Tunnel Finisher & Bagging Machines

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1 Tunnel Finisher & Bagging Machines

2 Energy Efficiency The new generation of VEIT Tunnel Finisher 8657 sets revolutionary industry standards high performance and improved finish quality coupled with increased energy efficiency thanks to a series of cutting-edge innovations. Steam recycling Steam Recycling Steam Module All preconditioning modules are fully equipped with the VEIT steam recycling system. Previously wasted steam is rerouted and used for the following purposes: To preheat the preconditioning mo dules, allowing for decreased energy demand To ensure excellent finish results with high humidity, especially for natural fibers Preconditioning Module Revolutionary steam jets VEIT has developed a new generation of steam jets for our Tunnel Finishers, incorporating: Reduced steam usage while achiev ing the same quality finish results Specialized design, providing uniform steam application on garments Streak-free finish on even the most delicate fabrics 2

3 Air circulation and exit modules Fan Air Turning Heat Exchanger Lint Filter Minimal energy waste is assured by: Utilization of air circulation mod u les to dry the garments Reclaiming hot air in the air circulation modules, lowering energy consumption Use of an automatically adjustable exit module (optional), reducing heat loss Air curtain between the steam and air circulation modules, restricting steam from entering air circulation module Efficient heat generation with adequate heating element, requiring minimal energy consumption Connected Load 8656 vs Energy efficient blower technology Connected Load (kw) The completely redesigned air circulation modules fully equipped with energy efficient blowers provide: Reduction of total energy consumption by more than 40% over previous models Quiet technology, reducing noise by 3 decibels, thereby decreasing sound pressure by 50% Stand-by function, decreasing blower power to approx. 10% Consistent working temperature while in stand-by, allowing full production to resume immediately after any idle time Savings in % Tunnel size 3

4 Quality The newest generation of VEIT Tunnel Finisher 8657 sets high standards in finish quality, particularly with difficult fabrics such as cotton, linen and leather. Preconditioning modules Recommended for finishing natural fibers. Steam from the Tunnel exhaust system enters the preconditioning module at a reduced temperature Steam and hot air are mixed Moisture is applied to fibers before actual finishing process begins. High humidity is ideal for natural fibers Use of preconditioning modules provides a clear advantage in finish quality, especially with natural fibers, compared to Tunnel Finishers without preconditioning modules Adjustable steam quality Provides for increased versatility: high finish quality depends on adjustable moisture content Moist steam for application to natural fibers Dry steam for application to synthetic fibers Boiler Steam Pressure Valve VEIT Special Steam Jets Adjustable steam pressure with revolutionary steam jets Increased efficiency of steam application results in a significantly improved finish No streaking on even the most delicate fabrics New pressure valves regulating the steam together with the newly developed steam jets provide for a highly consistent steam application Even steam distribution and constant pressure on steam jets Recessed design of the steam jets, avoiding garment damage Fluctuating Boiler Pressure Constant Steam Pressure 4

5 New coating on steam module Steam doll effect Teflon resin-coated steam module Helps prevent staining Avoids garment damage from hot surfaces by reducing contact temperature Eases cleaning of steam chamber - tags and plastics are easily re moved Innovative air flow within the exit mod ule inflates garments from top and bottom. Billowed results, as if finished on a steam doll Beautiful finish results, especially on padded garments 1 Improved airflow in air circulation modules 2 Neutralization of unpleasant odors Wind tunnel concept Garments are stretched and dried after the steam treatment to effectively achieve a wrinkle-free finish Redesigned air channeling system based on wind tunnel principles minimizes energy losses Optimal air flow improves the smoothing effect on the garment, resulting in a soft, wrinkle-free finish Oversized and long garments are now easily finished with high quality results Fan Air turning Heat exchanger Lint filter Injection for neutralizer or fragrance Long transports and packaging under less than ideal conditions can often result in garments assuming undesirable odors. Our fragrance system effectively neutralizes odors absorbed by garments Odors are eliminated during the finishing process, requiring no additional process Choice of fragrance or neutralizer may be applied Saves both time and money 5

6 Performance The experiences and results of over 1000 Tunnel Finisher Systems worldwide have enabled VEIT engineers to set a new industry standard by increasing performance and capabilities along with providing an improved finish quality while significantly increasing energy efficiency. Peak performance The performance of a Tunnel Finisher plays a crucial role in ensuring garments may be processed quickly during peak times. Processes up to 5000 pieces/hr on individual hangers (depending on system and garments) Fully redesigned conveyor system operates with a virtually maintenanceand oil-free chain system New high performance loader with adjustable hanger width allows for the use of virtually all hangers Dependable and reliable separation as well as delivery to the transport hooks Loading or unloading positions may be selected, providing flexibility Equipment may be easily integrated into an existing transport sys tem The new high-performance loader in connection with the new hooks and the new conveyor (with a distance between each hook of 25 cm / 10 in) provides for highest flexibility. Loading each hook and overlapping garments for high output possible with light weight garments Loading every second, third or fourth hook depending on the size and the volume of the garments Loading two garments on one hook to increase output while decreasing energy consumption (possible with light weight garments) 6

7 Improved hook The hook plays a crucial role ensuring reliable transport of garments Completely redesigned hooks made of durable high performance materials dependably move garments through the Tunnel Finisher Custom design accommodates controlled transport of garments, eliminating sway Specialized hook design assures garments are transported reliably, regardless of hanger type Ethernet Tunnelfinisher display Tunnelfinisher Tunnel Finisher responds to changing needs Easy adjustment to new fabrics and increased quanitities Individual modules are linked over a single BUS circuit, allowing for easy electrical wiring and trouble-shooting Completely modular design significantly decreases installation time Expansion and extension of a Tunnel Finisher is easily achieved Network integration Real time data capture system Remote support BUS Control units in each module 1m 1,25 m Extended air circulation module equipped with powerful yet quiet blowers Steam module Air Circulating module The new generation of blowers combines high performance with both re duced energy consumption and noise. Extended air circulation module (1250 mm / 50 in) provides for a longer finish zone, improving performance New generation of blowers combining both high pressure and circulation assures exceptional finish with high output Quiet technology, reducing noise by 3 decibels, thereby decreasing sound pressure by 50% 7

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10 1 Updated conveyor and hook systems can dependably process up to 5000 pieces/hour through the Tunnel Finisher. 2 Air curtain entrance prevents condensation from forming, eliminating moisture drops on garments. 3 Exhaust steam is recycled and reclaimed in the preconditioning module providing for improved finish and energy efficiency. 4 Preconditioning module allows natural fabrics to be processed with an improved finish. 5 6 Variable steam quality allows choice of moist steam for natural fibers or dry steam for synthetics, ensuring optimal finish. Implementation of premium condensation traps ensure reliability and optimal condensation elimination. 7 Self-regulating valves maintain consistent steam pressure, regardless of fluctuations in supply. Back side 10

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13 8 Lower steam can be shut off for normal-sized garments to increase energy efficiency. 9 Condensation reduction through improved steam tube configuration. 10 Airlock provides for clear separation of the steam and air circulation modules. 11 Extended air circulation module equipped with powerful quiet technology blowers provides for a longer finish zone. 12 New BUS control simplifies and speeds installation as well as minimizes time for trouble shooting. 13 Quiet technology blower system combines high performance with energy efficiency. 14 Steam doll effect is achieved by airflow from the bottom, thus inflating the garment. 15 Hook system made out of high performance materials has been specifically designed to minimize sway and ensure reliable transport of garments. Back side 13

14 BRISAY Automated Bagging Machines The mission in developing the newest generation of BRISAY bagging machines was to simply design and offer the best available product on the market. BRISAY engineers utilized only the very best quality components. Our installations prove the exemplary reliability and performance of our bagging machines. 400 Garments/hr 600 Garments/hr TLS-05 Compact Single axis machine Up to 400 garments/hour with only upper seal; up to 300 garments/hour with upper and lower seals Small floor space requirement Touch screen operation Fully automated loading and unloading Mechanical poly-film cradle Maintenance-free drive belt (requires no adjustments) Straight upper seal Selectable gripper width from standard 130 mm (5 in) to 80/100 (3/4 in) Optional angled seal Optional air volume reduction to avoid ballooning TLS-5 Standard Single axis machine Up to 600 garments/hour with upper and lower seals Length of mm (16-68 in) Integrated poly-film cradle with power driven dispenser Selectable gripper width from standard 130 mm (5 in) to 80/100mm (3/4 in) Selectable upper seal straight or angled Frequency regulated drive mechanism Spring loaded sealing feature Maintenance-free drive belt (requiring no adjustments) Maintenance-free stabilizer Optional upper vacuum to remove poly-film waste Optional air volume reduction to avoid ballooning Optional loading speed decrease (double stage) for light weight garments 14

15 800 Garments/hr 1200 Garments/hr TLS-10 Performance Single axis machine Up to 800 garments/hour with upper and lower seals Length of mm (16-68 in) Integrated poly-film cradle with power driven dispenser Selectable gripper width from standard 130 mm (5 in) to 80/100/180 mm (3/4/6 in) Selectable upper seal straight or angled Touch screen operation Frequency regulated drive mechanism Spring loaded sealing feature Maintenance-free drive belt (requiring no adjustments) Maintenance-free stabilizer Optional upper vacuum to remove poly-film waste Optional air volume reduction to avoid ballooning Optional loading speed decrease (double stage) for light weight garments T2LS-50 High Performance Dual axis machine Up to 1200 garments/hour with lower seal on second axle Length of mm (16-68 in) Integrated poly-film cradle with power driven dispenser Selectable gripper width from standard 130 mm (5 in) to 80/100/150/180 mm (3/4/6/7.5 in) Selectable upper seal straight or angled Touch screen operation Servo drive provides best acceleration and performance Maintenance-free drive belt (requiring no adjustments) Maintenance-free stabilizer Optional upper vacuum to remove poly-film waste Optional lower vacuum to remove poly-film waste Optional air volume reduction to avoid ballooning Optional loading speed decrease (double stage) for light weight garments 15

16 Performance Flexibility Reliability Optimal cycles achieve minimal cost per item through: Rapid loading and unloading using double-cylinder cradle technology Rapid drive technology with either servo motors or frequency regulation BRISAY Optimove concept provid ing for shortest seal cycle Consistently secure passage of garments, regardless of weight Air volume reduction feature available, eliminating ballooning Accommodation of 3000 m (10000 ft) poly-film rolls translates into minimal downtime Rapid poly-film roll exchange possible with axle-free cradle Poly-film monitoring system, stopping unit precisely when the end of one roll is reached, allowing the new roll to be quickly installed and attached for nearly uninterrupted production. Modular system facilitates modifications to changing production needs through: Modular construction of both loading and unloading stations Integration into various transport systems Easy accommodation of various poly-film qualities Latest control technology - memory for up to 20 individual programs Icons for self-explanatory menu navigation Default setting for standard garments Accommodation of varying gauge hooks Ability to accept varying garment weight Capabilities to switch between long and short bagging Menu navigation in all major languages Guaranteed maximum production potential possible through incorporation of proven durable components including: Specialized BRISAY sealing system with extremely long product life Sturdy aluminum construction Maintenance-free drive belt Optimal gripper configuration Absolutely secure separation with varying hanger hook diameters High quality parallel-motion guides Maintenance-free stabilizer Latest drive technology with either Servo or frequency regulation Sophisticated safety standards 1 Precision sealing feature 2 Optimal gripper configuration 3 Motors providing top acceleration 4 Maintenance- and oil-free drive belt 5 User-friendly operating panel 16 6 Sophisticated Safety features

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18 Semi-Automatic Bagging Machine TLS-1 Semi-Automatic Up to 400 garments/hour manual feed with top seal; up to 300 gar ments/hour with top and bottom seal Length of mm (16-68 in) Selectable gripper width from standard 130 mm (5 in) to 80/100 mm (3/4 in) Adjustable upper seal straight or angled Frequency regulated drive mech anism Maintenance-free drive belt (requiring no adjustments) Automatic start feature Safety light barrier provides for maximum safe operation Minimal physical operator strain Integrated poly-film cradle with power driven dispenser Optional automatic unloading Optional air volume reduction to avoid ballooning Optional upper vacuum to remove poly-film waste G ar m en ts/ hr

19 Technical Data VEIT Tunnelfinisher 8657 Model Average capacity pc/hr Air volume (passage width 260 mm) 19 m3/hr yd3/hr Average steam consumption* kg(lb)/hr 140 (308) 255 (561) 370 (814) 485 (1070) Electrical connection (400V 50 Hz)** kw Dimensions and Weight Length with / without conveyor mm in 7065/ / / / / / / /446 Height*** - min. (+150 mm/6 in adjustable range for ground clearance) mm/in 2665/ / / /106 Width (conveyor on door side) mm/in 1650/ / / /66 Width (conveyor on control side) mm/in 1200/ / / /48 Net Weight kg/lb 1750/ / / /10120 Equipment Conveyor height mm/in 1810/ / / /72 Entry point air roller n n n n Preconditioning module with moisture intake from steam module Steam modules with regulated steam suction Direct-blow air circulation modules Steam nozzles - rows / 16 nozzles Steam quality control n n n n Teflon resin coated steam module n n n n Exit module, air rollers / high-volume manual n n n n EMC compatible n n n n Loading separator n n n n Options Air curtain module n n n n Automatic high-volume exit module n n n n Steam suction at entrance module n n n n Heat recovery of waste steam n n n n Integrated steam distribution pipe n n n n Control unit on pedestal n n n n Hook interval range mm (in) >250 (>10) >250 (>10) >250 (>10) >250 (>10) Scent infusion n n n n Computer network compatible n n n n Synchronized loading n n n n * Individual usage may vary based on quantity and type of clothing. n = Standard equipment / n = Optional equipment / = not possible ** Individual usage may vary based on options and conveyor system. *** Installation of an airlock between the steam and air circulation modules requires an additional 400 mm (16 in) height.

20 Technical Data BRISAY Bagging Machines Model TS-05 TLS-05 TS-1 TLS-1 TS-5 TLS-5 TS-10 TLS-10 T2LS-50 TS-15 TSL-15 Automatic n n n n n n n n n Semi-Automatic n n Single bagging n n n n n n n n n Multi-unit bagging n n Output maximum pc/hr n = Standard / n = Option Output Output Upper seal - straight n n n n n n n n n n n Upper seal - angled n n n n n n n n n Lower seal n n n n n n Gripper width mm/in 130/5 130/5 130/5 130/5 130/5 130/5 130/5 130/5 130/5 300/12 300/12 Gripper width option mm in Poly-film width mm/in standard maximum 80/100 80/100 80/100 80/100 80/100 80/100 80/100/ 150/ /28 700/28 700/28 700/28 700/28 750/30 700/28 750/30 700/28 750/30 700/28 750/30 700/28 800/32 80/100/ 150/ /28 800/32 80/100/ 150/ /28 800/32 180/ / /36 900/36 900/36 900/36 Normal-sized items mm/in 1200/ / / / / / / / / / /66 Frequency regulated drive n n n n n n n n n n Servo drive Touch panel n n n n n Graphic panel n n n n n n Motor driven poly-film cradle n n n n n n n n n Tooth belt drive n n n n n n n n n n n Air volume reduction n n n n n n Bi-level loading system n n n n n n n Tri-level loading system n n n n n n n Garment lift for limited installation area Oversized items mm (8 in) add l Undersized items mm (8 in) less n n n n n n n n n n n n n n n n n n n n n n n n n n Upper vacuum n n n n n n n Lower vacuum Electrical supply V/A/kVa 400/16/ /16/ /16/ /16/ /16/ 1.1 Width m/in 1.9/76 1.9/76 2.4/96 2.4/96 2.4/96 2.4/96 2.4/96 2.4/96 2.4/96 2.6/ /164 Depth m/in 2.9/ / /92 2.3/ / / / / / / /194 Height m/in 2.4/94 2.4/94 3.1/ / / / / / / / /164 Net weight kg/lb 550/ / / / / / / / / / / /16/ /16/ /16/ 2.2 n n 400/32/ /16/ /16/

21 Bundle Bagging Machine 400 packages/hr TLS-15 Bundle Bagging Machine Up to 400 packages/hour Maximum bundle volume of 300 mm (12 in) Modular design Quantity or volume bundling options Bundle volume monitored in quantity mode (max. 300 mm/12 in) Poly-film width up to 900 mm (36 in) Selectable gripper width from standard 300 mm (5 in) to 180/250 mm (7.5/10 in) Operating panel features graphic display Optional air volume reduction to avoid ballooning 21

22 Pressing for Excellence Pressing for Excellence Why you can depend on the VEIT-Group For over 50 years, the needs and the challenges of our customers have been our most important undertaking. For decades, world famous brands in the German and international garments industry have placed confidence in the innovative, high quality products and services offered by the VEIT-Group. Our experts consult and partner with you in finding the best possible solution for your project needs, whether you require individual machines or a complete product line. Your local sales agent: We look forward to serving you! VEIT GmbH Justus-von-Liebig-Str. 15 D Landsberg/Lech Germany Tel. +49 (8191) Fax +49 (8191) info@veit.de BRISAY-Maschinen GmbH Mittelweg 4 D Grossostheim-Ringheim Germany Tel. +49 (6026) Fax +49 (6026) info@brisay.de Prompt delivery and professional installation of our machines and systems go hand in hand with premium training, through which we equip your staff with the skills necessary to achieve the highest possible production. Worldwide 24-Hour Service Hotline Our service technicians are always available, around the world and around the clock, maximizing continuous production. VEIT Garment & Textile Technologies GmbH & Co. KG Valdorfer Str. 100 D Vlotho Germany Tel. +49 (5733) Fax +49 (5733) info@veit-kannegiesser.de Subject to alterations. All specifications have been made to the best of our knowledge. Printed in Germany. Info No. 30/