CL & CLG Clamp Mount Mixers

Transcription

1 CL & CLG Clamp Mount Mixers CL / CLG Series OWNERS MANUAL Warranty Our products are guaranteed against defective materials and workmanship, we will repair or replace such items as may prove defective at our option. Warranty period is one year on items manufactured by INDCO, except for the MixMaster Series Shakers which carries a two year warranty. On items not manufactured by INDCO, the manufactures warranty applies. All component parts of our products are covered by this warranty, except for normal wear items such as belts or impellers. We cannot be responsible for damage or abuse to equipment caused by improper installation or operation. Warranties can also be voided by unauthorized disassembly of equipment. For warranty repairs, equipment is returned to INDCO at the customer s expense; we will repair and return to customer at our expense. Under no circumstances will we allow labor charges or other expense to repair defective merchandise. This warranty is exclusive and is in lieu of all other warranties, whether express or implied. INDCO shall not be liable for any other damages, whether consequential, indirect, or incidental, arising from the sale or use of its products. CL & CLG SERIES CLAMP MOUNT MIXERS Contents: Page: Model - Drawing Data Safety & General & Receiving Installation Operation Maintenance Parts List INDCO, Inc. P.O. Box 589 New Albany, IN phone: fax: web: page 1 of 9

2 CL & CLG Clamp Mount Portable Mixer Model: Serial No.: Date: Order No.: Motor: Part No.: HP: RPM: volts: cycles: phase: Shaft: Diameter Total length Length exposed frame: enclosure: Gear Box: G.Box Part No.: RPM output Impellers: Diameter Type CL(G) Economy Series Direct Drive Gear Drive page 2 of 9

3 Safety Please follow the below safety precautions. If there are any questions, please call INDCO at Please read this complete manual before trying to operate your mixer. Failure to follow these instructions could result in serious bodily injury or death. Do not touch moving parts while mixer is operating. Do not wear loose-fitting clothes or jewelry around an operating mixer. Keep all hands, feet, clothes, neckties, necklaces and other objects clear of moving parts. Never move the unit without a suitable lifting device. Have a qualified individual bring power to your unit. Always ground the unit. Never use an extension cord. Never run the unit in open air. Never adjust the speed without the unit running. Always lockout the power when working on the unit. Electric Motor Safety: Motors should be installed, protected and fused in accordance with latest issue of National Electrical Code, NEMA Standard Publication No. MG 2 and local codes. Frames and accessories of motors should be grounded in accordance with National Electrical Code (NEC) Article 430. For general information on grounding refer to NEC Article 250. Not all rotating parts are guarded. Keep hands and clothing away from moving parts. Trained, qualified personnel should make electrical repairs and non-standard connections. If environment has hazardous combustible fumes present, use only explosion-proof electric motors. Air Motor Safety: The air motor is designed to be driven by compressed air and under no circumstances be driven with any other gases. Fluids, particles, solids or any substance mixed with air, particularly combustible substances likely to cause explosions, must not drive air motor. Do not drive with flammable or explosive gases or operate unit in an atmosphere containing them. Air motor is designed for air only. Do not allow corrosive gases or particulate material to enter motor. Water vapor, oil-based contaminants, or other liquids must be filtered out. Air Motor Safety: (continued) Ambient temperature should not exceed 250 F. Beware of any exposed and/or movable parts. Proper guards should be in place to prevent personal and/or property damage. Solid or liquid material exiting unit can cause eye or skin damage. Keep away from air stream. Always disconnect air supply before servicing. Do not allow air motor to run free at high speeds with no loads. Excessive internal heat build-up, loss of internal clearances and rapid motor damage will result. Some models may exceed 85dB(A) sound level. Hearing protection should be worn when in close proximity to these models. General INDCO clamp mount mixers are engineered for mixing large volumes of light and medium materials or small batches of heavy materials. The clamp mount allows 90 vertical and adjustments for the most efficient mixing position. Clamp and motor mount are cast of aluminum for high strength and they are lightweight. Propellers and shafts are stainless steel. TEFC, Explosion-Proof and Air motors are standard. Economy Direct Drive - CL Series Standard electric models have output speed of 1750RPM. Variable speed electric motors run from 35 to 1750RPM. Air models run from 300 to 3000RPM. Economy Gear Drive - CLG Series Standard electric models have output speed of 350RPM. Variable speed electric motors run from 0 to 350RPM. Air models run from 60 to 600RPM. Receiving Before removing any packing, visually inspect the exterior of the shipment for any sign of damage. Should there be any damage, bring it to the attention of the delivering UPS or truck line and note the same on the receiving ticket. Should there be damage you must place a claim with the truck line. They are the only ones who will pay for the damage done and you are the only one who can place that claim. page 3 of 9

4 Installation Clamp Mount After installing the impeller(s) and impeller-shaft which have to be fitted to the machine before it s operational, lower mixer into the container and lock in place with clamp assembly. Ensure the clamp is level, square, and plumb when mounted to the mixing tank. Ensure there is adequate space around the unit for cleaning, inspection and maintenance. Illustrations below show the ideal operating angles for the CL(G) series portable clamp-mount mixers. - The mixing shaft should be 10 to 20 off vertical. NOTE: Do not use a pipe wrench or any other tool to assist in tightening the hand knob(s). Over tightening will break the C-clamp. The clamp is designed to hold the mixer securely in place using hand tightness only. Use of tools to tighten hand knob will void the warranty. 10 to 20 max. X X D 1D to 2D Off Vertical Mounting CL & CLG Series Impeller Placement CL & CLG Series Impellers The standard impellers are 3-bladed marine style. To install the propeller, back off the set screw(s) as far as possible without removing them. Insert mixing shaft into the bore and tighten the set screw(s) firmly to secure the shaft to the propeller. shaft set screws Impeller Placement For mixers with ONE impeller, mount it 1 to 2 impeller diameters distance off the bottom of mixing container. For mixers with TWO or more impellers, mount the lowest impeller 1 to 2 impeller diameters distance off the bottom of mixing container. Mount the other impellers 1 to 2 impeller diameters apart. The uppermost impeller should be positioned approximately 1 impeller diameter under the surface of the liquid. The above guide-lines are rules of thumb and may not be the best for your situation. Experimenting with impeller placement may provide your best results. page 4 of 9

5 Installation, (continued) Shaft & Coupler To install mixer shaft, back off the set screws as far as possible without removing them. Insert mixing shaft into the coupler as far as it will go. Tighten the set screws firmly to secure the shaft to the coupler. CL & CLG Series set screws shaft Operation Electric Power: Once the electric motor has been wired, check rotation to be sure the mixer shaft is rotating in a clockwise direction, looking downward into the container. Air Power: Check to ensure the air valve is in the closed position, then connect air supply. Check rotation to be sure the mixer shaft is rotating in a clock-wise direction, looking downward into the container. Once the mixer is in the container, it is now safe to operate. Always start and stop mixer in slowest speed. CAUTION: Never run mixer without a propeller. Never run the propeller in open air. Never run propeller outside a container. Gear Drive, Economy CLG Series The gear box is filled with oil. The brass plug supplied loose is a Filler-Vent Plug. After mounting the mixer, install the Filler-Vent Plug in the highest filler point as shown below. Filler-Vent Plug Location Remove Allen head plug Drain Plug Location Maintenance Maintaining your mixer is not difficult if you follow these guidelines: - Keep the mixer clean. - Check all set-screws and fasteners, tighten as needed. - Check all wiring on a regular basis and repair as needed. - Air motor powered units: Keep air supply dry and oil in the lubricator. Lubrication: (gearbox models) Economy CLG Series: The gear box contains oil from the factory. The recommended replacement oil is: - Gearbox models #RPQ1 and RPQ2: Mobil Extra Hecla Shell Oil Omala 680 Texaco Meropa 680 or equivalent to above - For 50 F to 125 F ambient. - RPQ1 Oil capacity is 11 ounces. page 5 of 9

6 Parts List - Drive Motors NOTE: 56F foot mount models = CL4-T/E, CL3-T/E, CL5-T/E, CL7-T/E, CL1-T/E only. 56C C-face mount models = All other CL and CLG. Item 100 Part No. Description 3/4 HP MTR-3/4-FOOT-AIR-CCW Foot Mount - 3/4 HP (2AM-FCC-1) CCW rotation only N-K202 Repair Kit* (2AM-FCC-1) MTR-3/4-56C-AIR 56C Mount - 3/4 HP (2AM-NRV-90) bi-rotational N-K510 Repair Kit* (2AM-NRV-90) HDW-1/4-VALVE Needle valve, brass - 1/4 HDW-2502-SNB Pipe nipple, steel - 1/4 x 2 N-AL445 Muffler, plastic N-AC980 Muffler, metal Air Motors 1.5 HP 4 HP MTR-1.5-FOOT-AIR Foot Mount HP (4AM-FRV-13C) bi-rotational N-K205 Repair Kit* (4AM-FRV-13C) MTR C-AIR 56C Mount HP (4AM-NRV-50C) bi-rotational N-K206A Repair Kit* (4AM-NRV-50C) HDW-1/4-VALVE Needle valve, brass - 1/4 HDW-25-CNG Pipe nipple, steel - 1/4 x 7/8 N-AL445 Muffler, plastic N-AC980 Muffler, metal MTR-4-FOOT-AIR Foot Mount - 4 HP (6AM-FRV-5A) bi-rotational N-K208 Repair Kit* (6AM-FRV-5A) MTR-4-56C-AIR 56C Mount - 4 HP (6AM-NRV-11A) bi-rotational N-K208 Repair Kit* (6AM-NRV-11A) HDW-1/2-VALVE Needle valve, brass - 1/2 HDW-50-CNG Pipe nipple, steel - 1/2 x 1-1/8 N-AC990 Muffler, metal * Repair Kits include: Vanes, shaft seal, o-rings, DE & NDE bearings, body & end cap gaskets. Electric Motors 1/4 HP 1/3 HP 1/2 HP MTR-1/4-56C-1-EP 56C, fixed speed 1/4 HP Explosion-Proof 115/230VAC 1-phase MTR-1/4-56F-1-EP 56F, fixed speed 1/4 HP Explosion-Proof 115/230VAC 1-phase MTR-1/4-56C-1-TEFC 56C, fixed speed 1/4 HP TEFC 115/230VAC 1-phase MTR-1/4-56F-1-TEFC 56F, fixed speed 1/4 HP TEFC 115/230VAC 1-phase CPG-INLINE-18/3 Cord 18/3-6, plug and in-line ON-OFF switch MTR-1/3-56C-1-EP 56C, fixed speed 1/3 HP Explosion-Proof 115/230VAC 1-phase MTR-1/3-56F-1-EP 56F, fixed speed 1/3 HP Explosion-Proof 115/230VAC 1-phase MTR-1/3-56C-1-TEFC 56C, fixed speed 1/3 HP TEFC 115/230VAC 1-phase MTR-1/3-56F-1-TEFC 56F, fixed speed 1/3 HP TEFC 115/230VAC 1-phase CPG-INLINE-18/3 Cord 18/3-6, plug and in-line ON-OFF switch MTR C, variable speed 1/3 HP TEFC 115VAC to 90VDC 1-phase CPG-18/3 Cord 18/3-6 with plug MTR-1/2-56C-1-EP 56C, fixed speed 1/2 HP Explosion-Proof 115/230VAC 1-phase MTR-1/2-56F-1-EP 56F, fixed speed 1/2 HP Explosion-Proof 115/230VAC 1-phase MTR-1/2-56C-1-TEFC 56C, fixed speed 1/2 HP TEFC 115/230VAC 1-phase MTR-1/2-56F-1-TEFC 56F, fixed speed 1/2 HP TEFC 115/230VAC 1-phase CPG-INLINE-18/3 Cord 18/3-6, plug and in-line ON-OFF switch MTR C, variable speed 1/2 HP TEFC 115VAC to 90VDC 1-phase CPG-18/3 Cord 18/3-6 with plug page 6 of 9

7 Parts List - Drive Motors (continued) NOTE: 56F foot mount models = CL4-T/E, CL3-T/E, CL5-T/E, CL7-T/E, CL1-T/E only. 56C C-face mount models = All other CL and CLG. Item 100 Part No. Description Electric Motors 3 HP 2 HP 1.5 HP 1 HP 3/4 HP MTR-3/4-56C-1-EP 56C, fixed speed 3/4 HP Explosion-Proof 115/230VAC 1-phase MTR-3/4-56F-1-EP 56F, fixed speed 3/4 HP Explosion-Proof 115/230VAC 1-phase MTR-3/4-56C-1-TEFC 56C, fixed speed 3/4 HP TEFC 115/230VAC 1-phase MTR-3/4-56F-1-TEFC 56F, fixed speed 3/4 HP TEFC 115/230VAC 1-phase SWT-TOGGLE ON - OFF switch SWT-GUARD Switch guard MTR C, variable speed 3/4 HP TEFC 115VAC to 90VDC 1-phase MTR-1-56C-1-EP 56C, fixed speed 1 HP Explosion-Proof 115/230VAC 1-phase MTR-1-56F-1-EP 56F, fixed speed 1 HP Explosion-Proof 115/230VAC 1-phase MTR-1-56C-1-TEFC 56C, fixed speed 1 HP TEFC 115/230VAC 1-phase MTR-1-56F-1-TEFC 56F, fixed speed 1 HP TEFC 115/230VAC 1-phase SWT-DP-TOGGLE ON - OFF switch SWT-GUARD Switch guard MTR C, variable speed 1 HP TEFC 115VAC to 90VDC 1-phase MTR C-1-EP 56C, fixed speed 1.5 HP Explosion-Proof 115/230VAC 1-phase MTR C-1-TEFC 56C, fixed speed 1.5 HP TEFC 115/230VAC 1-phase SWT-DP-TOGGLE ON - OFF switch SWT-GUARD Switch guard MTR C, variable speed 1.5 HP TEFC 230VAC to 180VDC 1-phase CRD-CORD Cord 12/3-4 no plug MTR-2-56C-3-EP 56C, fixed speed 2 HP Explosion-Proof 230/460VAC 3-phase MTR-2-56C-3-TEFC 56C, fixed speed 2 HP TEFC 230/460VAC 3-phase MTR TC, variable speed 2 HP TEFC 230VAC to 180VDC 1-phase CRD-CORD Cord 12/3-4 no plug MTR-3-140TC-3-EP 140TC, fixed speed 3 HP Explosion-Proof 230/460VAC 3-phase MTR-3-56C-3-TEFC 56C, fixed speed 3 HP TEFC 230/460VAC 3-phase MTR TC, variable speed 3 HP TEFC 230VAC to 180VDC 1-phase MTR-DC-CONTROL-3HP DC motor controller, variable speed - 3HP CRD-CORD Cord 12/3-4 no plug page 7 of 9

8 Parts List - CL & CLG Series Mixer CL Direct Drive CLG Gear Drive ¼ 3¾ Clamp Dimensions page 8 of 9

9 Parts List - CL & CLG Series Mixer Item Description Part No. Qty Motor, air see Parts List - Drive Motors Motor, electric see Parts List - Drive Motors Gear Box, 5:1 ratio HDW-GB-56C Vent, 1/4 MNPT - brass (for HDW-GB-56C only) HDW Gear Box, 5:1 ratio for: CLG-4A only HDW-GB-56C-LG Mounting feet, gear box to clamp bracket MNT-GB-56C-FEET Coupling - shaft, 1/2 bore x 5/8 bore - stainless CPL Coupling - shaft, 5/8 bore x 5/8 bore - stainless CPL Coupling - shaft, 5/8 bore x 3/4 bore - stainless CPL Shaft - impeller, 1/2 dia. x 32 long - stainless SS Shaft - impeller, 5/8 dia. x 32 long - stainless SS Shaft - impeller, 5/8 dia. x 36 long - stainless SS Shaft - impeller, 3/4 dia. x 48 long - stainless N-SHF Impellers specify model 1~ Set screw specify model 2~4 C Clamp Assembly: 500. C-Clamp Ass y Complete - CL models N-CLPA-CL C-Clamp Ass y Complete - CLG models N-CLPA-CLG C-Clamp Ass y Complete - CL4-A model only N-CLPA-CL-A 1 consisting of: 501. Motor plate - cast aluminum MTR-PL-GA Swivel pad - steel HDW-CSP Threaded rod, 5/8 x 7.5 long - zinc plated SHF-TR Hand knob - cast aluminum HDW-HK C clamp - cast aluminum CLP-C Clamp connector - steel CLP-CONN Hex head bolt, 1/2-13 x 4 - zinc plated N-HARDWARE Hex nut, 1/ zinc plated N-HARDWARE Hex head bolt, 1/4-20 x zinc plated N-HARDWARE Flat washer, 1/4 - zinc plated N-HARDWARE Lock washer, 1/4 - zinc plated N-HARDWARE Hex nut, 1/ zinc plated N-HARDWARE Drive screw pin, #14 x 3/4 - zinc plated N-HARDWARE 1 page 9 of 9