RAYPAK ILLUSTRATED PARTS LIST
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1 RAYPAK ILLUSTRATED PARTS LIST The parts listed are for standard equipment for this model type. Raypak reserves the right to substitute, delete or change any part without notification. The addition of options may also change some of the parts. Order replacement parts from actual heater components. HI DELTA HEATER SS, H, & WH COMMERCIAL MODELS HD101, HD151, HD201, HD251, HD301, & HD401 DATES OF MANUFACTURE: THROUGH CURRENT HD201-HD401 WH THROUGH HD101-HD151 WH THROUGH WH THROUGH CURRENT WH THROUGH WH THROUGH CURRENT For detailed instructions, see How to Use your Raypak Illustrated Parts List, Catalog No CATALOG NO Effective: Replaces: P/N
2
3 HEAT EXCHANGER DETAIL CONTROL ASSEMBLY DETAIL
4 GAS TRAIN DETAIL LIGHT PANEL DETAIL
5 CALL OUT DESCRIPTION HD101 HD151 HD201 HD251 HD301 HD401 B BURNER ASSEMBLY** 1-B Burner Assy w/burners (Includes Front Comb Panel) F F F F F F 2-B Burner Worgas F F F F F F 3-B Seal Gasket F F F F F F 4-B Upper Manifold F F F F F F 5-B Lower Manifold F F F F F F 6-B Gas Manifold Grommet 3/4" NPT F F F F F F 7-B Burner Orifice Nat.# / / / / / / 8 Burner Orifice Pro. (.084") / / / / / / 8 C CONTROLS 1-C Auto Reset Adjustable High Limit 240F Max F F F F F F Auto Reset Adjustable High Limit 180F Max F F F F F F Auto Reset Adjustable High Limit 200F Max F F F F F F 2-C Manual Reset Adjustable High Limit 240F F F F F F F Manual Reset Adjustable High Limit 200F F F F F F F 3-C Manual Reset Fixed High Limit 240F F F F F F F Manual Reset Fixed High Limit 200F F F F F F F 4-C Remote Aquastat (Tankstat) (B-2) F F F F F F Remote Aquastat (Tankstat) 2-Stage (B-3) F F F F F F 5-C Controller 2-Stage (B-6) F F F F F F Controller On/Off (B-20) F F F F F F 6-C Controller 4-Stage B-21 / B-23 Digital Optional F F F F F F Controller 2-Stage B-26 / B-27 Digital Optional F F F F F F Controller On/Off (B-28) Digital F F F F F F 7-C Controller RayTemp (B-25) F F F F F F 15-C Controller 2-Stage w/outdoor Reset B-42 Digital F F F F F F 8-C Sensor Outdoor Air B-23 / B-27 / B F F F F F F 9-C Sensor Water B-21 thru B-27 and B F F F F F F 10-C Flow Switch F F F F F F 11-C Flow Switch Paddle (Taco) F F F F F F 12-C Switch Air Pressure N.C. (Vent) F F F F F F 13-C Switch Air Pressure Low N.O. (Blower) F F F F F F 14-C Switch Air Pressure High N.O. (Blower) F F F F F F F FAN 1-F Blower Combustion Air (H3 & WH3) Units manufactured prior to 1/1/ F F F F F F Units manufactured from 1/1/ F F F F F F Blower Combustion Air (WH1) F F F F F F 2-F Blower Gasket F F F F F F 3-F Air Shutter F F F F F F 4-F Hose Duct 4" F F F F F F 5-F Filter Media Pleated 6 x 6 N/A N/A N/A N/A N/A N/A Filter Media Polyester Mesh 6 x F F F F F F 6-F Intake Air Vent Cap w/screen F F F F F F G GAS TRAIN 1-G Combination Gas Valve 2 Stage Nat Honeywell F F F F F N/A Combination Gas Valve 2 Stage Pro Honeywell F F F F F F Combination Gas Valve 2 Stage Nat White Rodgers F F F F F N/A Combination Gas Valve 2 Stage Pro White Rodgers F F F F F F Combination Gas Valve 2 Stage Nat Robershaw / Invensys N/A N/A N/A N/A N/A F Combination Gas Valve On/Off Nat Honeywell F F F F F N/A Combination Gas Valve On/Off Pro Honeywell F F F F F F Combination Gas Valve On/Off Nat Robershaw / Invensys N/A N/A N/A N/A N/A F 2-G Switch Low Gas Pressure (Optional) F F F F F F 3-G Switch High Gas Pressure (Optional) F F F F F F H HEAT EXCHANGER 1-H Heat Exch Cast Iron F F F F F F Heat Exch Brass Copper H Boilers F F F F F F WH1/WH3 Water Heaters (Units manufactured to 3/31/17) F F F F F F WH1 Water Heaters (Units manufactured from 4/1/17) F F F F F F WH3 Water Heaters (Units manufactured from 11/1/17) F F F F F F Heat Exch Cast Iron Cupro Nickel F F F F F F Heat Exch Brass Cupro Nickel H Boilers F F F F F F WH Water Heaters (Units manufactured to 3/31/17) F F F F F F WH1 Water Heaters (Units manufactured from 4/1/17) F F F F F F 2-H Inlet/Outlet Header Cast Iron F F F F F F Inlet/Outlet Header Brass F F F F F F 3-H Return Header Cast Iron F F F F F F Return Header Brass F F F F F F 4-H Tube Bundle Copper H Boilers F F F F F F WH1/WH3 Water Heaters (Units manufactured to 3/31/17) F F F F F F WH1 Water Heaters (Units manufactured from 4/1/17) F F F F F F WH3 Water Heaters (Units manufactured from 11/1/17) F F F F F F Tube Bundle Cupro Nickel H Boilers F F F F F F WH Water Heaters (Units manufactured to 3/31/17) F F F F F F WH1 Water Heaters (Units manufactured from 4/1/17) F F F F F F 5-H Heat Exchange Tube Copper F F F F F F Heat Exchange Tube Cupro Nickel F F F F F F 6-H Baffle Kit H Boilers F F F F F F WH1/WH3 Water Heaters (Units manufactured to 3/31/17) F F F F F F WH1 Water Heaters (Units manufactured from 4/1/17) F F F F F F WH3 Water Heaters (Units manufactured from 11/1/17) F F F F F F 7-H Stud Bolt Kit F F F F F F 8-H Header Gasket B B B B B B 9-H Sensor Well F F F F F F 10-H Well Retaining Clip *FOR ALTITUDES ABOVE 4,500 FEET, CONSULT THE FACTORY
6 CALL OUT DESCRIPTION HD101 HD151 HD201 HD251 HD301 HD401 J CONTROL BOX 1-J Control Assy N/A N/A N/A N/A N/A N/A 2-J Ignition Control F F F F F F 3-J Transformer 100VA F F F F F F 4-J Pump Delay 5 or 10 Minutes F F F F F F 5-J Blower Relay F F F F F F 6-J Alarm Relay F F F F F F 7-J Terminal Block (3 Space) F F F F F F 8-J Terminal Block (2 Space) F F F F F F 10-J Time Delay Relay F F F F F F 9-J On/Off Switch F F F F F F M MISCELLANEOUS 2-M PRV 30 PSI F F F F F F PRV 45 PSI F F F F F F PRV 60 PSI F F F F F F PRV 75 PSI F F F F F F PRV 125 PSI F F F F F F PRV 150 PSI F F F F F F 3-M Deliming Kit F F F F F F 4-M T & P Gauge 0-90 PSI F F F F F F T & P Gauge PSI F F F F F F T & P Gauge PSI F F F F F F 5-M Sight Window Plug F F F F F F 6-M Window Combustion Chamber F F F F F F 7-M Ignitor F F F F F F 8-M Flame Sensor F F F F F F 9-M Status Light Decal F F F F F F 10-M RTV Sealant 2.8 oz F F F F F F RTV Sealant 10 oz F F F F F F 11-M FiberFrax Strip Insulation 1" Wide F F F F F F 12-M Flue Exhaust Flange Seal Gasket F F F F F F 13-M Flue Exhaust Adapter Seal Gasket F F F F F F 14-M Gas Manifold Grommet 3/4" NPT F F F F F F 15-M Touch-up Paint Green Dark Gray Cool Dark Gray Warm Dark Gray M Wire Harness Cabinet Units manufactured prior to 9/1/ F F F F F F Units manufactured from 9/1/12 2 Stage Units F F F F F F Units manufactured from 9/1/12 On/Off Units F F F F F F Wire Harness Control Box 2 Stage Controls Units manufactured prior to 9/1/ F F F F F F Units manufactured from 9/1/ F F F F F F Wire Harness Control Box On/Off Controls F F F F F F 17-M Indicator Lamp F F F F F F 18-M Plastic Handle F F F F F F O OPTIONS 1-O Remote Sensor for Low Water Cut-Off F F F F F F 2-O Low Water Cut Off PC Board F F F F F F 3-O Reset/Test Switch for Low Water Cut Off F F F F F F 4-O Alarm Bell 3" F F F F F F Alarm Bell 4" F F F F F F 5-O Silencer/Reset Switch (Alarm) F F F F F F P PUMPS* 1-P Pump Inline BR Soft F F F F F F Pump Inline SS/BR Medium F F F F F F Pump Inline BR Hard F F F F F F Pump Inline CIBF Soft F F F F F F Pump Inline CIBF Medium F F F F F F Pump Inline CIBF Hard F F F F F F Pump Inline SS Medium F F F F F F 2-P Pump Cartridge F F F F F F Pump Cartridge F F F F F F 3-P Pump Flange Gasket F F F F F F Pump Flange Gasket F F F F F F R REFRACTORY 1-R Refractory Kit (All Panels) F F F F F F 2-R Refractory Front Panel F F F F F F 3-R Refractory Blanket F F F F F F * For individual pump parts see separate pump parts IPL
7 CALL OUT DESCRIPTION HD101 HD151 HD201 HD251 HD301 HD401 S SHEETMETAL 1-S Jacket Top F F F F F F 2-S Vertical Cabinet Supports F F F F F F 3-S Cabinet Supports F F F F F F 4-S Jacket Front Panel Green F F F F F F Warm Dark Gray F F F F F F 5-S Jacket Rear Panel Green F F F F F F Cool Dark Gray F F F F F F 6-S Jacket Left Side Panel Front Green F F F F F F Cool Dark Gray F F F F F F 7-S Jacket Right Side Panel front Green F F F F F F Cool Dark Gray F F F F F F 8-S Jacket Side Panel Rear Green F F F F F F Cool Dark Gray F F F F F F 9-S Base Panel F F F F F F 10-S Front Combustion Chamber Panel F F F F F F 11-S Rear/Bottom Combustion Chamber Panel F F F F F F 12-S Combustion Chamber Top F F F F F F 13-S Filter Box F F F F F F 14-S Controller Mounting Bracket B-26 thru B F F F F F F B F F F F F F 15-S Access Panel Water Connections (All Panels) Green F F F F F F Cool Dark Gray F F F F F F 16-S Access Panel Filter Green F F F F F F Cool Dark Gray F F F F F F 17-S Access Panel Wiring Box Green F F F F F F Cool Dark Gray F F F F F F 18-S Flue Exhaust Gasket Retainer F F F F F F 19-S Pump Cover (Taco 0010) F F F F F F Pump Cover (Taco 0012) F F F F F F Pump Cover (Taco 1610) F F F F F F 20-S Intake Air Collar (Outside) F F F F F F 21-S Intake Air Collar (Inside) F F F F F F 22-S Intake Air Vent Hood Green Cool Dark Gray F F F F F F 24-S Manifold Plenum Cover Panels F F F F F F 23-S Access Panel Igniter/Flame Sensor N/A N/A F F F F V VENTING 1-V Outdoor Stack F F F F F F 2-V D15 Vent Cap Horizontal Thru-the-Wall for Indoor Units V D20 Vent Cap Vertical (Roof top only) for Indoor Units V Flue Exhaust Adapter F F F F F F 5-V D16 Intake Air Elbow Gas Conversions* HD101 HD151 HD201 HD251 HD301 HD401 Natural to Propane F F F F F F Propane to Natural N/A N/A N/A N/A N/A N/A *FOR GAS CONVERSIONS, PLEASE CONSULT THE FACTORY.
8 Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA (805) FAX (805) Litho In U.S.A.
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