Portable Canine Container with Kennel Enclosure

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CON961160 Mfg: 123 North Industrial Park

1 Portable Canine Container with Kennel Enclosure INSTRUCTION MANUAL Model: CON Mfg: 123 North Industrial Park Ave, Accident MD (fax) March

2 Page 2 TABLE OF CONTENTS (CONT. PAGE 3) COMPONENTS INCLUDED IN KIT:... 4 Spare Parts List... 8 Overview... 9 Safety Summary Operation of the PCC FORK LIFTING PROCEDURE Exterior Container Features COOLING SYSTEM CONTROL PANEL GFI Reset Programming Temperature Controller To Reprogram the Controller to Default Factory Settings OPERATIONS DURING COOLER NIGHTS DEFROSTING HEATING Maximizing heating/cooling potential COOLING SYSTEM MAINTENANCE MECHANICAL INTEGRITY ELECTRICAL MAINTENANCE Heating Malfunction Filter Replacement DOG ACCESS DOOR Dog Door Hinges MAINTENANCE OF THE PCC Kennel Run Assembly Summary Assembling the Kennel Run Attaching side panels... 26

3 Page 3 Attaching the Rear Panel Attach the Canopy Support Attach the counter support bar Attaching the Shade Canopy Install the pet decks Cleaning the Kennel Kennel Run Door Features TROUBLESHOOTING Mechnical Integrity Electrical Maintenance Heating Malfunction Heater Replacement QUICK Fixes No Power to the A/C Unit Tarp Does Not Fit Missing Bungee Tiedowns APPENDIX A: Determing the Correct Refrigerant APPRENDIX B: Refrigerant (R 22) MSDS APPENDIX C: Refrigerant (R 410A) MSDS APPENDIX D: Optional Generator APPENDIX E: OLDER DOG DOORS... 48

4 Page 4 COMPONENTS INCLUDED IN KIT: Image Item QTY Part # Canine Unit Kennel Enclosure Side Panels Rear Panels

5 Page 5 Front Panel w/door Canopy Spacer

6 Page 6 Canopy Stretcher OPTIONAL ITEM Roof Panel

7 Page 7 Shade Cover 1 Canopy 120 Bungee Tie Downs 30 PC06 Nylon Tie Downs 4 NN075 Pet Deck 10 DD300 5/16 Hex Wrench Long 2 05Hex

8 Page 8 SPARE PARTS LIST ITEM QTY PART # Side Panel 1 ea Rear Panel 1 ea Front Panel w/door 1 ea Canopy Spacer 1 ea Shade Cover 1 ea Bungee Ball Tie Downs 1 ea PC06 Nylon Tension Straps 1 ea NN075 Pet Decks 1 ea DD300 5/16 Hex Wrench Long 1 ea 05Hex 6 KW Diesel Generator 1 ea GENKITD6 Heater Kit Polyfilter 1 ea HACS 01C MOD 1 ea Garrett Container Polyfilter

9 Page 9 OVERVIEW The Portable Canine Container was developed to provide a portable shelter unit for the working military dog and equipment. The container is designed for shipping on a 463L pallet, and is C130 compatible. The unit is sized to fit a standard 4 x 8 truck bed. The container will accommodate one dog. The Portable Canine Container is easy to clean and sanitize, and well ventilated to ensure the health of the animal. The unit is also equipped with an 110VAC 60 Hz Air Cooling Unit to provide cooling and heating. The purpose of this manual is to provide general operational and maintenance procedures for proper function of the Portable Canine Container. This manual is divided into three sections: Operation of the PCC, Maintenance of the PCC and the setup of the Kennel Run. The Portable Canine Container is made of aluminum extrusions and is structurally welded by certified welders at Due to the structural design of the container, it is recommended that the PCC unit be returned to for any structural repair or modifications. The cooling system/ heating unit is a warranted item and servicing should be completed by an authorized technician to maintain the warranty. This manual contains also information related to the basic setup of the Garrett Container Systems, Inc Kennel Run, part number: CON The Kennel Enclosure CON consists of the single Canine Kennel (961150) and 8 X 10 Kennel Run (961155). The Kennel run facilities are an exercise area for the military working dog that has polyprophelene pet decks and a roof system with a shade canopy. The kennel run disassembles and can be stored and transported on a 463L pallet. The single kennel has a 39 x 95 air conditioned and heated area for the MWD. The area has a continuous liner for cleaning and sanitizing. Plastic pet decks ship with the unit to be placed in the kennel. The temperature controls are external with an internal air temperature indicator. Use only a 12 gauge wire cord to power the unit. The power cord will easily connect to the external inlet plug. Use only a 25 foot max. length power cord.

10 Page 10 MOBILE KENNEL ASSEMBLY MODEL CON FOUR WAY FORKLIFT 436L PALLET COMPATIBLE AIR CONDITIONED Figure 1: Container Drawing Figure 2: PCC Unit CON961150

11 Page 11 SAFETY SUMMARY The following signs throughout this manual alert the user to important safety information. * DANGER: Indicates an immediately hazardous situation that if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation, which if not avoided could result in death or injury. CAUTION: Indicates a potentially hazardous situation, which if not avoided, may result in a minor or moderate injury. Also used to indicate against unsafe practices. * Reference: ANSI Z The following is a summary of safety information for the PCC / Canine Container. CAUTION: Do not forklift PCC with working dogs inside the kennel. DANGER: DO NOT COVER AIR COOLING UNIT. Covering air cooling unit can lead to fire or damage to unit. WARNING: The Cooling System Maintenance instructions are for the use of qualified individuals specifically trained and experienced in installation of this type of equipment and related systems. Improper installation may damage equipment, create hazards, violate state code, or create a hazard that could ruin the equipment. WARNING: There is 13 oz. of R 410A in the cooling system. See Appendix A: Refrigerant (R 410A) MSDS towards the end of this instruction manual.

Page 12 OPERATION OF THE PCC FORK LIFTING PROCEDURE The PCC/Canine Container provides forklift pockets on all four sides of the container. See Figure 3.

12 Page 12 OPERATION OF THE PCC FORK LIFTING PROCEDURE The PCC/Canine Container provides forklift pockets on all four sides of the container. See Figure 3. Use only the four pockets provided for lifting with a proper size forklift to move the container. CAUTION: Do not forklift PCC with working dog inside the kennel. Forklift Pockets Figure 3: PCC Unit

Figure 4: Electrical Control Panel The control panel consists of several controls as shown in Figure 5: Power

13 Page 13 EXTERIOR CONTAINER FEATURES COOLING SYSTEM CONTROL PANEL Power Inlet Use a 12 gauge power cord that is not longer than 25 ft. Figure 4: Electrical Control Panel The control panel consists of several controls as shown in Figure 5: Power on/off Switch Digital Thermostat Read Out Power Indicator Light GFI Reset Power Indicator Light GFI Reset Digital Thermostat with Read Out Power on/off Switch Thermostat Control Figure 5: Temperature Control Unit

14 Page 14 The unit displays the average interior kennel temperature. The digital control thermostat controls the heating and cooling cycles for the unit. The cooling is preset to have the air conditioning and fan turn on at 100 F and off at 90 F. Adjusting this preset temperature is described below. The heat cycle is preset to turn on at 45 F and off at 55 F. The zone between the cooling and heating will have no fan cycling. The unit can be left with the power on and will cycle with the set conditions. GFI RESET GFI reset is used to reset power to the cooling unit.

Page 15 PROGRAMMING TEMPERATURE CONTROLLER Heating/Cooling Unit Factory Setting Operation Set to turn on Set to turn off Lit when function is li Cooling 100 Degrees Fahrenheit 90 Degrees Fahrenheit

15 Page 15 PROGRAMMING TEMPERATURE CONTROLLER Heating/Cooling Unit Factory Setting Operation Set to turn on Set to turn off Lit when function is li Cooling 100 Degrees Fahrenheit 90 Degrees Fahrenheit Set button and Heating 45 Degrees Fahrenheit 55 Degrees Fahrenheit Factory settings are preset with the intent of acclimating your working dog. While operating the unit at the factory setting the unit will not cycle when the inside kennel temperature is between 55 degrees and 90 degrees. Caution: Changing the factory settings of the heating and cooling unit too close will result in simultaneous cycling of the cooling unit and the heating unit. KEEP AT LEAST A 20 DEGREE VARIANCE OF TEMPERATURE BETWEEN THE HEATING UNIT AND COOLING UNIT Note: You must go through all the steps below to complete setup To change to a new temperature setting: 1. Turn on power to unit. Display shows inside temperature of kennel. 2. Press the set button two times. 3. The A/C cooling temperature of 100 will appear on the display. 4. Press the up/down arrow keys to change the cooling on temperature 5. When done setting cooling temperature, press the set button three times. 6. The heating temperature of 45 will appear on the display. 7. Use the up/down arrow keys to change the heating temperature. 8. Press the set button three times to complete setting new heating/cooling temperatures. If an error occurs, press the set button to return to normal display Note: When the A/C or the Heat is cycled on there is an indicator in the upper or lower corner of the display. The toggle switch powers the unit on or off only. The Electronic Temperature Control (ETC) will automatically end programming if no keys are depressed for a period of thirty seconds. Reprogramming is not necessary when the power is interrupted. 1. If you are unsuccessful in trying to change to a new temperature setting, please contact GCS Tech Support at or If the ETC display shows C2 or H1, refer to the following directions to reprogram the ETC to default factory setting.

16 Page 16 TO REPROGRAM THE CONTROLLER TO DEFAULT FACTORY SETTINGS 1. Power on the unit, the internal kennel temperature will be displayed on the unit 2. Press the set button, display shows F or C 3. Select F by depressing arrows up or down 4. Press the set button. The display should show If the display is not 100, press arrows up or down until correct. 6. Press the set button, display shows If the display does not show 10, press arrows up or down until correct. 8. Press the set button. The display should show C1. 9. If the display does not show C1, press arrows up or down until correct. 10. Press set button. The display should show If the display does not show 45, press arrows up or down until correct. 12. Press the set button. The display should show If the display does not show 10, press arrows up or down until correct. 14. Press the set button. The display should show H If the display does not show H2, press arrows up or down until correct. 16. Press the set button. The internal temperature will be displayed on the temperature controller Additional information available at or /

17 OPERATIONS DURING COOLER NIGHTS It is important when the temperature drops in the evening or during the night to below 75 F, that the thermostat (TEMP) be set midpoint between Warmer and Cooler. Otherwise, the evaporator coil may become iced and stop cooling. Should icing occur, let the evaporator coil defrost before resuming normal cooling (see DEFROSTING ). Then during the day, when temperatures have risen above 75, reset the thermostat to the desired setting. DEFROSTING Operate the unit at High Fan with the system at maximum air flow position. Allow air conditioner unit to remain off for two to three minutes to allow pressure to equalize before restarting. HEATING Turn selector switch to Low Heat. At this position, the fan operates at low speed with maximum heat output. Rotate temperature dial to appropriate comfort level.

Page 18 MAXIMIZING HEATING/COOLING POTENTIAL In order to maximize the heating and cooling potential of the air conditioning unit, it is best to minimize the space or area being heated/cooled.

18 Page 18 MAXIMIZING HEATING/COOLING POTENTIAL In order to maximize the heating and cooling potential of the air conditioning unit, it is best to minimize the space or area being heated/cooled. This can be accomplished by using the supplied slide in lexan covers to cover the grilled openings. See Figure 6. Covers are provided for the right and left side of the container. The panels confine the cooling and heating to the interior of the kennel. When the unit is used without the panels, efficiency is decreased greatly, therefore for maximum cooling and heating use the panels. If the unit is placed within a tent, heating efficiency will be improved. If the unit is placed in a closed tent, cooling efficiency will not be improved as the air conditioner will recirculate the same air for the system. This unit should not be used as a tent heater or to cool a tent. DANGER: DO NOT COVER AIR COOLING UNIT. Covering air cooling unit can lead to fire or damage to unit. Figure 6: Slide In Lexan Covers

19 Page 19 COOLING SYSTEM MAINTENANCE ITEM PART NO DESCRIPTION Cooling System 7,500 BTU Air Cooling Unit Polar Cub Series Heater Kit HACS 01C MOD Accessory Item, 5460 BTUH, Electric Filter Polyfilter Garrett Container Polyfilter MECHANICAL INTEGRITY The cooling system unit should be periodically inspected to be sure that the bolts securing the cooling unit to the container are tight and in good working condition. Inspection of the plastic shroud covering the air conditioner should also be made to ensure that the four mounting screws and washer are snug and hold the shroud to the air conditioning unit. Inspect for cracks or possible damage suffered from impact. ELECTRICAL MAINTENANCE All electrical work and/or inspection on the PCC Cooling System should be performed ONLY by qualified service personnel. HEATING MALFUNCTION If electrical power to the PCC is normal and the fan runs, but there is no heated air, the heating unit may not be receiving power. Check the electrical plug at the heating unit to make sure it is secure. If this does not correct the problem, the heating thermostat or limit switch may be faulty.

Page 20 FILTER REPLACEMENT Remove interior grill. Remove filter element and blow clean with compressed air or replace with new element. See Figure 28 and 29. Note filter is in the supply side only.

20 Page 20 FILTER REPLACEMENT Remove interior grill. Remove filter element and blow clean with compressed air or replace with new element. See Figure 28 and 29. Note filter is in the supply side only. DOG ACCESS DOOR Disclaimer: The dog door pictured below is the current version used by GCS. For older door models please see Appendix C for operation and maintenance. Figure 7: Dog Door Access to kennel run from PCC is through swinging style dog door, see Figure 7. The dog can be contained or locked in the PCC with two slide bolts on either side of swinging door. See Figures 8 and 9.

21 Page 21 Figure 8: PCC door bolted shut Figure 9: PCC door open ITEM PART NO DESCRIPTION Deck Pad DD300 Kennel Deck Brand 3 sections, 24 x 39

The cap of the hinge can be removed and adjusted by turning the dial to increase tension.

22 Page 22 DOG DOOR HINGES The swinging dog door is hinged by four spring loaded hinges. With use and wear the spring tension rate may require adjustment. The cap of the hinge can be removed and adjusted by turning the dial to increase tension. Note: do not over tension the spring. Adjustments should be made one notch at a time. Remove the spring cap Turn to adjust tension in spring.

Page 23 MAINTENANCE OF THE PCC DECK PAD The deck pad provided for the PCC / Canine Container should provide a rugged lifetime of wear and tear before requiring replacement. See Figure 10.

23 Page 23 MAINTENANCE OF THE PCC DECK PAD The deck pad provided for the PCC / Canine Container should provide a rugged lifetime of wear and tear before requiring replacement. See Figure 10. This is a washable item requiring normal maintenance essential for the health and welfare of the animal. Replacement of this item should only be required after substantial wear, excessive soiling which cannot be cleaned, or damage caused by the animal. Figure 10: Deck Pad

24 Page 24 KENNEL RUN ASSEMBLY SUMMARY 1. Attach the front door panel 2. Attach the two side panels, by attaching the right side panel to front assembly (Note: Panel numbers show alignment positions, see Figure 14). 3. Attach second two side panels 4. Attach the rear panel to side panel 5. Attach the top bar and shade canopy 6. Install the pet deck Note: All assembly tools, shade canopy and bungee balls are packed in the unit. Tool required: 5/16 Allen wrench included ASSEMBLING THE KENNEL RUN Step 1: Align the front panel with the PCC door Figure 11: Align front panel with door

25 Page 25 The unit is secured with two Cam Action latches. Figure 12: Cam Action Latches Use the supplied Allen Wrench to attach the Cam Locks to the Figure 13: Securing the front panel Note: This photo shows the old style dog door. The new door does not include the vinyl curtain.

Wrench to lock the side panels into place.

26 Page 26 ATTACHING SIDE PANELS Step 2: Match up the numbers on the side of the Kennel Run Figure 14: Numbers on side panels Use the Allen Wrench to lock the side panels into place. There are three separate Cam Locks where the pieces attach. Figure 15: Attach panels with Allen Wrench

27 Page 27 Step 3: Repeat attachment of side panels to second side. Figure 16: Continue attaching side panels ATTACHING THE REAR PANEL Step 4: Align the Rear Kennel Panel to the Side Panels, secure with the Camlocks, using the Allen Wrench. Figure 17: Attach rear panel

28 Page 28 ATTACH THE CANOPY SUPPORT Step 5: Attach the canopy support rails to the kennel run. The end clips under the bar on top of side panels. Figure 18: Rail bar attached

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Counter support bar The roof bar panels set on front and rear walls

30 Page 30 ATTACH THE COUNTER SUPPORT BAR Step 6: The counter support sets on top of side panels at the center of the kennel Figure 19: Counter support bar The roof bar panels set on front and rear walls and on the center support bar. Figure 20: Insert OPTIONAL roof panels

bungee balls to canopy Attach the bungee to the top rail on the side

31 Page 31 ATTACHING THE SHADE CANOPY Step 7: To attach the shade canopy insert the bungee balls into the canopy as show below Figure 21: Attach bungee balls to canopy Attach the bungee to the top rail on the side panels. Do this for all the grommets located on the tarp Figure 22: Attached tarp

32 Page 32 Once the bungee balls have been attached to the canopy feed the canopy over to the opposite side and repeat the tie down procedure.

33 Page 33 The nylon tie down strap (Figure 24) is used to tension the shade canopy tight. Figure 23: Nylon tie down strap Figure 24: Attach nylon tie down, front to rear

Figure 25: Pet deck partially installed CLEANING THE KENNEL The interior kennel

34 Page 34 INSTALL THE PET DECKS Step 8: The kennel floor consists of 10 kennel decks. They fit the interior space of the kennel. Figure 25: Pet deck partially installed CLEANING THE KENNEL The interior kennel enclosure can be cleaned by removing the kennel deck and hosing the unit out thru the bottom rear panel. Figure 26: Opening of rear panel

35 Page 35 KENNEL RUN DOOR FEATURES The main entry door has a slide bolt with a padlock feature. Figure 27: Padlock feature The door will swing 180 degrees to secure the MWD in the PCC while cleaning and maintaining the kennel run.

36 Page 36 TROUBLESHOOTING MECHNICAL INTEGRITY The cooling system unit should be periodically inspected to be sure that the bolts securing the cooling unit to the container are tight and in good working condition. Inspection of the plastic shroud covering the air conditioner should also be made to ensure that the four mounting screws and washer are snug and hold the shroud to the air conditioning unit. Inspect for cracks or possible damage suffered from impact. ELECTRICAL MAINTENANCE All electrical work and/or inspection on the PCC Cooling System should be performed ONLY by qualified service personnel. HEATING MALFUNCTION If electrical power to the PCC is normal and the fan runs, but there is no heated air, the heating unit may not be receiving power. Check the electrical plug at the heating unit to make sure it is secure. If this does not correct the problem, the heating thermostat or limit switch may be faulty. HEATER REPLACEMENT WARNING: The following instructions are for the use of qualified individuals specifically trained and experienced in installation of this type of equipment and related systems. Installation and service personnel are required by some states to be licensed. Improper installation may damage equipment, create hazards, violate state code, or create a hazard that could ruin the equipment.

Page 37 1. Remove the interior grill and filter.

37 Page Remove the interior grill and filter. Figure 28: Interior Grill Figure 29: Filter 2. Remove the heater assembly from the return air opening. This is accomplished by loosening the setscrew that holds the heater assembly in position 3. Disconnect the two pin plug from the wire harness and heater umbilical. Setscrew Figure 30: Wire harness 4. To install reverse above procedure assuring electrical plug snaps together.

Page 38 5. Install filter and secure grill. CAUTION: Ensure that the heater umbilical does not contact the heater sheath.

38 Page Install filter and secure grill. CAUTION: Ensure that the heater umbilical does not contact the heater sheath. QUICK FIXES NO POWER TO THE A/C UNIT Check GFI Inline Rectangle in control box and reset. Check power source. Verify power cord plugged into outlet TARP DOES NOT FIT Check unit for alignment and square, panels should be flush on perimeter Use pet deck to help square unit MISSING BUNGEE TIEDOWNS Substitute electrical zip ties or nylon cord.

39 Page 39 APPENDIX A: DETERMING THE CORRECT REFRIGERANT Please make sure to use the correct refrigerant with your AC unit. Units manufactured through 12/31/2009 and that are model number 9201 should use R 22 refrigerant. If the model number is or was manufactured in or later use R 410 A refrigerant. The model number and refrigerant information can be located by removing the outer covering on the AC unit and locating the data plate. Please see the photos below. Remove cover and locate data tag on AC unit

40 Page 40 Locate Model number and Refrigerant Type

41 Page 41 *use on model number 9201 APPRENDIX B: REFRIGERANT (R 22) MSDS

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44 Page 44 *use on model number APPENDIX C: REFRIGERANT (R 410A) MSDS

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47 Page 47 APPENDIX D: OPTIONAL GENERATOR Optional diesel generator can be supplied. ITEM PART NO DESCRIPTION Diesel Generator GENKITD3 3 KW Diesel Generator Diesel Generator GENKITD6 6 KW Diesel Generator Figure 30: Optional Generator

black straps located on the front of the plastic cover. 2.

48 Page 48 APPENDIX E: OLDER DOG DOORS Version 1.0 Door 1. The plastic lexan cover can be removed by pulling upwards on the attached black straps located on the front of the plastic cover. 2. The dog can be locked or contained in the PCC unit using the slide bolt with padlock hasp. Figure 31: Slide Bolt

kennel run. To remove the front door lift up on the door and remove it from the hinges.

49 Page The front door may also be removed and replaced with a vinyl curtain when used with the kennel run. To remove the front door lift up on the door and remove it from the hinges. Note: The MWD dog cannot be contained to the PCC unit while the vinyl curtain is in place. 4. To install the vinyl curtain simply slide the hinges onto the PCC frame as pictured below.

50 Page To secure the vinyl curtain slide the spring latch into place.

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