Power Generation Overview. the force of nature

Transcription

1 Power Generation Overview the force of nature

2 What is Dry Ice Cleaning? Environmentally responsible cleaning and surface preparation. How does it clean? Dry ice cleaning uses solid CO2, a non-abrasive media that won t damage surfaces or equipment. The super cooled dry ice pellets or particles are accelerated at supersonic speeds and sublimate on impact, resulting in the surface being cleaned, lifting dirt and contaminants off the underlying substrate. How it works... Instead of abrasive media to grind surfaces (and damage them), Cold Jet uses dry ice (Solid CO 2 ) accelerated at supersonic speeds that sublimate upon impact and lift contaminants from substrates. Cold Jet nozzles feature MERN Technology used by NASA While pellets are most suitable when removing heavy, thick contaminants, shaved ice is ideal for cleaning delicate substrates, intricate geometries or tiny openings. The versatile i 3 Series features our patented dry ice block shaving and feeder technology, providing a powerfully gentle and precise clean. The revolutionary Aero Series features our SureFlow System, ensuring a reliable flow of dry ice pellets for a superior and efficient clean. MERN: Multiple Expansion Reflection Nozzle MERN: A technology used in similar form in the aviation industry to achieve optimum energy efficiency with maximum performance enhancement. MERN BENEFITS 1 Nozzle for different applications Quality design Easy handling Environmentally responsible Improved quality of products

3 Dry Ice: The Green Clean A safe alternative for you and the environment Dry ice cleaning is effective and safe Dry ice has been approved by the EPA, FDA and USDA as an acceptable material in cleaning methods. For food processors, dry ice cleaning has been documented by the Food Standards Agency to effectively decontaminate surfaces of Salmonella, E. coli and Listeria. Dry ice cleaning does not release harmful gases into the atmosphere. Dry ice does not produce CO 2 or add CO 2 to the atmosphere and therefore does not contribute to the greenhouse effect. Dry ice cleaning does not generate secondary waste. Dry ice cleaning is safe and nontoxic (once pellets impact the surface, they dissipate). Dry ice cleaning reduces or eliminates employee exposure to (and corporate liability from) the use of dangerous chemical cleaning agents. Environmentally Responsible In addition to being clean and safe, it is also important to remember that dry ice is obtained as a byproduct of other industrial processes - i.e. it is made from reclaimed CO 2. It does not produce CO 2 or add CO 2 to the atmosphere and therefore does not contribute to the greenhouse effect. Dry ice cleaning is truly and completely environmentally responsible. Other cleaning methods can be toxic When using solid grit media or water for cleaning hazardous materials, the cleaning media also becomes hazardous, requiring special handling, disposal and regulatory reporting. Dry ice creates none of these waste stream additions. Sand, soda or water blasting can create downstream contamination that affects surrounding installations. Soda blasting can kill surrounding vegetation. Chemical and solvent cleaning methods are toxic, which creates toxic waste and requires disposal. Workers are exposed to potentially harmful substances through the use of chemicals and solvents. We ve been able to cut back on our use of chemical solvents. We use about 25% of what we used to, which makes us a much more environmentally responsible company. Matt Schrift, Engineer Robotworx It s better for the people and for the environment. This technology has shaved time and allowed us to reduce our use of chemicals. Bob Hawkey Versa-Trim Using dry ice cleaning reduces harmful air emissions and generally creates no addition to the volume of the cleaning process waste stream in-process machinery can be cleaned on-line, resulting in decreased labor costs and less down-time. EPA technical fact sheet for TCA hazards and alternatives. EPA 905-F

4 Industry Overview: Power Generation Peak Performance with less Outage Time A Faster, Better Clean. Power Generation professionals know one key to peak performance is clean electrical equipment. However, the demand to keep the equipment running often leads to deferred cleaning and maintenance, reduced efficiency, and in some cases, outages caused by flashover. Dry ice blasting provides a non-conductive, environmentally responsible cleaning process that allows equipment to be cleaned in-place, without cool down or disassembly. In addition, the outage time typically needed for cleaning can be reduced up to 65%. Discover Cold Jet. Contact Cold Jet today to speak with an industry expert and choose the best cleaning solution for your application. Call or visit us online at to learn more. APPLICATIONS Turbines Compressors & Generators AC/DC Motors Circuit Breakers Switch Gears Transformers Rotors Stators Insulators Field Frames Substation Isolators and Bushings KEY BENEFITS Reduce catastrophic failure Improve megohm readings Increase polarization indices Improve thermal dissipation Reduce outage time for cleaning by 65% Eliminate secondary waste Clean in-place, no cool down or disassembly Non-conductive Non-abrasive Environmentally responsible REFERENCES Join industry leaders already benefitting from Cold Jet dry ice blast cleaning systems. Cold Jet vs traditional cleaning methods. CLEANING METHOD NO SECONDARY WASTE NON- CONDUCTIVE NON-TOXIC* NON- ABRASIVE Dry Ice Blast Cleaning Sand Blasting * Soda Blasting * Water Blasting * Hand Tools Solvents/Chemicals * Upon contact, traditional blasting materials become contaminated when used to clean hazardous substances and objects. Photos courtesy of COLDSWEEP Dry ice Blasting

5 Case Study: Hydroelectric Generator Cleaning SDI Select TM 60 provides delicate cleaning and high level aggression all in one unit COMPANY Coldsweep, Inc. APPLICATION Hydroelectric Generator Cleaning COLD JET SYSTEM SDI Select 60 SDI-5 BENEFITS Dry ice cleaning provides a clean-inplace solution, is non-abrasive, nonconductive and non-corrosive. The SDI Select 60 is a revolutionary dry ice cleaning system that offers the value of delicate cleaning and high-level aggression all in one frame. It successfully cleaned the delicate windings at pressures that varied between 30 and 50 PSI and was also used to clean the cast iron portions of the generator housing at higher pressures up to 125 PSI. PG&E Kerckhoff Power House, built in The Situation A Pacific Gas & Electric (PG&E) hydroelectric generator in California that was originally built in 1920 had been out of service for several years. In order to place the unit back in service, the fragile insulation on the stator needed to be delicately cleaned without causing additional damage to the windings. Coldsweep, Inc. a company that provides industrial cleaning services to the industry was contacted for the job. Coldsweep, Inc. had performed several other industrial cleaning projects for PG&E in Central and Northern California before this project was proposed and has been providing services to some of the most respected names in power generation (GE, PacifiCorp, Tri- State Generation, Army Corps of Engineers, Bureau of Reclamation, Montana PPL, Nevada Power and many others) since The Problem The unit was in very poor shape and the main concern was to provide a gentle cleaning action that would not damage the delicate windings. Generator cleaning projects such as this one require some very delicate cleaning for some areas, but more aggressive cleaning in others. A cleaning solution with the flexibility to do both was needed. In the past, corn cob blasting and brushing or wiping with solvents have been used to attempt generator cleaning. Corn cob blasting has proved to be too messy and hand cleaning with solvents too time and laborintensive.

6 CUSTOMER COMMENTS The SDI Select 60 provides the full spectrum of cleaning capability in one easy to use package, said Heath. With the ability to shave with any dry ice media, it eliminates worries about dry ice availability, opens up opportunities for new territories and applications and expands our capabilities. Many people within the company originally felt that this generator might be beyond salvage, but once again, Cold Jet seems to make the impossible a little easier to achieve. Randell Heath, founder and owner of Coldsweep, Inc. suggested dry ice cleaning for this project. Dry ice cleaning provides a clean-inplace solution and is non-abrasive, non-conductive and non-corrosive. It is a completely dry and clean process as it does not use water. The cleaning media, dry ice, sublimates or converts from a solid to a gas upon impact, disappearing without adding secondary waste. Dry ice cleaning is environmentally responsible and can safely be used on and around hydroelectric generators. Dry ice cleaning is also able to get into the nooks and crannies that other methods such as corn cob cannot. The Cold Jet Solution Coldsweep, Inc. had already performed many dry ice cleaning projects for PG&E using Cold Jet s SDI-5 machines but for this job, Heath tested Cold Jet s new SDI Select 60 to clean the windings. The SDI Select 60 is a revolutionary dry ice cleaning system that offers the value of delicate cleaning and high-level aggression all in one frame. By accommodating dry ice of any form (pellets, nuggets, block and even leftover scrap ice), the SDI Select 60 offers maximum flexibility for the end user. It can shave ice or direct feed pellets for unlimited control, accommodates all Cold Jet standard Aero accessories and delivers proven cleaning effectiveness on the full spectrum of contract cleaning applications. We shaved both block ice and 3 mm rice pellets with ease and experienced no issues, said Heath. The SDI Select 60 performed wonderfully to clean the delicate windings at pressures that varied between 30 and 50 PSI. The unit was also used to clean the cast iron portions of the generator housing at higher pressures up to 125 PSI. I did not have access to high-pressure air at this worksite, but the possibility of performing three different types of dry ice cleaning (dry ice dusting, traditional and high-pressure) with one machine is very compelling for us. It was especially convenient to be able to place the SDI Select 60 outside of our containment because it simplified loading the dry ice into the machine. The ability to run 40 feet or more of hose into the work area made this job go twice as fast because there was not enough room for two machines inside the stator bore. The SDI Select 60 could be placed outside the containment with 40 feet of hose running into the work area. This simplified and sped up the process. The stator diameter was 10-foot with a 6-foot bore. This project used about 8,000 pounds of dry ice and took about 6 days to complete. This included time to erect containment, perform the dry ice cleaning, wipe down the generator and dismantle the containment.

7 Several nozzle configurations were used for this project and varied in width/blast swath from.8 inches up to 2 inches. Narrower nozzles were used to clean the fragile portions of the windings and wider nozzles were used to speed up the cleaning in areas that could tolerate more aggressive cleaning. Where there was easy access, longer nozzles were utilized. For the end turns on the top and bottom of this vertical unit, 8-inch long nozzles were used because of the tight working quarters. It was important that the cleaning action could be precisely controlled with various nozzle types and sizes. Coldsweep, Inc. carefully cleaned the unit, taking care not to over-clean areas that could not tolerate it. The customer was very pleased with the results and brought other hydro users on site to see how they were successfully cleaning the unit. The generator is now fully back in service. The SDI Select 60 provides the full spectrum of cleaning capability in one easy to use package, said Heath. With the ability to shave with any dry ice media, it eliminates worries about dry ice availability, opens up opportunities for new territories and applications and expands our capabilities. Many people within the company originally felt that this generator might be beyond salvage but, once again, Cold Jet seems to make the impossible a little easier to achieve. << BEFORE AFTER >> USA: Belgium: +32 (0) Germany: +49 (0) Asia - Pacific: Canada: x501 Latin America: +52 (81)

8 Case Study: Electric Motor Cleaning and Energy Management Cleaning electrical motors with dry ice COMPANIES Motor Techniques, Inc. Dry Ice Blasting Technologies a division of Houston -Johnson APPLICATION Electric Motors SOLUTION Aero Series BENEFITS The Cold Jet systems can clean on and around hydraulic power units and electrical power and distribution components and minimize the disposal of hazardous wastes. When pertaining to general maintenance and facilities cleaning, cleaning time can be reduced up to 80% with Cold Jet dry ice cleaning. BEFORE The Situation Manufacturers and service providers are feeling the effect of today s energy expense and price increases. In the vast majority of industries, energy management has no traditional place on the organizational chart, in job descriptions or in performance outcomes. Most decision makers believe the solution to the problem is to find the lowest available energy prices. Electric motors account for up to 80% of all available electric energy used by an industrial site. They also waste up to 50% of electric energy due to inefficient motor optimization. Some reasons for these inefficiencies include: high ambient temperatures, unbalanced voltage, improper loading, inadequate ventilation, misalignment, vibrations, improper lubrication, defective drive components and most importantly, contamination. INDUSTRIAL MOTOR FAN (IMAGE BELOW) Contamination is a surface coating that causes electric motors to run hotter than normal. By design, electric motors have cooling fans that draw air over the external shell. If not properly cleaned, contamination will build up over time and clog and defect the motor s ability to cool itself and run at ambient temperature. Hot, contaminated motors running in these conditions increase the amount of energy and thus, increase the cost the motor needs to operate. When dirt, soot, grease and oil build up in production facilities over time, machinery can begin to overheat and function improperly, leading to potential failure and creating an unsafe working environment, said Greg Battle, President and CEO of Motor Techniques, Inc. A clean electric motor runs cooler and also uses less energy than a dirty one. In order to fully decontaminate an electric motor and increase motor optimization, it must be thoroughly cleaned. AFTER

9 The Problem The most common way to clean electric motors is to take them out of service and clean manually with rags and industrial solvents. To avoid this interruption in production, cleaning is often delayed extensively, which leads to an inefficient motor and/or eventual motor failure. Most of the industrial solvents used have a very low flash point, creating a fire hazard and possible outages. They also emit unhealthy fumes and the manual application of the solvents leaves secondary debris such as lint and cloth on the motor surfaces. Additional methods of motor cleaning include soda blasting, walnut shell blasting and pressure washing or steam cleaning. Soda and shell blasting can be too abrasive for the motors and require a system shutdown. Pressure washing or steam cleaning the electrical system of a hot, running motor can create a highly dangerous situation. These methods are also time intensive and leave behind debris. The Cold Jet Solution Dry Ice Blasting Technologies (DIBT), a division of Houston-Johnson, Inc. (HJI), is a leading provider of dry ice cleaning services. Motor Techniques, Inc. (MTI) specializes in tracking and monitoring motor performance. Both companies are certified minority business enterprises (MBE) and bring years of expertise in helping customers realize operational efficiencies while reducing energy costs. DIBT and MTI, in cooperation with each other, established a joint venture company, Conservation Solutions. Conservation Solutions provides methods to locate, analyze and improve performance of industrial electric motor systems, restoring them to peak performance, with minimal disruption to client operations. Conservation Solutions was the first to recommend Cold Jet dry ice cleaning for motors. They have discovered an overall cost savings with both electricity usage and man hours when using dry ice versus alternative methods. Cold Jet dry ice cleaning provides a quick, safe, non-toxic and economical cleaning solution for facilities, industrial equipment, machinery, machine tools and assembly line equipment. It has met the Electrical Industry s challenge of operating efficiency and uptime because dry ice cleaning can restore both rotating and stationary electrical equipment to peak performance with dramatically shorter outages. Dry ice cleaning cleans in-place without major disassembly or cool down and is non-abrasive, nonconductive and non-corrosive. It is a completely dry and clean process as it does not use water. The cleaning media, dry ice, sublimates upon impact, disappearing without adding secondary waste. The only waste is the material being removed. The Cold Jet systems can clean on and around hydraulic power units and electrical power and distribution components and minimize the disposal of hazardous wastes. When pertaining to general maintenance and facilities cleaning, cleaning time can be reduced up to 80% with Cold Jet dry ice cleaning. CUSTOMER COMMENTS With the flexibility to quickly restore and recondition various sizes and types of industrial equipment and machinery with Cold Jet dry ice cleaning, we minimize the costly downtime and disruption generally associated with industrial cleaning, said Derek Bland, VP of New Business Development for Houston-Johnson, Inc. and DIBT.

10 With the flexibility to quickly restore and recondition various sizes and types of industrial equipment and machinery with Cold Jet dry ice cleaning, we minimize the costly downtime and disruption generally associated with industrial cleaning, said Derek Bland, Vice President of New Business Development for Houston-Johnson, Inc. and DIBT. Results Conservation Solutions has analyzed multiple projects before and after the use of dry ice cleaning in order to gauge the effectiveness and overall time and cost savings. The cost savings for using dry ice can be figured in Mega-watts and man hours. In order to obtain their results, they used a CSI 510 noncontact infrared scanner gauge that measures the detection of contaminated hot motors. The scanner measures degrees within 99% accuracy. They measure the load (energy required for a particular job) before and after cleaning. A Mega-watt has a standard flat cost to the facility and using less Mega-watts to clean results in a direct savings to the company. The savings are instant and can be calculated as soon as the cleaning is complete and verified by the gauges. Alternative methods are much slower and require excessive man hours for secondary clean up. Successful Solution for Automotive Manufacturer An automotive manufacturer in Michigan had a bank of five 300 horsepower motors, each totaling $100k to run each year. In order to decrease their annual spend, they reached out to Conservation Solutions. After disassembly, two inches of contamination was discovered on each motor that had built up over time and from lack of regular cleaning and maintenance. Cold Jet dry ice cleaning was used to remove the surface contamination and then a putty knife was used to clean the inside of the motor cap surface. The contamination on the inner and outer cap weighed a total of 2.7 lbs. After implementing regular cleaning with dry ice, there was an instant energy savings of 42% for the company. Cold Jet dry ice cleaning was used to remove the surface contamination on a fan cover at an automotive manufacturer in Michigan. After implementing regular cleaning with dry ice, there was an instant energy savings of 42% for the company. Proven Results for Industrial Dry Cleaner An industrial dry cleaning company had a major problem with contamination because the motors were subjected to dirt, water and wet lint daily. An analysis by Conservation Solutions found the average motor temperature was reduced by 27 degrees after utilizing Cold Jet dry ice cleaning, thus resulting in a cutback of 30-40% on their energy bill. Additional benefits for cleaning motors regularly include: DoE Energy credits Energy Star certification Significant reduction in utility bills Increased motor life More reliable motor system operation Fewer production interruptions Increased belt and coupling life This cleaning method can also help toward eliminating defects, reducing overall cost and achieving certification for Six Sigma or Kaizen programs. Dry ice cleaning is fast and effective and addresses the need for quick results when capturing raw before-and-after data for these programs. Using dry Ice cleaning instead of traditional industrial cleaning systems restores optimal operating conditions quickly, protects equipment longevity and minimizes disruptions to productivity. This results in an overall increase in energy efficiency, conservation and sustainability. For more information on DoE Energy credits, please visit:

11 SDI Select TM 60 The Power of Selection the force of nature Designed with application variability and ever-changing industry demands in mind, the SDI Select 60 can navigate the dry ice cleaning spectrum with ease. Showcasing Cold Jet s patented shaved dry ice technology, the SDI Select 60 can clean large surfaces of thin, hard contaminants without damaging the substrate. And when faced with heavier contaminants, simply bypass the shaving media, turn up the aggression and clean using full 3mm pellets. SYSTEM FEATURES Shave with any dry ice media (standard block, 3mm pellet, nugget, slice, even leftover scrap ice) INTUITIVE CONTROL PANEL Bypass for full 3mm pellet performance Increase blast pressure up to 250 PSI to clean the most stubborn contaminants WELDED STEEL FRAME SEALED LID Clean from as low as 50 CFM, using 1/3 of the compressed air, thus reducing noise levels and air usage vs. alternative dry ice cleaning systems EASY-OFF PANELS Choose from any Aero nozzle or accessory to maximize flexibility ERGONOMIC HANDLES NOZZLE HANGER ERGONOMIC APPLICATOR DRY ICE CAPACITY 60 lb (27.2 kg) THE POWER OF SELECTION 360 o TURNING RADIUS FEED RATE 0-6 lbs/min (0-2.7 kg/min) DIMENSIONS 24 x 28 x 43 in (61 x71 x109 cm) WEIGHT 343 lbs (155 kg) AIR CONSUMPTION CFM ( m 3 /min) at 80 PSI (5.5 bar) for standard nozzles Cold Jet s patented feeder technology creates shaved dry ice on demand, regardless of input. Simply switch to full pellet cleaning to penetrate the most difficult, thick contaminants. BLAST PRESSURE RANGE psi ( bar) POWER Electric SPEC.A Americas. EMEA. Asia-Pacific (0)

12 Precision cleaning and product finishing system. the force of nature When precision counts, the single hose electric i 3 MicroClean featuring Cold Jet s patented shaved MicroParticle technology is your best choice. This environmentally responsible system enables you to safely clean delicate surfaces and complex cavities and crevices that other machines can t reach without surface abrasion, disassembly or harmful secondary waste. SYSTEM FEATURES Designed for precision applications Stainless steel rotor Low noise operation Easy to maintain with removable panel design Increased blast pressure Uses 5x5 or 6x6 inch block (quick change trough inserts) Now uses pellets & nuggets with upgrade Pneumatic circuitry regulates pressure loss and reduces moisture build-up Integrated bonding cable virtually eliminates the risk of static shock ICE LEVEL INDICATOR Durable burst-proof blast hose w. hose cover Table-top footprint, includes cart for mobility ERGONOMIC APPLICATOR APPLICATOR HANGER WELDED STEEL FRAME ERGONOMIC HANDLES DRY ICE COOLER i 3 MICROCLEAN DX (OPTION) Experience Cold Jet s patented shaved MicroParticle technology with your i 3 MicroClean Deluxe (DX), an optional upgrade that shaves both pellets and nuggets. MicroParticles allow you to clean and prepare surfaces with more precision, more delicacy, less air and less noise than traditional dry ice pellet blasters. Understanding and operating the i 3 MicroClean with pellets or nuggets is simple. INTUITIVE CONTROL PANEL DRY ICE CAPACITY 20 lb (9.1 kg) FEED RATE lbs/min (0-0.6 kg/min) DIMENSIONS 22 x 16 x 21 in (56 x 41 x 53 cm) WEIGHT 130 lbs (59 kg) AIR CONSUMPTION CFM ( m 3 /min) at 80 PSI (5.5 bar) for standard nozzles BLAST PRESSURE RANGE up to 140 PSI (up to 9.7 bar) POWER Electric SPEC.A Americas. EMEA. Asia-Pacific (0)

13 Aero Series Enhanced for the Power of Choice. the force of nature The Aero Series at its core is a line of Performance Class dry ice blast cleaning machines that guarantees the best pellet integrity, maximum cleaning aggression and most reliable blast stream on the market. Unmatched in the industry, the rugged Aero Series has always delivered superior performance and versatility with the lowest cost of ownership. Now further enhanced to meet your needs and budget, we have streamlined the Aero Series to three levels of functionality: the Aero, Aero 40FP and Aero 80FP. Differentiated by technology, performance and size, reference our comparison chart below to find which system is best for you. Aero Aero 40FP Aero 80FP Frame Dimensions 36 x 20 x 40 in 91 x 51 x 102 cm 36 x 20 x 40 in 91 x 51 x 102 cm 43 x 20 x 46 in 109 x 52 x 118 cm Weight 223 lb / 101 kg 257 lb / 117 kg 389 lb / 176 kg Air System Blast Pressure Regulator Internal Optional Internal Internal Blast Pressure Range psi (20 psi if regulated) bar (1.4 bar if regulated) psi bar psi bar SureFlow System Hopper Size Agitation 30 lb / 13.6 kg Isolated, Insulated Base Electric Vibrator 40 lb / 18.2 kg Isolated, Insulated Performance Thumper, Ramrods 80 lb / 36.4 kg Isolated, Insulated, Tilt-out Advanced Thumper, Ramrods, 2 Electric Vibrators Feeder Radial Advanced Radial Advanced Radial Rotor Standard, Coated Aluminum Enhanced, Coated Aluminum Enhanced, Coated Stainless Feed Rate 0-3 lb/min kg/min lb/min 0-2 kg/min 0-7 lb/min kg/min Blast Hose Size 3/4 in / 1.9 cm Standard 1 in / 2.5 cm Optional 1 in / 2.5 cm Standard All Sizes Optional 1 in / 2.5 cm Standard All Sizes Optional Applicator Compact XP Performance XP Heavy Duty Nozzle Options Low or Medium Flow All Available All Available Deluxe Accessory Package Not Available Optional Standard Integration Suitable No Optional Yes Aero C100 pneumatic system also available. SPEC.A Americas. EMEA. Asia-Pacific (0)

14 Aero 40FP New technology. Proven design. the force of nature Our mid-level machine, the Aero 40FP is a full pressure dry ice cleaning system that includes brand new radial feeding system technology that is aerodynamic loading to reduce wear on pads and rotor; utilizes a compact motor that reduces weight and lowers power consumption; includes an enhanced rotor that provides pulse-free blasting and precision feed rate control; and has an onboard pressure regulator. Customized with accessories that will provide the best clean for your environment, the Aero 40FP provides new technology in a proven design. ADVANCED RADIAL FEEDING SYSTEM TECHNOLOGY Aerodynamic loading reduces wear on pads and rotor, increasing machine life Compact motor that reduces weight and lowers power consumption Enhanced rotor that provides pulse-free consistent pellet flow and precision feed rate control Full range of blast pressure Onboard pressure regulator INTUITIVE CONTROL PANEL SEALED LID EASY-OFF PANELS ERGONOMIC HANDLES WELDED STEEL FRAME NOZZLE HANGER XP PERFORMANCE APPLICATOR WHIP CHECK AERO 40FP FEATURES Performance Minimized sublimation SureFlow System Minimal air/ice usage Full range of pressure Easy to maintain Reliable pellet flow Safe operation 360 o TURNING RADIUS Rugged and mobile Most advanced nozzles ESD (static) control LARGE FLAT-FREE TIRES DRY ICE CAPACITY 40 lb (18.2 kg) FEED RATE lbs/min (0-2 kg/min) DIMENSIONS 36 x 20 x 40 in (91 x 51 x 102 cm) WEIGHT 257 lbs (117 kg) AIR CONSUMPTION CFM ( m 3 /min) at 80 PSI (5.5 bar) BLAST PRESSURE RANGE psi ( bar) POWER 1/4 HP, AC Motor, 1,750 RPM SPEC.A Americas. EMEA. Asia-Pacific (0)

15 Aero 80FP Premium technology. Proven design. the force of nature Our top-of-the-line machine, the Aero 80FP is a full pressure dry ice cleaning system that includes brand new radial feeding system technology that is aerodynamic loading to reduce wear on pads and rotor; utilizes a compact motor that reduces weight and lowers power consumption; includes an enhanced rotor that provides pulse-free blasting and precision feed rate control; and has an onboard pressure regulator. Customized with accessories that will provide the best clean for your environment, the Aero 80FP provides premium technology in a proven design. ADVANCED RADIAL FEEDING SYSTEM TECHNOLOGY Aerodynamic loading reduces wear on pads and rotor, increasing machine life Compact motor that reduces weight and lowers power consumption Enhanced rotor that provides pulse-free consistent pellet flow and precision feed rate control SEALED LID Full range of blast pressure Onboard pressure regulator ERGONOMIC HANDLES INTUITIVE CONTROL PANEL WELDED STEEL FRAME EASY-OFF PANELS NOZZLE HANGER XP HEAVY DUTY APPLICATOR TILT-OUT HOPPER LARGE FLAT-FREE TIRES DRY ICE CAPACITY 80 lb (36.4 kg) FEED RATE 0-7 lbs/min (0-3.2 kg/min) DIMENSIONS 43 x 20 x 46 in (109 x 52 x 118 cm) 360 o TURNING RADIUS WEIGHT 389 lbs (176 kg) AERO 80FP FEATURES Advanced SureFlow System Full range of pressure+ Reliable pellet flow Tilt-out hopper SPEC.A Deluxe Accessory Package Minimized sublimation Minimal air/ice usage Easy to maintain Safe operation Rugged and mobile Most advanced nozzles ESD (static) control AIR CONSUMPTION CFM ( m 3 /min) at 80 PSI (5.5 bar) BLAST PRESSURE RANGE psi ( bar) POWER 1/2 HP, AC Motor, 1,750 RPM Americas. EMEA. Asia-Pacific (0)

16 powered by

17 Review Evolve the way you clean your equipment with the world s first multi-power dry ice blasting machine! The Elite 20 contains a 24 volts DC motor that utilizes a higher torque to eliminate freeze ups. From the complete control over ice and air consumption to the worry free troubleshooting, the Elite 20 provides a dry ice blasting experience that is divergent in the industry. Stainless steel body Air only blasting option Machine controlled gun light More powerful motor Insulated hopper Made with a pure stainless steel frame, the Elite 20 is a dynamic machine designed to give you the thorough clean you need by supplying a gentle way to decontaminate equipment. Perfect for lighter applications like those found in the pharmaceutical and food industries, the Elite 20 is the only tool for cleaning and maintaining equipment. The user friendly control panel gives you easy access to controls and maintains blasting parameters. IceTech Dry Ice Blasting: powered by Multifunctional Environmentally-friendly Non-abrasive Non-toxic Non-electrical conductive Completely dry Void of secondary waste Cleans equipment online Cleans equipment at operating temperature Offer low pressure and high pressure blasting capabilities Less power consumption Lowest cost of ownership on the market What makes the Evolution Line different? The Evolution Line provides the perfect universal dry ice blasting experience. New, quick change dosing disc allows for a faster replacement, which leads to shorter downtime and lower maintenance costs. The insulated lid and hopper helps eliminate clumping of the dry ice, and provides troublefree blasting time. The stainless steel frame provides a high strength, scratch-resistant machine designed to keep up with the toughest conditions, while still suitable for lighter applications. TECHNICAL DATA: Dimensions mm/inch: Length: Width: Height Incl. handle: Elite 20 3/ / / / 42.5 Weight: kg:/lbs: 104 / 230 Dry Ice Capacity: liter: / ft 3 : 20 / 0.71 Dry Ice Consumption: kg/hr: lbs/min: Supply Pressure: bar: psi: Blasting Pressure: bar: psi: Air Consumption: Nm3/min: cfm: (depending on nozzle combination Compressed Air Connection: min 5 - max 16 min 72 - max 232 min 2 - max 16 min 29 - max claw coupling Air Quality: According to ISO Class 3 for environment temperature below + 5 C / 41 F Power Consumption: 500 W. 100V - 240V AC 50/60 Hz + PE (GND) Blasting Hose: 3/4 Single Hose System Noise: Noise level up to 120 db(a) Depending on blasting pressure, nozzle combination and material surface Americas EMEA +32 (0) Germany +49 (0) Asia-Pacific +81 (0)

18 powered by

19 Review Evolve the way you clean your equipment with the world s first multi-power dry ice blasting machine! The Xtreme 40 contains a 24 volts DC motor that utilizes a higher torque to eliminate freeze ups. From the complete control over ice and air consumption to the worry free troubleshooting, the Xtreme 40 provides a dry ice blasting experience that is divergent in the industry. Stainless steel body Air only blasting option Machine controlled gun light More powerful motor Empty hopper function Insulated hopper Multi Power Industrial strength collapsible handles Made with a heavy duty, pure stainless steel frame, the Xtreme 40 is designed to keep up with the toughest conditions. The user friendly control panel gives you easy access to controls & maintains blasting parameters. IceTech Dry Ice Blasting: powered by Multifunctional Environmentally-friendly Non-abrasive Non-toxic Non-electrical conductive Completely dry Void of secondary waste Cleans equipment online Cleans equipment at operating temperature Offer low pressure and high pressure blasting capabilities Less power consumption Lowest cost of ownership on the market What makes the Evolution Line different? The Evolution Line provides the perfect universal dry ice blasting experience. New, quick change dosing disc allows for a faster replacement, which leads to shorter downtime and lower maintenance costs. The insulated lid and hopper helps eliminate clumping of the dry ice, and provides troublefree blasting. The stainless steel frame provides a high strength, scratch-resistant machine designed to keep up with the toughest conditions, while still suitable for lighter applications like those found in the food and pharmaceutical industries. TECHNICAL DATA: Dimensions mm/inch: Length: Width: Height Incl. handle: Xtreme 40 3/4 795/ / / 38.9 Weight: kg:/lbs: 117 / 257 Dry Ice Capacity: liter: / ft 3 : 40 / 1.41 Dry Ice Consumption: kg/hr: lbs/min: Supply Pressure: bar: psi: Blasting Pressure: bar: psi: Air Consumption: Nm3/min: cfm: (depending on nozzle combination Compressed Air Connection: min 5 - max 16 min 72 - max 232 min 2 - max 16 min 29 - max claw coupling (optional 1.5 claw coupling) Air Quality: According to ISO Class 3 for environment temperature below + 5 C / 41 F Power Consumption: 500 W. 100V - 240V AC 50/60 Hz + PE (GND) Blasting Hose: 3/4 Single Hose System Noise: Noise level up to 120 db(a) Depending on blasting pressure, nozzle combination and material surface Features: Empty hopper function Americas EMEA +32 (0) Germany +49 (0) Asia-Pacific +81 (0)

20 Global Headquarters Loveland, OH USA USA European Headquarters Zellik, Belgium +32 (0) Asia Headquarters Tokyo, Japan Cold Jet locations worldwide: Americas. EMEA. Asia-Pacific.