICTAULIC YES N/A N/A FLANGED NO N/A N/A FLANGED YES N/A N/A WATER BOX VICTAULIC NO WATER BOX FLANGED NO IN. DIAMETER/ 3 PASS/150 PSI WATER SIDE (STANDARD) NOZZLE ASME CONNECTION HEAD CONNECTION HEAD RETURN HEAD RETURN HEAD NUT NUT BOLT BOLT W.B. COVER W.B. COVER FLANGED NO N/A N/A

38 Gaskets DIA. PRESS. HEAD TYPE-PASSES HEAD GASKET HEAD GASKET QTY. COVER GASKET COVER GASKET QTY. CHANNEL CHANNEL QTY. 20IN. 150 VICT/FLG FT. 20IN. 150 VICT/FLG FT. 20IN. 150 WATER BOX FT. 22IN. 150 VICT/FLG FT. 22IN. 150 VICT/FLG FT. 22IN. 150 WATER BOX FT.

39 Tubes LENGTH TUBE TYPE TUBEMATERIAL WALL PART NUMBER DAIKIN PART NUMBER 10FT. TURBO CIII COPPER FT. TURBO CIII COPPER FT. TURBO CIII COPPER

40 Vibration Isolators No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes SPRING ISOLATOR RUBBER IN-SHEAR WATER PRESSURE DIFFERENTIAL SWITCH B WATER PRESSURE DIFFERENTIAL SWITCH FLOW SWITCH OPTION B WATER FLOW SWITCH (FIELD INSTALLED) OIL OIL (1 GAL) GAL OIL (5 GAL) REFRIGERANT R410A VARIES