INSTALLATION INSTRUCTIONS

Transcription

1 Accessory Application Publication No. INSTALLATION INSTRUCTIONS PANNIER CASE P/N 08L70-MGZ-D80 COMMON MII Issue Date July 2013 PARTS LIST 1 CYLINDER SET (Type 1 T2.3) Sold separately (1) <1 BODY PARTS> (5) (2) (1) (2) (4) (3) (3) <1 > (4) (6) (2) (3) (4) (1) (5) (5) (7) (8) There are two of this kit in the pannier case. No. Description Qty ((( Right pannier case 1 ((( Left pannier case 1 ((( Key lock plate 2 ((( URL paper 1 ((( Luggage band 2 1 BODY PARTS No. Description Qty ((( Cylinder body 1 ((( Inner joint 1 ((( Spring plate 1 ((( Washer 1 ((( E-ring 1 1 No. Description Qty ((( Inner cylinder 1 ((( Tumbler A (Gold) 5 ((( Tumbler B (Silver) 5 ((( Tumbler C (Gold) 5 ((( Spring (Silver) 10 ((( Stopper tumbler 3 ((( Stopper spring (Black) 3 ((( Grease Honda Motor Co., Ltd. - All Rights Reserved. 1 of MGZ-D810

2 PANNIER COVER Sold separately (1) (2) < Notes regarding the key cylinder > This product is used to assemble a key cylinder matching the motorcycle key by combining three types of tumblers. When this key cylinder is installed in a box or similar equipment, the installed equipment can be operated with the motorcycle key. A (Gold) Combine three types of tumblers. B (Silver) C (Gold) (3) No. Description Qty ((( Right pannier cover 1 ((( Left pannier cover 1 ((( URL paper 1 PANNIER CASE STAY Sold separately Pannier Case Stay SUPPLIES REQUIRED Isopropyl alcohol Shop towel INSTALLATION As two key cylinders are required, make two cylinders using following procedures. CAUTION To prevent burns, allow the engine, exhaust system, radiator, etc., to cool before installing the accessory. 1. The three tumbler types shown are provided. The part has a different width for each of the three tumbler types. As the tumblers are small, keep them in the bag until they are used. A (Gold) B (Silver) C (Gold) The stopper tumbler will be used later. STOPPER 2 of 9

3 2. Install the tumblers and springs (silver) as shown. Install five tumblers of the same type. Insert tumblers and springs at the shaded positions. 4. Confirm that some tumblers are projecting. Mark the positions of the projected tumblers. The positions where tumblers project and the projecting height differ according to the key. Higher Protruded tumbler. Lower Protruded tumbler. SPRING SIDE SPRING (Silver) Lower Protruded tumbler. 5. Press down lightly on the tumbler, pull the key out. The tumbler spring may jump out when the tumbler is not pressed down lightly. S Press down lightly. 3. Insert the key as shown. Lightly push down on the tumblers from above, then insert the key. 6. Pull out the projecting tumbler(s). Leave the spring(s) installed. S Push down lightly. Projecting tumbler. 3 of 9

4 7. Insert a different tumbler(s) at the marked positions. 10. Pull out the inner cylinder. 11. Push down lightly on the tumblers and pull out the key. 12. Install the stopper tumbler and the stopper spring (black) as shown. Insert the stopper tumbler and a stopper spring at the shaded position. INNER CYLINDER 8. Repeat steps 3 to 7, inserting different tumblers at the marked positions until no tumblers are projected. Lightly push down on the tumblers from above, then insert the key. STOPPER SPRING (Black) STOPPER 9. Insert the assembled inner cylinder into the cylinder body as shown. Confirm the inner cylinder turns clockwise smoothly. 13. Insert the key as shown. Lightly push down on the tumblers from above, then insert the key. Confirm that the stopper tumbler jumps out. STOPPER CYLINDER BODY 4 of 9

5 14. Apply grease to the shaded areas as shown. Apply to the tumbler and to the outer circumference of the inner cylinder. Only use the supplied grease. 16. Install the inner cylinder by sliding the stopper tumbler along the slide guide while rotating it. If the inner cylinder cannot be inserted, again confirm that no tumblers other than the stopper tumbler have jumped out. Confirm the inner joint area is properly aligned as shown. INNER JOINT GROOVE STOPPER GREASE Apply. SLIDE GUIDE 15. Install the inner joint into the cylinder body as shown. TAB CYLINDER BODY CYLINDER BODY INNER JOINT STOPPER Push in while turning clockwise. Align the tab with the small groove. GROOVE (large) INNER JOINT GROOVE (large) GROOVE (small) 17. Draw out the key and check that the inner cylinder does not come out. 5 of 9

6 18. Install a cylinder body on each pannier case as shown. How to Install the Pannier Cases 1. Release the lock by turning the key clockwise. SPRING PLATE CYLINDER SIDE PLATE SIDE HANDLE LEVER Align. WASHER E-RING 2. Install the left pannier case as shown. CYLINDER BODY HOOK SPRING PLATE LOCK PLATE LOOP Insert into the hook. HANDLE LEVER Install the pannier case with the handle lever raised. 6 of 9

7 3. Lower the handle lever and lock the left pannier case by turning the key counterclockwise as shown. HANDLE LEVER How to Install the Pannier Covers NOTE: Take care not to damage the painted surfaces of the motorcycle. Heat the bonding surfaces with a hair dryer if the ambient air temperature is below 70 F (21 C). The adhesive reaches full strength in 72 hours. Wait at least 24 hours before riding your motorcycle. 1. Remove the pannier case in the reverse order of installation. 2. Peel back an end of the adhesive backings on the left pannier cover as shown. LEFT PANNIER COVER ADHESIVE BACKINGS Peel back leaving a little ahead. Turn the key counterclockwise after lowering the handle lever. 4. Be sure that the handle lever cannot be released and the left pannier case is installed securely. The left pannier case can come off during riding unless it is mounted securely. ADHESIVE BACKINGS Peel back leaving a little ahead. 3. Loosely install the left pannier cover as shown. HANDLE LEVER 5. Repeat on the right side. 7 of 9 ISOPROPYL ALCOHOL Thoroughly clean the area where the left pannier cover will be attached. LEFT PANNIER COVER

8 4. Install the left pannier cover securely as shown. ADHESIVE BACKINGS Pull out while pressing on the left pannier cover. How to Install the Luggage Band 1. Release the lock by turning the key clockwise and lift the cover as shown. LEFT PANNIER COVER COVER ADHESIVE BACKINGS Pull out while pressing on the left pannier cover. 5. Apply adequate pressure to the attached left pannier cover. 6. Repeat on the right side. 2. Open the lid as shown. PANNIER CASE LID Open. 8 of 9

9 3. Install the luggage band as shown. HOOK LUGGAGE BAND Secure the hooks to the shaded parts. 4. Repeat on the right side. 9 of 9