Vacuum Systems. A complete line of vacuum pumps and accessories for every dairy

Transcription

1 Vacuum Systems A complete line of vacuum pumps and accessories for every dairy

2 2 GEA VACUUM SYSTEMS CL Vacuum Pump Exclusive coated lobes increase efficiency Commercial grade lobe style vacuum pump designed for the commercial dairy milking 12 to 18 hours a day. Popular sizes to fit most dairies 7.5 HP through 30 HP. Solid shaft and rotor assembly versus a two-piece, pinned design stronger one-piece assembly outlasts the competition. Exclusive internal coating improves performance and reduces exhaust temperatures compared to uncoated pumps. Non-stick lobes release milk vapor build-up more readily. Powder coated paint process used on the steel frame resists corrosion. Helical timing gears versus straight spur gears smoother operation with three gear touch points versus the competitors single touch point. Splash oil lubrication on both sides of the pump no greasing required which means less maintenance. Viton lipseals chemically resistant seals keep oil in and all other contaminants out service factor motor heavy duty, long lasting. Fully factory assembled with laser guided pulley alignment less installation time and longer belt life. Optional Vacuum on Demand control provides energy saving variable speed control and lower maintenance costs. 3 SCFM (std. ft /min.) Air Flow Capacity Comparison Standard Pump vs. Coated Pump Vacuum Level Hg Standard Pump Coated Pump Degrees F CL performance specifications Description SCFM SCFM SCFM HP/230V/1PH HP/230V/1PH HP/ V/3PH HP/ V/3PH HP/ V/3PH HP/ V/3PH HP/ V/3PH Air flow capacity measured at sea level at 68 F (20 C) ambient temperature. Sample Temperature Differential Across the Pump at 15 Hg Coated vs. Uncoated Standard Pump Coated Pump Exclusive internal coating improves performance and reduces exhaust temperatures compared to uncoated pumps Minutes

3 GEA VACUUM SYSTEMS 3 RPS Rotary Vane Vacuum Pumps High performance, low maintenance pumps for any dairy Automatic pump lubrication no wasted oil; reduces maintenance time and provides longer service. High airflow pump outlet greatest possible airflow per HP service factor motor heavy duty, long lasting. Split vane construction improved operating efficiency. One-piece, solid rotor quieter operation; maintenance and repairs minimized. Cooling ribs on pump housing longer service life and lower operating costs. High capacity oil canister provides longer operation without oil refills; helps lower repair costs. Optional Vacuum on Demand control provides energy saving variable speed control and lower maintenance costs. RPS 1500/2100 CFM Ratings (KPA)* Motor HP Inches of mercury (40.6) (40.6) (50.8) (50.8) CFM capacity (SCFM) Vacuum pump RPM RPS 1500/2100 RPS 2800 CFM Ratings (KPA)* Motor HP Inches of mercury (40.6) (50.8) (40.6) (50.8) (40.6) (50.8) CFM capacity (SCFM) Vacuum pump PRM RPS 2800 * Cubic feet per minute is based on the American Standard for an average pump. Capacity shown is minimum rating. Pumps often produce more vacuum than shown.

4 4 GEA VACUUM SYSTEMS RPC Vacuum Pump A high-efficiency, oil-free pump Unique rotor profile allows for a very wide-range yet efficient operation at all speeds. This pump can efficiently operate at slower speeds, saving you energy compared to other pump styles. Efficient design this pump can operate at high vacuum levels and high altitude locations at slow speed without overheating, increasing the life of the pump. It s great for highline stanchion installations using variable speed drives. Oil-free operation the RPC creates vacuum without consuming oil. Oil is only required for lubrication in the gearbox. This reduces operating costs and is better for the environment. Direct drive configuration no belts to maintain. Integral muffler for quiet operation exhaust does not have to be vented and you can enjoy a quiet, stress-free equipment room. RPC performance specifications* Description Installation at Sea Level RPC RPC RPC Installation at 1,650 ft. ASL RPC RPC RPC Installation at 3,280 ft. ASL RPC RPC RPC * At 60 Hertz operation

5 kw kw kw GEA VACUUM SYSTEMS 5 Vacuum on Demand Variable speed vacuum pump for precise control State of the art vacuum control Pay only for the vacuum needed senses the system s vacuum level and varies the speed of the vacuum pump to provide the correct vacuum required. Constant torque keeps the drive operating within its amp draw limits to eliminate fault trips common with other drives. Fast micro-processor controls provides more stable vacuum and much faster response time compared to conventional drives. Exhaust temperature monitors determines the correct pump speed for maximum energy savings and longer pump life. Reduced electrical noise NEMA 12 enclosure is UL, CSA and CE approved. Filters reduce emissions. Useful displays up to 27 data types for management and maintenance information, including digital vacuum gauge. Internal maintenance monitors tells when to check belts or change oil. MILK and WASH modes adjustments provide lower operating costs. Soft start prolongs motor, belt and pump life. A size for every pump 5 HP up to 40 HP in 1 phase, and 208, 230, and 460-volt models. See how these three farms saved on their annual energy costs Savings Savings Milking Cycle Farm A Milking Cycle Farm B 76% Savings 60% Savings Savings Milking Cycle Farm C 66% Savings Before Vacuum After Vacuum Before Vacuum After Vacuum Before Vacuum After Vacuum $9,600 Annual Energy Savings $1,100 Annual Energy Savings $3,700 Annual Energy Savings Calculation to save energy payback Horsepower x.7457 KW/HP.9 Motor Efficiency x Hours Milked/Day x 365 Days/Year = Yearly KWH Usage of Vacuum Pump Yearly KWH Usage x $ Cost per KWH = $ Yearly Cost of Operating Vacuum Pump $ Yearly Cost of Operating Pump x % Savings (50% to 80%) + $ Yearly Savings $ Cost of Installation $ Yearly Savings = $ Yearly Simple Payback KW = Kilowatt Demand KWH = Kilowatt Hour

6 6 GEA VACUUM SYSTEMS Commander Vacuum Regulators For premium performance that saves you money every day Zero leakage saves money other models can waste from 5 to 20 cubic feet per minute (CFM) for air lubrication. But the precise zero leakage operation of a Commander vacuum regulator can shut completely off, significantly reducing the horsepower requirements of the vacuum pump. In fact, for 24-hour operation, a Commander vacuum regulator can save up to $1,000 per year in energy costs.* High sensitivity reacts to small vacuum changes quickly to ensure proper vacuum levels at all times. Efficient, trouble-free operation easy to adjust without special tools. Remote mounted vacuum sensing tube allows installation on any milking system. Reduced maintenanace stainless steel components, quick connect design, and few moving parts ensure easy maintenance and longer operating life. Available in three models you can match the unit to your dairy for the most efficient vacuum control. Commander 10K Commander 5K Commander 1.5K Maximum capacity 15 Hg (50.8 kpa) 385 CFM/ASME** (10,000 L/min) 208 CFM/ASME (5890 L/min) 53 CFM/ASME (1500 L/min) Maximum capacity 12.5 Hg (42.3 kpa) 370 CFM/ASME (10,477 L/min) 178 CFM/ASME (5040 L/min) 45 CFM/ASME (1274 L/min) Height 12 (304.8 mm) 11 (279.4 mm) 11 (279.4 mm) Width 8 (203.2 mm) 4.5 (114.3 mm) 4.5 (114.3 mm) Weight 2.5 lb. (1.13 kg) 1.6 lb. (.73 kg) 1.5 lb. (.68 kg) Mounts into 3 PVC female slip 2 PVC female slip 1 NPT female pipe thread * 10 CFM=1 HP. Waste of 20 CFM = 2 HP x 0.75 kw/hp/hr x 24 HR x 365 = $1, savings per year. ** Cubic feet per minute (CFM) capacity is based on American Standard as established by the American Society of Mechanical Engineers

7 GEA VACUUM SYSTEMS 7 Digital Vacuum Gauge Precise vacuum level monitoring Vacuum gauge is a valuable aid in checking the day-to-day stability of a vacuum system. Allows monitoring of the vacuum level simply and easily. Digital gauge is a precision instrument designed for accurate, dependable operation and long life. Improved resolution and accuracy resolution of +/- 0.1 units on both inches of Hg and kpa. Increased accuracy will be ½%. Stainless steel sensor for improved durablility and longer life. Simply and easily monitor vacuum level ½ LCD for distinct visibility easy to read without having to interpret gauge (KPA read-out capable). Multiple input voltage can operate on 9 volt battery or 12 to 32 volt. Distribution and header tanks size and dimensions to fit all milking system requirements. Provides proper termination/ connection point for vacuum lines. Vacuum pump pre-filters keeps water and milk from entering the vacuum pump and ensures longer pump life. Hour meters monitors run-time for scheduled maintenance purposes. AC/DC pulsation system great versatility for testing purposes and most farm applications. Field calibrated/filtered gauge can be calibrated on system checks without having to replace the unit. Filter helps protect against internal damage. Long lasting 2,500 hour battery life. Vacuum System Installation Accessories Build a complete system to meet NMC standards Gate valves isolates pump for testing. Sizes available to fit most systems 2 through 6. PVC check valves for anti-reversing so pump doesn t run backward on shut down. Vacuum relief mechanism protects pump from high vacuum levels upon regulator failure; prevents clogging.

8 We live our values. Excellence Passion Integrity Responsibility GEA-versity GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and process technology. GEA Group is listed in the STOXX Europe 600 Index. GEA North America GEA Farm Technologies, Inc. GEA Farm Technologies Canada Inc Country Farm Drive, Naperville, IL boulevard St-Joseph, Drummondville, QC J2A 0C6 Toll Free: WS.DAIRY or Toll Free: WS.DAIRY or gea.com (pkg of 20) (rev ) GEA Company. All rights reserved. Subject to modifications. Printed in USA.